Mechanical devices are used for cooling, heating, and thermal transfer in various applications. For example, mechanical coolers are used to cool certain sensor elements, to cool materials during semiconductor fabrication, and to cool superconductors such as in Magnetic Resonance Imaging (MRI) systems. Mechanical coolers typically utilize a thermodynamic cycle (often involving the compression and expansion of a fluid) to shift heat and create cold portions that are useful for cooling. Cryocoolers are a class of mechanical coolers that can achieve cold temperatures in the cryogenic range (e.g., <˜123 K). Different types of mechanical coolers may comprise various valves, thermal compressors, mechanical compressors, displacers, etc., to bring about expansion and compression of the working fluid.
Regenerative mechanical coolers operate by generating an oscillating pressure in a working fluid. Examples of regenerative coolers include Stirling coolers, Gifford-McMahon coolers and pulse tube coolers. Pulse tube coolers are advantageous in many applications because they do not include moving parts at the cold end, such as displacer pistons or valves. It is desirable, however, to create pulse tube coolers with increased efficiency and lower temperatures.
Pulse tube cryocoolers do not have moving parts at the cold end, such as displacer pistons or valves. To achieve the desired cooling, the combination of the phase control device and the reservoir cause a phase shift between mass waves and pressure waves generated by the compressor. By varying the mass flow to the buffer volume, the phase control device may serve to shift the phase of the mass flow relative to the pressure wave generated by the compressor.
Multistage pulse tube coolers are used to achieve temperatures colder than can be achieved with a single cooler alone. Multistage coolers can be arranged in series, where the first stage regenerator is connected to the hot end of the second stage regenerator, or in parallel, where the cold end of the first stage pulse tube is connected to the hot end of the second stage pulse tube. Some load shifting between stages can be brought about by varying the frequency, charge pressure and/or temperature of each stage.
Various embodiments of the present invention are described here by way of example in conjunction with the following figures, wherein:
The common reservoir 18 configuration illustrated in
The compressor 102, may drive the thermodynamic cycle of the cooler 100 at any suitable frequencies. For example, one thermodynamic cycle of the cooler 100 may correspond to one complete cycle of the piston 118 or other mechanism of the compressor 102. According to the thermodynamic cycle of the cooler 100, the compressor 102 may provide work Wo to compress a portion of the working fluid, adding heat Qo and causing the temperature To of the working fluid to rise at a heat exchanger 110. As the compressor 102 further compresses the working fluid, warm working fluid is passed through the regenerator 104 where part of the heat of compression Qo is removed and stored. Working fluid already present in the pulse tube 106 may be at a relatively lower pressure than that entering the pulse tube via 106 via the regenerator 104. Accordingly, the working fluid entering the pulse tube 106 via the regenerator 104 may expand in the pulse tube 106, causing cooling Qc at a heat exchanger 112 at a temperature Tc. Excess pressure in the pulse tube 106 from the expansion may be relieved across the phase control device 116 into the reservoir 108.
As the cycle continues, the compressor 102 reverses and begins to draw the working fluid from the cold end 99 of the pulse tube 106 back through the regenerator 104, where the stored heat is reintroduced. Resulting low pressure in the pulse tube 106 also causes working fluid from the reservoir 108 to be drawn across the phase control device 116 into the pulse tube 106. This working fluid from the reservoir 108 is at a higher pressure than that already in the pulse tube 106 and, therefore, enters with heat energy Qh and at a temperature Th that is relatively warmer than that of the other working fluid in the pulse tube 106. A new cycle may begin as the compressor 102 again reverses and begins to compress the working fluid. Examples of the operation of pulse tube coolers are provided in commonly assigned U.S. Patent Application Publication Nos. 2009/0084114, 2009/0084115 and 2009/0084116, which are incorporated herein by reference in their entirety.
The performance of the pulse tube cooler 100 may depend on the phase shift generated between the pressure waves and mass flow waves generated by the compressor 102 in the working fluid. This phase shift is a function of the volume of the reservoir 108 and the inertance and/or flow resistance of the phase control device 116. To achieve optimal performance, the phase shift may be approximately 0°, or slightly negative, such that the mass wave and pressure wave roughly coincide at the coldest portion of the pulse tube 106 (e.g., the cold end 99). According to various embodiments, the mechanical/fluid flow properties causing the phase shift may behave in a fashion analogous to the properties of an inductor-resistor-capacitor (LRC) electronic circuit that cause phase shifts between voltage and current. In the context of the pulse tube cooler 100, resistance is analogous to the flow resistance impedance caused by the phase control device 116. Inductance is analogous to the inertance introduced by the phase control device 116. Capacitance is analogous to the heat capacity of the system and is a function of the geometry of the reservoir 108 and the heat capacity of the working fluid.
According to various examples, the phase control device 116 may comprise various components that introduce resistance and or inertance into the system. For example, the phase control device 116 may be and/or comprise an orifice or other resistive configuration for resisting the flow of working fluid. Resistance to fluid flow may contribute to a phase shift between the pressure wave and mass wave in the working fluid which contributes to cooling, as described herein. The flow resistance provided by an orifice may be a function of the size and shape of the orifice. For example, for a circular orifice, the resistance may depend on the orifice diameter. An orifice may be embodied as a part of the pulse tube 106, a part of the reservoir 106, a separate component, or any combination thereof.
In some examples, the phase control device 116 may be and/or comprise an a flow inertia or inertance device. An inertance device may modify the phase shift between mass and pressure waves in the pulse tube cooler 100 by alternately storing and then releasing energy in a manner similar to that of a capacitor of inductor. This inertial portion of the total flow impedance of an inertia device may cause phase shifts without introducing resistive losses like an orifice or other resistive device. Examples of inertance devices include inertance tubes and inertance gaps. An inertance tube is a long tube that may be coupled between the pulse tube 106 and the reservoir 108. In some examples, an inertance tube may be several meters in length. For space efficiency, inertance tubes may be coiled. By increasing the distance that the working fluid must traverse between the pulse tube 106 and the reservoir 108, an inertance tube increases the time that the working fluid takes to reach the reservoir 108, while only minimally affecting the timing of the pressure wave. In this way, an inertance tube may introduce a phase shift between the pressure wave and the mass wave, often while minimize resistive losses. For an example inertance tube, the inertance (L) and flow resistance (R) of the tube are given by Equations 1 and 2 below:
In Equations (1) and (2), lt and d, respectively, are the length, diameter and internal volume of the inertance tube 204. Additionally, η and ρ are the viscosity and density of the working fluid, respectively. An inertance tube may be embodied as a portion of the pulse tube 106, a portion of the reservoir 108, a separate component, or any combination thereof.
Another example of an inertance device is an inertance gap. An inertance gap may behave similarly to an inertance tube, but may have smaller physical dimensions. For example, while an inertance tube may be several meters long, an inertance gap device may have a length on the order of several inches.
To decrease cold end temperature, it may be desirable to combine multiple pulse tube coolers into a multistage cooler.
Referring again to
In various embodiments, the common reservoir 18 may also serve as a flow inertia or inertance device on the flow path 24. For example, the large volume of the common reservoir 18 may slow mass waves more than pressure waves, increasing the phase difference between the two waves. The reservoir 18 may have any suitable volume. In some examples, the reservoir 18 may have a volume greater than or equal to between 25% and 100% of the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume greater than or equal to the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume greater than or equal to between one and two times the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume greater than or equal to between two and three times the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume greater than or equal to between three and five times the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume that is between one and six times the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume that is between two and six times the volume of the second stage pulse tube 14. In some examples, the common reservoir 18 may have a volume that is greater than six times the volume of the second stage pulse tube 14. In some examples, the reservoir 18 may have a volume that is greater than fifty times the volume of the second stage pulse tube 14, inclusive of sizes between the specific multiples provided herein. For example, the common reservoir 18 may have a volume between about six and about fifty times the volume of the second stage pulse tube 14.
The volume of the second stage pulse tube 14 and first stage pulse tube 6 may have the same volume or different volumes. For example, the second stage pulse tube 6 may have a volume different (e.g., smaller) than that of the first stage pulse tube 6. The volume of the common reservoir 18 may, then, also be expressed in terms of the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume greater than or equal to between 25% and 100% of the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume greater than or equal to the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume greater than or equal to between one and two times the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume greater than or equal to between two and three times the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume greater than or equal to between three and five times the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume that is between one and six times the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume that is between two and six times the volume of the first stage pulse tube 6. In some examples, the common reservoir 18 may have a volume that is greater than six times the volume of the first stage pulse tube 6. In some examples, the reservoir 18 may have a volume that is greater than fifty times the volume of the first stage pulse tube 6, inclusive of sizes between the specific multiples provided herein.
The compressor 2 may move towards the regenerator 4 from the position shown in
Including the fluid path 24 via phase control devices 17, 19 and common reservoir 18 may enhance the cooling during the thermodynamic cycle, for example, by increasing the ease with which the working fluid can expand between points (3) and (4). Also, fluid drawn from the cold end 20 of the first stage pulse tube 6 may cause convective and/or conductive cooling at the hot end 22 of the second stage pulse tube 14. This may lead to a lower temperature at the cold end 21 of the second stage pulse tube 14.
Common reservoirs, such as 18, may also be included on pulse tube coolers having more than two stages.
It is to be understood that the figures and descriptions of the present invention have been simplified to illustrate elements that are relevant for a clear understanding of the present invention, while eliminating other elements, for purposes of clarity. Those of ordinary skill in the art will recognize that these and other elements may be desirable. However, because such elements are well known in the art and because they do not facilitate a better understanding of the present invention, a discussion of such elements is not provided herein.
In various embodiments disclosed herein, a single component may be replaced by multiple components and multiple components may be replaced by a single component to perform a given function or functions. Except where such substitution would not be operative, such substitution is within the intended scope of the embodiments.
While various embodiments have been described herein, it should be apparent that various modifications, alterations, and adaptations to those embodiments may occur to persons skilled in the art with attainment of at least some of the advantages. The disclosed embodiments are therefore intended to include all such modifications, alterations, and adaptations without departing from the scope of the embodiments as set forth herein.
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