MULTISTAGE ROLLING MILL

TECHNICAL FIELD

The present invention relates to a multistage rolling mill for rolling a metal strip, and relates particularly to a multistage rolling mill suitable for obtaining high productivity and a strip of high product quality with regard to a hard material.

BACKGROUND ART

As an example of providing a novel side support structure incorporating a multiple-zone work roll cooling spray in a side-supported six-high rolling mill, Patent Document 1 states that the six-high rolling mill has work rolls having an offset with respect to intermediate rolls, whereby a net horizontal force acting so as to engage the work rolls with support rolls occurs during operation, and that horizontal support of the work rolls is substantially provided solely by the support rolls.

PRIOR ART DOCUMENT
Patent Document

Patent Document 1: JP-2006-315084-A

SUMMARY OF THE INVENTION
Problem to be Solved by the Invention

In a six-high rolling mill using small-diameter work rolls for conventional hard material rolling, a driving tangential force produced by intermediate roll driving is applied to the small-diameter work rolls.

In order to prevent bending of the small-diameter work rolls, as shown in FIG. 1 and FIG. 2, a structure is provided in which support rolls and support bearings supporting the small-diameter work rolls with a work roll offset amount of zero are arranged symmetrically on an entry side and an exit side over the entire length in a strip width direction on the entry side and the exit side of the small-diameter work rolls.

In addition, the above-described Patent Document 1 presents a structure in which support pads are provided on the entry side or the exit side of the work rolls.

However, the prior art including Patent Document 1 has a problem in that there is no space due to the provision of the support bearings and the support pads for supporting the entire length in the strip width direction. There is thus a problem of a difficulty in installing coolant spray headers for cooling the work rolls on the entry side of the mill and for controlling coolant zone flow rates for strip shape correction and cobble guards for removing water on the exit side of the mill.

In addition, when rolling torque is increased, the driving tangential force produced by the intermediate roll driving is increased. Therefore, there is a problem in that horizontal force applied to the work rolls is increased, and as a result, the life of the support bearings, in particular, in a support roll group is shortened.

In addition, the technology described in the foregoing Patent Document 1 has a structure in which the fixed support pads are provided on the entry side or the exit side of the work rolls. Thus, an instantaneous high load may be applied to the fixed support pads in a state in which the work rolls are rotating at a time of a strip breakage during rolling or the like. There is thus a fear of the support pads being worn greatly in that case.

It is accordingly an object of the present invention to provide a multistage rolling mill capable of rolling a hard material efficiently and suitable for obtaining a strip of high product quality to solve the above-described problems.

Means for Solving the Problems

The present invention includes a plurality of means for solving the above-described problems. To cite an example of the means, there is provided a multistage rolling mill including: a pair of work rolls rolling a metal strip; a pair of intermediate rolls supporting the work rolls; a pair of back-up rolls supporting the intermediate rolls; a first support roll group or support bearings arranged on an entry side and/or an exit side of the work rolls, the first support roll group or the support bearings supporting the work rolls on an work side and a drive side; and a coolant spray header and/or a cobble guard disposed in a strip width direction central portion of the metal strip, the intermediate rolls having tapered shaped roll shoulders in a direction of vertical point symmetry, and having shift devices shifting the intermediate rolls in a roll axis direction, and offset positions in a pass direction of at least either the work rolls or the intermediate rolls being changed by moving in and out at least either the first support roll group or the support bearings or chocks of the intermediate rolls to the entry side or the exit side with respect to the pass direction.

Advantages of the Invention

According to the present invention, it is possible to roll a hard material efficiently, and obtain a strip of high product quality. Problems, configurations, and effects other than those described above will be made apparent by the following description of embodiments.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagram of assistance in explaining details of a conventional six-high rolling mill.

FIG. 2 is a sectional view taken in the direction of arrows A-A′ in FIG. 1.

FIG. 3 is a front view of a six-high rolling mill according to a first embodiment of the present invention.

FIG. 4 is a sectional view taken in the direction of arrows B-B′ in FIG. 3.

FIG. 5 is a sectional view taken in the direction of arrows C-C′ in FIG. 3.

FIG. 6 is a sectional view taken in the direction of arrows D-D′ in FIG. 4.

FIG. 7 is a sectional view taken in the direction of arrows E-E′ in FIG. 3.

FIG. 8 is a diagram of assistance in explaining a state of an offset of work rolls in the first embodiment.

FIG. 9 is a diagram of assistance in explaining a balance between forces acting on the work rolls at a time of the offset of the work rolls in the first embodiment.

FIG. 10 is a diagram of assistance in explaining a state of bending of the work rolls in the first embodiment.

FIG. 11 is a front view of a six-high rolling mill according to a second embodiment of the present invention.

FIG. 12 is a diagram of assistance in explaining a state of an offset of intermediate rolls in the second embodiment.

FIG. 13 is a diagram of assistance in explaining a balance between forces acting on work rolls at a time of the offset of the intermediate rolls in the second embodiment.

FIG. 14 is a diagram of assistance in explaining details of a six-high rolling mill according to a third embodiment of the present invention.

FIG. 15 is a sectional view taken in the direction of arrows F-F′ in FIG. 14.

FIG. 16 is a front view of a six-high rolling mill according to a fourth embodiment of the present invention.

FIG. 17 is a sectional view taken in the direction of arrows G-G′ in FIG. 16.

FIG. 18 is a sectional view taken in the direction of arrows H-H′ in FIG. 16.

FIG. 19 is a detailed diagram of assistance in explaining a switched four-high rolling mill according to a sixth embodiment of the present invention.

FIG. 20 is a diagram of assistance in explaining a six-high rolling mill according to a seventh embodiment of the present invention.

FIG. 21 is a diagram of assistance in explaining details of edge drop control in the six-high rolling mill according to the seventh embodiment.

FIG. 22 is a sectional view taken in the direction of arrows I-I′ in FIG. 21.

FIG. 23 is a diagram of assistance in explaining details of a six-high rolling mill according to an eighth embodiment of the present invention.

FIG. 24 is a diagram of assistance in explaining details of another six-high rolling mill according to the eighth embodiment.

FIG. 25 is a diagram of assistance in explaining a tandem rolling mill according to a ninth embodiment of the present invention.

MODES FOR CARRYING OUT THE INVENTION

Embodiments of a rolling mill according to the present invention will hereinafter be described with reference to the drawings.

First Embodiment

A first embodiment of the rolling mill according to the present invention will be described with reference to FIGS. 3 to 10. FIG. 3 is a front view of a six-high rolling mill according to the present embodiment. FIG. 4 is a sectional view taken in the direction of arrows B-B′ in FIG. 3. FIG. 5 is a sectional view taken in the direction of arrows C-C′ in FIG. 3. FIG. 6 is a sectional view taken in the direction of arrows D-D′ in FIG. 4. FIG. 7 is a sectional view taken in the direction of arrows E-E′ in FIG. 3. FIG. 8 is a diagram of assistance in explaining a state of an offset of work rolls in the present embodiment. FIG. 9 is a diagram of assistance in explaining a balance between forces acting on the work rolls at a time of the offset of the work rolls in the present embodiment. FIG. 10 is a diagram of assistance in explaining a state of bending of the work rolls in the present embodiment.

A multistage rolling mill 100 according to the present embodiment is a six-high rolling mill that rolls a strip 1. In FIG. 3, the multistage rolling mill 100 includes work rolls 2a and 2b, intermediate rolls 3a and 3b, and back-up rolls 5a and 5b.

As shown in FIGS. 3 to 7, further provided in addition to the work rolls 2a and 2b, the intermediate rolls 3a and 3b, and the back-up rolls 5a and 5b are intermediate roll chocks 4a, 4b, 4c, 4d, 4e, and 4f, back-up roll chocks 6a, 6b, 6c, and 6d, pass line adjusting devices 7a and 7b, hydraulic reduction cylinders 8a and 8b, mill housings 9a and 9b, support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h, shafts 12a, 12b, 12c, and 12d, cobble guards 13a, 13b, 13c, and 13d, hydraulic cylinders 14a, 14b, 14c, 14d, 14e, 14f, 14g, and 14h, side blocks 15a, 15b, 15c, and 15d, exit side tapered wedges 16a, 16b, 16c, and 16d, entry side tapered wedges 16e, 16f, 16g, and 16h, tapered wedges 17a, 17b, 17c, 17d, 17e, 17f, 17g, and 17h, hydraulic cylinders 18a, 18b, 18c, 18d, 18e, 18f, 18g, and 18h, coolant spray headers 19a and 19b, thrust bearings 20a and 20b, shafts 21a and 21b, brackets 22a and 22b, hydraulic cylinders 23a, 23b, 23c, and 23d, bending cylinders 24a, 24b, 24c, and 24d, shafts 33a, 33b, 33c, 33d, 33e, 33f, 33g, and 33h, shift cylinders 41a, 41b, 41c, and 41d, and the like.

Incidentally, parenthesized reference numerals in FIG. 3 and the like indicate objects difficult to show in the figures due to a same structure present on a near side. For example, it is indicated that the hydraulic cylinder 14b in FIG. 3 is present in a position that cannot be shown due to the hydraulic cylinder 14a. The same is true for other parenthesized reference numerals.

As shown in FIG. 3 and the like, the pair of upper and lower work rolls 2a and 2b rolls the strip 1 as a material to be rolled.

The pair of upper and lower work rolls 2a and 2b is respectively in contact with and supported by the pair of upper and lower intermediate rolls 3a and 3b. Further, the pair of upper and lower intermediate rolls 3a and 3b is respectively in contact with and supported by the pair of upper and lower back-up rolls 5a and 5b.

As shown in FIG. 7 and the like, the intermediate roll chocks 4a, 4b, and 4e are attached to roll neck portions of the intermediate roll 3a among these rolls via bearings omitted for the convenience of illustration. In addition, the intermediate roll chocks 4c, 4d, and 4f are attached to roll neck portions of the intermediate roll 3b via bearings omitted for the convenience of illustration.

As shown in FIG. 7, these intermediate roll chocks 4a, 4b, 4c, and 4d are respectively provided with the bending cylinders 24a, 24b, 24c, and 24d that apply roll bending. Roll bending is thereby applied to the intermediate rolls 3a and 3b.

In addition, the pair of upper and lower intermediate rolls 3a and 3b respectively has tapered shaped roll shoulders 3c and 3d in roll body end positions in a direction of vertical point symmetry with respect to the strip width center of the strip 1.

Further, the intermediate roll 3a is configured to be able to be shifted in a roll axis direction by the shift cylinders 41a and 41b as shown in FIG. 7 via the intermediate roll chock 4e on a drive side. In addition, the intermediate roll 3b is configured to be able to be shifted in the roll axis direction by the shift cylinders 41c and 41d as shown in FIG. 7 via the intermediate roll chock 4f on the drive side.

The back-up roll 5a on an upper side in a vertical direction is supported by bearings omitted for the convenience of illustration and the back-up roll chocks 6a and 6b. In addition, these back-up roll chocks 6a and 6b are supported by the housings 9a and 9b via the pass line adjusting devices 7a and 7b.

These pass line adjusting devices 7a and 7b are constituted by a worm jack, a tapered wedge and a stepped rocker strip, or the like. Preferably, a load cell is included within the pass line adjusting devices 7a and 7b to measure a rolling load.

In addition, the back-up roll 5b on a lower side in the vertical direction is supported by bearings omitted for the convenience of illustration and the back-up roll chocks 6c and 6d. In addition, these back-up roll chocks 6c and 6d are supported by the housings 9a and 9b via the hydraulic reduction cylinders 8a and 8b.

Returning to the work rolls 2a and 2b, as shown in FIG. 4 and the like, the work rolls 2a and 2b are supported by the thrust bearing 20a at axial ends on an work side, and are supported by the thrust bearing 20b at axial ends on the drive side. These thrust bearings 20a and 20b are respectively attached rotatably to the brackets 22a and 22b via the shafts 21a and 21b.

In addition, the brackets 22a and 22b are each supported by the hydraulic cylinders 23a and 23b or the hydraulic cylinders 23c and 23d.

Therefore, the pulling of the hydraulic cylinders 23a and 23c and the pushing of the hydraulic cylinders 23b and 23d can move the thrust bearings 20a and 20b to a pass direction exit side such that the centers of the thrust bearings 20a and 20b are aligned with each other. The centers of the thrust bearings 20a and 20b can be thereby offset to the pass direction exit side of the work rolls 2a and 2b.

In addition, the pushing of the hydraulic cylinders 23a and 23c and the pulling of the hydraulic cylinders 23b and 23d can move the thrust bearings 20a and 20b to a pass direction entry side such that the centers of the thrust bearings 20a and 20b are aligned with each other. The centers of the thrust bearings 20a and 20b can be thereby offset to the pass direction entry side of the work rolls 2a and 2b.

Incidentally, in a case of a small amount of offset in the pass direction of the work rolls 2a and 2b, the thrust bearings 20a and 20b do not need to be moved in the pass direction such that the centers of the thrust bearings 20a and 20b are aligned with each other.

In the multistage rolling mill 100 according to the present embodiment, as shown in FIG. 5 and the like, on a horizontal direction exit side, the above-described work roll 2a is rotatably supported by the support bearing 10a installed on the work side and the support bearing 10b installed on the drive side. On the horizontal direction entry side, the work roll 2a is rotatably supported by the support bearing 10e installed on the work side and the support bearing 10f installed on the drive side.

In addition, on the horizontal direction exit side, the work roll 2b is rotatably supported by the support bearing 10c installed on the work side and the support bearing 10d installed on the drive side. On the horizontal direction entry side, the work roll 2b is rotatably supported by the support bearing 10g installed on the work side and the support bearing 10h installed on the drive side.

In addition, these support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h are rotatably supported by the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h, respectively, via the shafts 33a, 33b, 33c, 33d, 33e, 33f, 33g, and 33h, respectively.

Among these arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h, the arms 11a and 11b are respectively swingably attached to the intermediate roll chocks 4a and 4b via the shaft 12a. In addition, the arms 11e and 11f are respectively swingably attached to the intermediate roll chocks 4a and 4b via the shaft 12c. The arms 11c and 11d are respectively swingably attached to the intermediate roll chocks 4c and 4d via the shaft 12b. The arms 11g and 11h are respectively swingably attached to the intermediate roll chocks 4c and 4d via the shaft 12d.

These intermediate roll chocks 4a, 4b, 4c, and 4d correspond to chocks for the intermediate rolls 3a and 3b.

In addition, the arms 11a and 11b are supported in the pass direction by the side block 15a. The side block 15a is supported by the housing 9a via the exit side tapered wedges 16a and 16b and the tapered wedges 17a and 17b.

The arms 11c and 11d are supported in the pass direction by the side block 15c. The side block 15c is supported by the housing 9b via the exit side tapered wedges 16c and 16d and the tapered wedges 17c and 17d.

The arms 11e and 11f are supported in the pass direction by the side block 15b. Further, the side block 15b is supported by the housing 9a via the entry side tapered wedges 16e and 16f and the tapered wedges 17e and 17f.

The arms 11g and 11h are supported in the pass direction by the side block 15d. The side block 15d is supported by the housing 9b via the entry side tapered wedges 16g and 16h and the tapered wedges 17g and 17h.

The tapered wedges 16a, 16b, 16c, 16d, 16e, 16f, 16g, and 16h can be respectively changed in insertion thickness to the tapered wedges 17a, 17b, 17c, 17d, 17e, 17f, 17g, and 17h sides by being inserted and pulled by the hydraulic cylinders 18a, 18b, 18c, 18d, 18e, 18f, 18g, and 18h.

For example, when the entry side tapered wedges 16e, 16f, 16g, and 16h are pushed in, the thickness of the entry side tapered wedges 16e, 16f, 16g, and 16h is increased, the side blocks 15b and 15d are correspondingly moved to the exit side, and the work rolls 2a and 2b are moved to the exit side by an offset δ via the arms 11e, 11f, 11g, and 11h, the shafts 33e, 33f, 33g, and 33h, and the support bearings 10e, 10f, 10g, and 10h.

At the same time, when the exit side tapered wedges 16a, 16b, 16c, and 16d are pulled, the thickness of the exit side tapered wedges 16a, 16b, 16c, and 16d is decreased, the side blocks 15a and 15c are correspondingly moved to the exit side, and the support bearings 10a, 10b, 10c, and 10d are also moved to the exit side by δ via the arms 11a, 11b, 11c, and 11d and the shafts 33a, 33b, 33c, and 33d, and support the work rolls 2a and 2b.

In contrast, when the exit side tapered wedges 16a, 16b, 16c, and 16d are pushed in, the thickness of the exit side tapered wedges 16a, 16b, 16c, and 16d is increased, the side blocks 15a and 15c are correspondingly moved to the entry side, and the work rolls 2a and 2b are moved to the entry side by a desired amount of offset via the arms 11a, 11b, 11c, and 11d, the shafts 33a, 33b, 33c, and 33d, and the support bearings 10a, 10b, 10c, and 10d.

At the same time, when the entry side tapered wedges 16e, 16f, 16g, and 16h are pulled, the thickness of the entry side tapered wedges 16e, 16f, 16g, and 16h is decreased, the side blocks 15b and 15d are correspondingly moved to the entry side, and the support bearings 10e, 10f, 10g, and 10h are also moved to the entry side by a desired amount of offset via the arms 11e, 11f, 11g, and 11h and the shafts 33e, 33f, 33g, and 33h, and support the work rolls 2a and 2b.

Incidentally, while a system has been illustrated in which the tapered wedges 16a, 16b, 16c, 16d, 16e, 16f, 16g, and 16h are moved in and out by the hydraulic cylinders 18a, 18b, 18c, 18d, 18e, 18f, 18g, and 18h in the present embodiment, a motor-driven worm jack system can be used in place of the hydraulic cylinders 18a, 18b, 18c, 18d, 18e, 18f, 18g, and 18h.

Returning to FIG. 3, the work rolls 2a and 2b are provided with the cobble guards 13b and 13d on the entry side of a strip width direction central part of the strip 1. In addition, the cobble guards 13b and 13d are provided with the coolant spray headers 19a and 19b.

The coolant spray headers 19a and 19b cool and lubricate the work rolls 2a and 2b. Further, the coolant spray headers 19a and 19b can be provided with a plurality of zones in a strip width direction, and thereby vary or switch on or off the flow rate of a coolant for each of the zones. High-accuracy strip shape control is thereby made possible.

For example, where the strip is locally tight (not stretched) in the strip width direction, the flow rate of the coolant in a zone at the same position in the strip width direction of the coolant spray headers 19a and 19b is decreased or switched off. The cooling of the parts of the work rolls 2a and 2b is thereby suppressed, the thermal expansion of the parts is increased, and the diameter of the parts is correspondingly increased. As a result, the strip shape is stretched from a state in which only the parts are tight, and the strip shape becomes a flat shape.

The cobble guards 13b and 13d can be retracted by the hydraulic cylinders 14e and 14g fixed to the mill housings 9a and 9b at a time of roll replacement of the intermediate rolls 3a and 3b.

While the present embodiment illustrates an example in which the coolant spray headers 19a and 19b are installed on only the entry side, the coolant spray headers 19a and 19b can be installed on only the exit side, or the coolant spray headers 19a and 19b can be installed on both of the entry side and the exit side. In addition, while the application of the plurality of zones in the strip width direction for strip shape control of the coolant spray header 19a is effective on only the upper side, effects thereof are increased when the plurality of zones are provided also to the lower side.

In addition, for a purpose of preventing broken pieces of the strip from being caught in the rolls at a time of a strip breakage on the exit side of the mill and a purpose of removing water, the cobble guards 13a and 13c are provided on the exit side of central parts of the work rolls 2a and 2b in the strip width direction of the strip 1. The coolant is thereby prevented from falling onto the strip.

Incidentally, the present embodiment illustrates an example in which the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, the shafts 33a, 33b, 33c, 33d, 33e, 33f, 33g, and 33h, and the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h are swingably attached to the intermediate roll chocks 4a, 4b, 4c, and 4d via the shafts 12a, 12b, 12c, and 12d.

However, the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, the shafts 33a, 33b, 33c, 33d, 33e, 33f, 33g, and 33h, and the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h can be swingably attached to the side blocks 15a, 15b, 15c, and 15d via the shafts 12a, 12b, 12c, and 12d.

In addition, a structure can be adopted in which the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h are directly supported by hydraulic cylinders or worm jacks.

Further, description has been made of a case where the cobble guards 13b and 13d to which the coolant spray headers 19a and 19b are attached and the cobble guards 13a and 13c can be retracted by the hydraulic cylinders 14a, 14b, 14c, 14d, 14e, 14f, 14g, and 14h fixed to the mill housings 9a and 9b. However, the cobble guards 13b and 13d to which the coolant spray headers 19a and 19b are attached and the cobble guards 13a and 13c can be mounted on the intermediate roll chocks 4a, 4b, 4c, and 4d. In addition, the coolant spray headers 19a and 19b may be included in the side blocks 15b and 15d.

In the following, a method of setting offset positions of the work rolls 2a and 2b will be described with reference to FIGS. 8 to 10.

First, in a case of a system that drives the intermediate rolls 3a and 3b, as shown in FIG. 8 and FIG. 9, a work roll horizontal force Fwh applied to the work rolls 2a and 2b is expressed by Equation (1) shown in the following.

Fwh=Ft−Q·tan(θiw)−(Tf−Tb)/2 (1)

where Q denotes a rolling load, and is computed from a quantity measurable by a load cell or the pressure of the hydraulic reduction cylinders 8a and 8b. Tf and Tb respectively denote an exit side tension and an entry side tension. The values are measured by a tension meter or the like omitted for the convenience of illustration.

Letting δ be an amount of offset of the work rolls 2a and 2b as shown in FIG. 8 and FIG. 9, θiw in Equation (1) is obtained by Equation (2) shown in the following.

Sin(θiw)=δ/((Di+Dw)/2)) (2)

where Dw and Di in Equation (2) respectively denote the diameter of the work rolls 2a and 2b and the diameter of the intermediate rolls 3a and 3b.

In addition, a driving tangential force Ft in Equation (1) is obtained by Equation (3) shown in the following.

Ft=(Ti/2)/(Di/2) (3)

where Ti in Equation (3) denotes a total value of vertical driving torque of the intermediate rolls 3a and 3b.

That is, it is clear from these Equations (1) to (3) that the work roll horizontal force Fwh applied to the work rolls 2a and 2b can be reduced by changing the work roll offset amount δ.

Hence, as shown in FIG. 10, a linear load q obtained by dividing the work roll horizontal force Fwh by a length L of the work rolls 2a and 2b can be reduced. In addition, because of the low linear load q, deflection ξ of the work rolls 2a and 2b can be suppressed, and consequently strip shape defects can be reduced.

For this purpose, the work roll offset amount δ is set such that the work roll deflection ξ is a value in the vicinity of zero or a fixed value as an allowable value.

Here, the work roll deflection ξ is expressed by the following Equation (4) from an equation of simple support of a beam.

ξ=(5·q·L⁴)/(384·E·I) (4)

where E in Equation (4) denotes a modulus of longitudinal elasticity of the work rolls 2a and 2b, and I denotes a geometrical moment of inertia of the work rolls 2a and 2b.

In the present embodiment described above, as for a range of the diameter of the work rolls 2a and 2b, small diameters such that D (work roll diameter)/B (strip width)=0.08 to 0.16 are particularly suitable. However, there is no limitation to the work roll diameters.

Effects of the present embodiment will next be described.

The multistage rolling mill 100 according to the foregoing first embodiment of the present invention includes: the pair of work rolls 2a and 2b configured to roll the strip 1; the pair of intermediate rolls 3a and 3b configured to support the work rolls 2a and 2b; the pair of back-up rolls 5a and 5b configured to support the intermediate rolls 3a and 3b; the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h arranged on the entry side and the exit side of the work rolls 2a and 2b and configured to support the work rolls 2a and 2b on the work side and the drive side; and the coolant spray headers 19a and 19b and the cobble guards 13a, 13b, 13c, and 13d arranged at a strip width direction central portion of the strip 1, the intermediate rolls 3a and 3b having tapered shaped roll shoulders 3c and 3d in a direction of vertical point symmetry, and having the shift cylinders 41a, 41b, 41c, and 41d configured to shift the intermediate rolls 3a and 3b in the roll axis direction, and the offset positions in the pass direction of the work rolls 2a and 2b being changed by moving in and out the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h to the entry side or the exit side with respect to the pass direction.

Thus, the coolant spray headers 19a and 19b for cooling the work rolls on the entry side of the mill and for controlling coolant zone flow rates for strip shape correction and the cobble guards 13a, 13b, 13c, and 13d for removing water on the exit side of the mill can be installed in a space of the strip width direction center of the strip 1. Therefore, for example, the coolant spray headers 19a and 19b can effectively perform roll cooling of the entry side of the work rolls 2a and 2b, so that rolling at high speed is made possible. In addition, the cobble guards 13a, 13b, 13c, and 13d can be installed, and can remove water on the exit side of the mill. Thus, this also makes high-speed rolling possible. In addition, coolant zone flow rates can be controlled, so that an excellent strip shape is obtained.

In addition, since the work rolls 2a and 2b are not supported over the entire length in the strip width direction of the work rolls 2a and 2b, an increase in bending of the work rolls occurs, and a strip shape defect may occur as a result. However, an amount of offset on the entry side or the exit side of the work rolls 2a and 2b is changed to reduce the strip shape defect. It is thereby possible to reduce the horizontal force applied to the work rolls 2a and 2b, suppress bending of the work rolls 2a and 2b, and reduce the strip shape defect.

Further, the work rolls 2a and 2b are supported by the rotatable support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h rather than fixed pads on only the work side and the drive side rather than over the entire length in the strip width direction of the work rolls 2a and 2b. Thus, a strip of excellent surface quality can be obtained without a fear of a bearing mark, and the life of the support bearings can be lengthened. In addition, an effect of obviating a need for using fixed pads that may be worn greatly at a time of a strip breakage during rolling or the like is obtained.

Such a multistage rolling mill 100 according to the present embodiment is particularly suitable for rolling a hard material, and is a rolling mill very suitable for obtaining high productivity and a strip of high product quality.

In addition, since the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h are moved in and out to the entry side or the exit side with respect to the pass direction, bending can be suppressed by offsetting the work rolls 2a and 2b reliably and easily according to conditions for rolling the strip 1.

Further, the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h are rotatably installed on the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h swingably coupled to the chocks for the intermediate rolls 3a and 3b. An amount of offset of the work rolls 2a and 2b can be adjusted with high accuracy by adjusting the pass direction positions of the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h by the side blocks 15a, 15b, 15c, and 15d capable of adjusting the pass direction positions.

Incidentally, in the present embodiment, description has been made of a case where the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h are used as structural members that support the work rolls 2a and 2b on the work side and the drive side. However, a first support roll group can be used instead which includes support rolls having a structure changed so as to support the work rolls 2a and 2b on the work side and the drive side rather than over the entire length in the strip width direction among support rolls 25a, 25b, 25c, and 25d as shown in FIG. 14, FIG. 16, and the like to be described later.

In addition, description has been made of a case where both the work side and the drive side of the entry side and the exit side of the work rolls 2a and 2b are supported by the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h. However, it is possible to use, on one of the entry side and the exit side, the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h that support the work rolls 2a and 2b on the work side and the drive side, and use, on the other side, a first support roll group including support rolls supporting the work rolls 2a and 2b on the work side and the drive side.

Second Embodiment

A rolling mill according to a second embodiment of the present invention will be described with reference to FIGS. 11 to 13. FIG. 11 is a front view of a six-high rolling mill according to the present embodiment. FIG. 12 is a diagram of assistance in explaining a state of an offset of intermediate rolls in the six-high rolling mill according to the present embodiment. FIG. 13 is a diagram of assistance in explaining a balance between forces acting on work rolls at a time of the offset of the intermediate rolls in the six-high rolling mill according to the present embodiment.

Incidentally, in the present embodiment, the same configurations as in the first embodiment are indicated by the same reference numerals, and description thereof will be omitted. The same is true for subsequent embodiments.

The second embodiment of the present invention has a structure that offsets the intermediate rolls 3a and 3b in the pass direction in addition to the multistage rolling mill 100 according to the first embodiment. Though the structure is not particularly limited, it suffices to be able to move in and out the intermediate roll chocks 4a, 4b, 4c, and 4d of the intermediate rolls 3a and 3b to the entry side or the exit side with respect to the pass direction.

For example, as shown in FIG. 11, the intermediate roll 3a is offset in the pass direction by an amount of offset α by the pushing or pulling of a hydraulic cylinder 32a on the work side and a hydraulic cylinder 32b on the drive side on the exit side and the pulling or pushing of a hydraulic cylinder 32c on the work side and a hydraulic cylinder 32d on the drive side on the entry side via bearings omitted for the convenience of illustration and the intermediate roll chocks 4a and 4b.

In addition, as shown in FIG. 11, the intermediate roll 3b is offset in the pass direction by an amount of offset a by the pushing or pulling of a hydraulic cylinder 32e on the work side and a hydraulic cylinder 32f on the drive side on the exit side and the pulling or pushing of a hydraulic cylinder 32g on the work side and a hydraulic cylinder 32h on the drive side on the entry side via bearings omitted for the convenience of illustration and the intermediate roll chocks 4c and 4d.

For example, when the hydraulic cylinders 32a and 32b push the intermediate roll 3a in the direction of the pass direction entry side, and the hydraulic cylinders 32c and 32d pull the intermediate roll 3a in the direction of the pass direction entry side by a corresponding amount, the intermediate roll 3a is offset to the pass direction entry side by the amount of offset α, and the amount of offset α is maintained.

Similarly, when the hydraulic cylinders 32e and 32f push the intermediate roll 3b in the direction of the pass direction entry side, and the hydraulic cylinders 32g and 32h pull the intermediate roll 3b in the direction of the pass direction entry side by a corresponding amount, the intermediate roll 3b is offset to the pass direction entry side by the amount of offset α, and the amount of offset α is maintained.

Conversely, when the hydraulic cylinders 32a and 32b pull the intermediate roll 3a in the direction of the pass direction exit side, and the hydraulic cylinders 32c and 32d push the intermediate roll 3a in the direction of the pass direction exit side by a corresponding amount, the intermediate roll 3a is offset to the pass direction exit side by the amount of offset α, and the amount of offset a is maintained.

Similarly, when the hydraulic cylinders 32e and 32f pull the intermediate roll 3b in the direction of the pass direction exit side, and the hydraulic cylinders 32g and 32h push the intermediate roll 3b in the direction of the pass direction exit side by a corresponding amount, the intermediate roll 3b is offset to the pass direction exit side by the amount of offset α, and the amount of offset α is maintained.

A method of setting the offset positions of the intermediate rolls 3a and 3b in the present embodiment will be described in the following with reference to FIG. 12 and FIG. 13.

Also in the present embodiment, the intermediate rolls 3a and 3b are driven, and therefore the work roll horizontal force Fwh applied to the work rolls 2a and 2b is expressed by the above-described Equation (1).

When an amount of offset of the intermediate rolls 3a and 3b is denoted as α as shown in FIG. 12 and FIG. 13, θiw in Equation (1) is obtained by Equation (4) shown in the following in the present embodiment.

Sin(θiw)=α/((Di+Dw)/2)) (4)

where Dw and Di in Equation (4) respectively denote the diameter of the work rolls 2a and 2b and the diameter of the intermediate rolls 3a and 3b.

In addition, the driving tangential force Ft in Equation (1) is obtained by the above-described Equation (3) also in the present embodiment.

That is, it is clear from these Equations (1), (3), and (4) that the work roll horizontal force Fwh applied to the work rolls 2a and 2b can be reduced by changing the intermediate roll offset amount α.

Hence, it is clear that effects similar to those of the first embodiment are obtained. For this purpose, the intermediate roll offset amount α is set to be a value such that the work roll deflection ξ is a value in the vicinity of zero or a fixed value as an allowable value.

Other configurations and operations are substantially the same configurations and operations as those of the rolling mill according to the foregoing first embodiment, and therefore details thereof will be omitted.

Effects substantially similar to those of the rolling mill according to the foregoing first embodiment are obtained also by moving in and out the chocks of the intermediate rolls 3a and 3b to the entry side or the exit side with respect to the pass direction as in the rolling mill according to the second embodiment of the present invention.

Incidentally, description has been made of cases where only the work rolls 2a and 2b are offset in the first embodiment and only the intermediate rolls 3a and 3b are offset in the second embodiment. However, in the present invention, in principle, it suffices to be able to reduce the work roll horizontal force Fwh applied to the work rolls 2a and 2b. It is important for this purpose to adjust relative positional relation in the rolling direction between the work rolls 2a and 2b and the intermediate rolls 3a and 3b.

Hence, it is also possible to offset both the work rolls 2a and 2b and the intermediate rolls 3a and 3b so as to reduce the work roll horizontal force Fwh applied to the work rolls 2a and 2b.

Third Embodiment

A rolling mill according to a third embodiment of the present invention will be described with reference to FIG. 14 and FIG. 15. FIG. 14 is a diagram of assistance in explaining details of a six-high rolling mill according to the present embodiment. FIG. 15 is a sectional view taken in the direction of arrows F-F′ in FIG. 14.

As shown in FIG. 14 and FIG. 15, in a multistage rolling mill 100A according to the present embodiment, as in the multistage rolling mill 100 according to the first embodiment, the pair of upper and lower work rolls 2a and 2b is respectively in contact with and supported by the pair of upper and lower intermediate rolls 3a and 3b. Further, the pair of upper and lower intermediate rolls 3a and 3b is respectively in contact with and supported by the pair of upper and lower back-up rolls 5a and 5b.

In addition, also in the multistage rolling mill 100A according to the present embodiment, the intermediate roll chocks 4a, 4b, and 4e are attached to the roll neck portions of the intermediate roll 3a via bearings omitted for the convenience of illustration. In addition, the intermediate roll chocks 4c, 4d, and 4f are attached to the roll neck portions of the intermediate roll 3b via bearings omitted for the convenience of illustration.

On the other hand, in the multistage rolling mill 100A according to the present embodiment, arms 28a and 28c are swingably attached to the intermediate roll chocks 4a and 4b via shafts 29a and 29c, respectively.

In addition, support bearings 26e and 26f are attached to the arm 28a via shafts 27a and 27b, and support bearings 26a and 26b are attached to the arm 28c via shafts 27e and 27f.

Similarly, arms 28b and 28d are swingably attached to the intermediate roll chocks 4c and 4d via shafts 29b and 29d, respectively.

In addition, support bearings 26c and 26d are attached to the arm 28b via shafts 27c and 27d, and support bearings 26g and 26h are attached to the arm 28d via shafts 27g and 27h.

Furthermore, in the multistage rolling mill 100A according to the present embodiment, a support roll 25a is attached to the support bearings 26a and 26b, and a support roll 25c is attached to the support bearings 26e and 26f. These support rolls 25a and 25c support the work roll 2a over the entire length in the strip width direction, as shown in FIG. 15.

Similarly, a support roll 25b is attached to the support bearings 26c and 26d, and a support roll 25d is attached to the support bearings 26g and 26h. These support rolls 25b and 25d also support the work roll 2b over the entire length in the strip width direction, as shown in FIG. 15.

These support rolls 25a, 25b, 25c, and 25d correspond to second support rolls, and the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h supporting the support rolls 25a, 25b, 25c, and 25d correspond to a second support roll group. In addition, the intermediate roll chocks 4a, 4b, 4c, and 4d correspond to second intermediate roll chocks. These structures correspond to a second cluster arm.

In the multistage rolling mill 100A according to the present embodiment, the second cluster arm can be extracted to the work side of the housings 9a and 9b.

A first cluster arm can be inserted into a part from which the second cluster arm is extracted, the first cluster arm including the first support roll group or the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, first intermediate roll chocks retaining the first support roll group or the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, and the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h swingably coupled to the first intermediate roll chocks, as described in the foregoing first embodiment.

That is, in the multistage rolling mill 100A according to the present embodiment, the first cluster arm is extracted to the work side of the housings 9a and 9b, and the second cluster arm is inserted into the housings 9a and 9b instead, according to characteristics of the strip 1 or the like. In addition, conversely, the second cluster arm is extracted to the work side of the housings 9a and 9b, and the first cluster arm is inserted into the housings 9a and 9b instead.

The rolling mill according to the third embodiment of the present invention also provides effects substantially similar to those of the rolling mill according to the foregoing first embodiment.

In addition, since the first cluster arm and the second cluster arm are selectively interchangeable, switching to a conventional multistage mill can be performed, so that operation flexibility is increased. For example, when the first cluster arm is used, the coolant spray headers 19a and 19b can be used, which enables effective cooling of the work rolls 2a and 2b and rolling at higher speed. In addition, when switching is performed to the second cluster arm, the work rolls 2a and 2b having a smaller diameter can be used, and therefore a harder rolling material can be rolled.

Fourth Embodiment

A rolling mill according to a fourth embodiment of the present invention will be described with reference to FIGS. 16 to 18. FIG. 16 is a front view of the six-high rolling mill according to the present embodiment. FIG. 17 is a sectional view taken in the direction of arrows G-G′ in FIG. 16. FIG. 18 is a sectional view taken in the direction of arrows H-H′ in FIG. 16.

As shown in FIGS. 16 to 18, also in a multistage rolling mill 100B according to the present embodiment, as in the multistage rolling mill 100 according to the first embodiment, the pair of upper and lower work rolls 2a and 2b is respectively in contact with and supported by the pair of upper and lower intermediate rolls 3a and 3b. Further, the pair of upper and lower intermediate rolls 3a and 3b is respectively in contact with and supported by the pair of upper and lower back-up rolls 5a and 5b.

In the multistage rolling mill 100B according to the present embodiment, as in the multistage rolling mill 100 according to the foregoing first embodiment, as shown in FIGS. 16 to 18, the exit side of the strip 1 is provided with the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, third intermediate roll chocks retaining the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h, and the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h swingably coupled to the third intermediate roll chocks.

Alternatively, the first support roll group can be provided in place of the support bearings 10a, 10b, 10c, 10d, 10e, 10f, 10g, and 10h.

In addition, the exit side of the strip 1 is provided with the cobble guards 13a and 13c on the exit side of the strip width direction central part of the strip 1. Roles of the cobble guard 13a, 13c are the same as in the foregoing first embodiment. Incidentally, the coolant is sprayed onto roll surfaces after rolling on the exit side, and therefore the effects of cooling and shape control are greater than when the coolant spray headers are provided on the entry side.

On the other hand, in the multistage rolling mill 100B according to the present embodiment, as shown in FIG. 17 and FIG. 18, the pair of upper and lower work rolls 2a and 2b is rotatably supported over the entire length in the strip width direction by the support rolls 25a and 25b, respectively, on the entry side of the strip 1.

In addition, the support roll 25a is rotatably supported by the support bearings 26a and 26b. Further, the support bearings 26a and 26b are rotatably supported by the arm 28a via the shafts 27a and 27b, respectively.

Similarly, the support roll 25b is rotatably supported by the support bearings 26c and 26d. These support bearings 26c and 26d are rotatably supported by the arm 28b via the shafts 27c and 27d, respectively.

The arm 28a is swingably attached to the intermediate roll chocks 4a and 4b via the shaft 29a, and is supported in the pass direction by the side block 15b.

In addition, the arm 28b is swingably attached to the intermediate roll chocks 4c and 4d via the shaft 29b, and is supported in the pass direction by the side block 15d.

Support structures of the side blocks 15b and 15d are the same as in the multistage rolling mill 100 according to the first embodiment. A motor-driven worm jack system can be used in place of the system that moves in and out the tapered wedges 16a, 16b, 16c, 16d, 16e, 16f, 16g, and 16h.

The intermediate roll chocks 4a, 4b, 4c, and 4d correspond to the third intermediate roll chocks in the present embodiment.

Also in the multistage rolling mill 100B according to the present embodiment, the tapered wedges 16e, 16f, 16g, and 16h are inserted and pulled by the hydraulic cylinders 18e, 18f, 18g, and 18h, and the thickness of the tapered wedges 16e, 16f, 16g, and 16h can be thereby changed.

For example, when the entry side tapered wedges 16e, 16f, 16g, and 16h are pushed in, the thickness of the entry side tapered wedges 16e, 16f, 16g, and 16h is increased, the side blocks 15b and 15d are correspondingly moved to the exit side, and the work rolls 2a and 2b are moved to the exit side by an offset δ via the arms 28a and 28b, the shafts 27a, 27b, 27c, and 27d, the support bearings 26a, 26b, 26c, and 26d, and the support rolls 25a and 25b.

When the exit side tapered wedges 16a, 16b, 16c, and 16d are pulled at the same time, the thickness of the exit side tapered wedges 16a, 16b, 16c, and 16d is decreased, the side blocks 15a and 15c are correspondingly moved to the exit side, and the support bearings 10a, 10b, 10c, and 10d are also moved to the exit side by δ via the arms 11a, 11b, 11c, and 11d and the shafts 33a, 33b, 33c, and 33d, and support the work rolls 2a and 2b.

Incidentally, in the case of the multistage rolling mill 100B according to the present embodiment, even when the work roll offset amount δ of the work rolls 2a and 2b is zero, the work roll horizontal force Fwh applied to the work rolls 2a and 2b shown in FIG. 8 and the like is applied only in the entry side direction.

On the other hand, the entry sides of the work rolls 2a and 2b are supported over the entire length in the strip width direction by the support rolls 25a and 25b, and therefore the work rolls 2a and 2b are bent very little. Hence, in the case of the present embodiment, the amount of offset δ of the work rolls 2a and 2b and the intermediate rolls 3a and 3b can be set to zero.

The rolling mill according to the fourth embodiment of the present invention also provides effects substantially similar to those of the rolling mill according to the foregoing first embodiment.

In addition, the exit side of the strip 1 is provided with the first support roll group or the support bearings, the third intermediate roll chocks retaining the first support roll group or the support bearings, and the arms 11a, 11b, 11c, 11d, 11e, 11f, 11g, and 11h swingably coupled to the third intermediate roll chocks, and the entry side of the strip 1 is provided with the second support roll group supporting the work rolls 2a and 2b over the entire length in the strip width direction of the work rolls 2a and 2b, the third intermediate roll chocks retaining the second support roll group, and the arms 28a, 28b, 28c, and 28d swingably coupled to the third intermediate roll chocks. Thus, the cobble guards for removing water on the exit side of the mill can be installed in a space of the center of the exit side.

Incidentally, while the present embodiment illustrates an example in which the support rolls 25a and 25b and the support bearings 26a, 26b, 26c, and 26d are arranged on the entry side, these can be installed only on the exit side, and a structure group providing support by the support bearing 10a and the like can be installed on the entry side.

In addition, an example has been illustrated in which the support rolls 25a and 25b, the support bearings 26a, 26b, 26c, and 26d, the shafts 27a, 27b, 27c, and 27d, and the arms 28a and 28b are swingably attached to the intermediate roll chocks 4a, 4b, 4c, and 4d via the shafts 29a and 29b. However, the support rolls 25a and 25b, the support bearings 26a, 26b, 26c, and 26d, the shafts 27a, 27b, 27c, and 27d, and the arms 28a and 28b can be swingably attached to the side blocks 15b and 15d via the shafts 29a and 29b.

Further, a structure can be adopted in which the support rolls 25a and 25b and the support bearings 26a, 26b, 26c, and 26d are directly supported by hydraulic cylinders or worm jacks.

Fifth Embodiment

A rolling mill according to a fifth embodiment of the present invention will be described with reference to FIGS. 14 to 18 described above.

In the multistage rolling mill according to the present embodiment, the pair of upper and lower work rolls 2a and 2b rolls the strip 1 as a material to be rolled.

As shown in FIGS. 14 to 18, the pair of upper and lower work rolls 2a and 2b is respectively in contact with and supported by the pair of upper and lower intermediate rolls 3a and 3b. Further, as shown in FIG. 15 and FIG. 18, the pair of upper and lower intermediate rolls 3a and 3b is respectively in contact with and supported by the pair of upper and lower back-up rolls 5a and 5b.

In addition, in the multistage rolling mill according to the present embodiment, the pair of upper and lower work rolls 2a and 2b is rotatably supported over the entire length in the strip width direction by the support rolls 25a and 25b, respectively, on the entry side of the pair of upper and lower work rolls 2a and 2b. In addition, those support rolls 25a and 25b are rotatably supported by the support bearings 26a and 26b or the support bearings 26c and 26d.

The work rolls 2a and 2b are rotatably supported over the entire length in the strip width direction by the support rolls 25c and 25d, respectively, on the exit side of the work rolls 2a and 2b. In addition, those support rolls 25c and 25d are rotatably supported by the support bearings 26e and 26f or the support bearings 26g and 26h.

In the present embodiment, these support rolls 25a, 25b, 25c, and 25d are provided on the entry side and/or the exit side of the work rolls 2a and 2b, and correspond to third support rolls supporting the work rolls 2a and 2b over the entire length in the strip width direction on the entry side and the exit side of the work rolls 2a and 2b. The support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h supporting those support rolls 25a, 25b, 25c, and 25d correspond to a third support roll group.

Further, the support bearings 26a and 26b are rotatably supported by the arm 28a via the shafts 27a and 27b, respectively. The support bearings 26c and 26d are rotatably supported by the arm 28b via the shafts 27c and 27d, respectively. The support bearings 26e and 26f are rotatably supported by the arm 28c via the shafts 27e and 27f, respectively. The support bearings 26g and 26h are rotatably supported by the arm 28d via the shafts 27g and 27h, respectively.

These arms 28a, 28b, 28c, and 28d are respectively swingably attached to the intermediate roll chocks 4a, 4b, 4c, and 4d (chocks for the intermediate rolls 3a and 3b) via the shafts 29a, 29b, 29c, and 29d.

Furthermore, the arm 28a is supported in the pass direction by the side block 15b. The arm 28b is supported in the pass direction by the side block 15d. The arm 28c is supported in the pass direction by the side block 15a. The arm 28d is supported in the pass direction by the side block 15c.

Support structures of these side blocks 15a, 15b, 15c, and 15d are the same as in the multistage rolling mill 100 according to the first embodiment. The offset positions in the pass direction of the work rolls 2a and 2b are changed by moving in and out the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h to the entry side or the exit side with respect to the pass direction.

For example, when the entry side tapered wedges 16e, 16f, 16g, and 16h are pushed in, the thickness of the entry side tapered wedges 16e, 16f, 16g, and 16h is increased, the side blocks 15b and 15d are correspondingly moved to the exit side, and the work rolls 2a and 2b are moved to the exit side by an offset δ via the arms 28a and 28b, the shafts 27a, 27b, 27c, and 27d, the support bearings 26a, 26b, 26c, and 26d, and the support rolls 25a and 25b.

At the same time, when the exit side tapered wedges 16a, 16b, 16c, and 16d are pulled, the thickness of the exit side tapered wedges 16a, 16b, 16c, and 16d is decreased, the side blocks 15a and 15c are correspondingly moved to the exit side, and the support rolls 25c and 25d are also moved to the exit side by δ via the arms 28c and 28d, the shafts 27e, 27f, 27g, and 27h, and the support bearings 26e, 26f, 26g, and 26h, and support the work rolls 2a and 2b.

Incidentally, while the system that moves in and out the tapered wedges 16a, 16b, 16c, 16d, 16e, 16f, 16g, and 16h has been illustrated also in the present embodiment, a motor-driven worm jack system can be used.

Alternatively, the offset positions in the pass direction of the intermediate rolls 3a and 3b can be changed by adopting a structure in which the chocks of the intermediate rolls 3a and 3b (intermediate roll chocks 4a, 4b, 4c, and 4d) are moved in and out to the entry side or the exit side with respect to the pass direction as in the second embodiment.

In addition, the present embodiment illustrates an example in which the support rolls 25a, 25b, 25c, and 25d, the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h, the shafts 27a, 27b, 27c, 27d, 27e, 27f, 27g, and 27h, and the arms 28a, 28b, 28c, and 28d are swingably attached to the intermediate roll chocks 4a, 4b, 4c, and 4d via the shafts 29a, 29b, 29c, and 29d. However, the support rolls 25a, 25b, 25c, and 25d, the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h, the shafts 27a, 27b, 27c, 27d, 27e, 27f, 27g, and 27h, and the arms 28a, 28b, 28c, and 28d can be swingably attached to the side blocks 15a, 15b, 15c, and 15d via the shafts 29a, 29b, 29c, and 29d.

In addition, a structure can be adopted in which the support rolls 25a, 25b, 25c, and 25d and the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h are directly supported by hydraulic cylinders and worm jacks.

In the present embodiment described above, as for a range of the diameter of the work rolls 2a and 2b, small diameters such that D (work roll diameter)/B (strip width)=0.06 to 0.16 are particularly suitable. However, there is no limitation to the work roll diameters.

Also in the multistage rolling mill according to the fifth embodiment of the present invention, the work roll horizontal force Fwh applied to the work rolls 2a and 2b, the work roll horizontal force Fwh being shown in Equation (1), can be reduced by changing the amount of offset δ of the work rolls 2a and 2b. As a result, loads on the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h supporting the work rolls 2a and 2b via the support rolls 25a, 25b, 25c, and 25d can be reduced.

Therefore, since the horizontal force applied to the work rolls 2a and 2b is reduced, it is possible to lengthen the life of the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h, in particular, in the support roll group, and reduce the size of the support bearings 26a, 26b, 26c, 26d, 26e, 26f, 26g, and 26h. Thus, work rolls having a smaller diameter can be used.

In addition, the third support roll group is rotatably installed on the arms 28a, 28b, 28c, and 28d swingably coupled to the chocks for the intermediate rolls 3a and 3b. An amount of offset of the work rolls can be adjusted with high accuracy by adjusting the pass direction positions of the arms 28a, 28b, 28c, and 28d by the side blocks 15a, 15b, 15c, and 15d capable of adjusting the pass direction positions.

Sixth Embodiment

A rolling mill according to a sixth embodiment of the present invention will be described with reference to FIG. 19. FIG. 19 is a detailed diagram of assistance in explaining a switched four-high rolling mill according to the present embodiment.

As shown in FIG. 19, one mode of a multistage rolling mill 100C according to the present embodiment is a four-high rolling mill, in which a pair of upper and lower work rolls 30a and 30b rolls the strip 1 as a material to be rolled.

This pair of upper and lower work rolls 30a and 30b has a larger diameter than the work rolls 2a and 2b shown in FIG. 3 and the like, and is respectively in contact with and supported by the pair of upper and lower back-up rolls 5a and 5b.

In addition, the pair of upper and lower work rolls 30a and 30b is rotatably attached to work roll chocks 31a and 31b via bearings omitted for the convenience of illustration on the work side and the drive side of the pair of upper and lower work rolls 30a and 30b.

The pair of upper and lower work rolls 30a and 30b provided with these work roll chocks 31a and 31b can be extracted from and inserted into the work side of the housings 9a and 9b, respectively.

In addition, in the multistage rolling mill 100C according to the present embodiment, the first cluster arm including the work rolls 2a and 2b and the intermediate rolls 3a and 3b as shown in FIGS. 3 to 7 described in the foregoing first embodiment can be extracted from and inserted into the housings 9a and 9b.

Hence, switching can be performed between the six-high mill in the case of using the first cluster arm and the four-high mill in the case of using the work rolls 30a and 30b.

The rolling mill according to the sixth embodiment of the present invention also provides effects substantially similar to those of the rolling mill according to the foregoing first embodiment.

In addition, since the work rolls 2a and 2b and the intermediate rolls 3a and 3b are selectively interchangeable with the pair of large-diameter work rolls 30a and 30b having a larger diameter than the work rolls 2a and 2b, it is possible, for example, to use the work rolls 2a and 2b of a smaller diameter in the six-high mill suitable for rolling a hard material in rolling the hard material, and switch to the four-high mill and use the large-diameter work rolls 30a and 30b suitable for rolling a soft material in the case of rolling the soft material.

Seventh Embodiment

A rolling mill according to a seventh embodiment of the present invention will be described with reference to FIGS. 20 to 22. FIG. 20 is a diagram of assistance in explaining a six-high rolling mill according to the present embodiment. FIG. 21 is a diagram of assistance in explaining details of edge drop control in the six-high rolling mill according to the present embodiment (sectional view taken in the direction of arrows J-J′ in FIG. 20). FIG. 22 is a sectional view taken in the direction of arrows I-I′ in FIG. 21.

As shown in FIGS. 20 to 22, in a multistage rolling mill 100D according to the present embodiment, the pair of upper and lower work rolls 2a and 2b of the multistage rolling mill 100 according to the first embodiment respectively has tapered shaped roll shoulders 2c and 2d in roll body end positions in a direction of vertical point symmetry with respect to the strip width center of the strip 1.

Therefore, as shown in FIG. 21 and FIG. 22, the pair of upper and lower work rolls 2a and 2b is supported by thrust bearings 34a and 34b at work side axial ends, and is supported by thrust bearings 34c and 34d at drive side axial ends. The thrust bearings 34a, 34b, 34c, and 34d are respectively rotatably attached to brackets 36a, 36b, 36c, and 36d via shafts 35a, 35b, 35c, and 35d.

In addition, the brackets 36a, 36b, 36c, and 36d are respectively attached to hydraulic cylinders 37a, 37b, 37c, and 37d that shift the work rolls 2a and 2b in the roll axis direction.

Therefore, the upper work roll 2a is shifted to the roll axis direction drive side by the pushing of the hydraulic cylinder 37a and the pulling of the hydraulic cylinder 37c. On the other hand, the upper work roll 2a is shifted to the roll axis direction work side by the pulling of the hydraulic cylinder 37a and the pushing of the hydraulic cylinder 37c.

Similarly, the lower work roll 2b is shifted to the roll axis direction work side by the pulling of the hydraulic cylinder 37b and the pushing of the hydraulic cylinder 37d. On the other hand, the lower work roll 2b is shifted to the roll axis direction drive side by the pushing of the hydraulic cylinder 37b and the pulling of the hydraulic cylinder 37d.

Thus, by shifting the tapered shaped roll shoulders 2c and 2d of the work rolls 2a and 2b to the vicinities of strip edge portions, it is possible to reduce a sharp decreasing in strip thickness of the strip edge portions, which is referred to as an edge drop.

The following description will be made of a method of reducing the edge drop by shifting the work rolls 2a and 2b having the tapered shaped roll shoulders 2c and 2d.

First, with the work rolls 2a and 2b provided with the tapered shaped roll shoulders 2c and 2d in a direction of vertical point symmetry, let δw be a distance from a roll shoulder position to a strip edge, as shown in FIG. 21.

In addition, a strip thickness gauge 38 that measures strip thickness at one point or a plurality of points in the vicinities of the strip edge portions on the work side and the drive side is provided on the exit side of the multistage rolling mill 100D.

When the strip thickness at the one point or the plurality of points in the vicinity of the strip edge portion measured on the work side is smaller than a predetermined strip thickness, the upper work roll 2a is shifted to the drive side as a roll axis width decreasing direction. That is, the upper work roll 2a is shifted in a direction of increasing δw.

Conversely, when the measured strip thickness in the vicinity of the strip edge portion is larger than the predetermined strip thickness, the upper work roll 2a is shifted to the drive side as a roll axis width increasing direction. That is, the upper work roll 2a is shifted in a direction of decreasing δw.

In addition, when the strip thickness at the one point or the plurality of points in the vicinity of the strip edge portion measured on the drive side is different from the predetermined strip thickness, the lower work roll 2b is similarly shifted so as to attain the predetermined strip thickness.

The rolling mill according to the seventh embodiment of the present invention also provides effects substantially similar to those of the rolling mill according to the foregoing first embodiment.

In addition, the work rolls 2a and 2b are provided with the tapered shaped roll shoulders 2c and 2d in the direction of vertical point symmetry, and the hydraulic cylinders 37a, 37b, 37c, and 37d that shift the work rolls 2a and 2b in the roll axis direction are further provided. It is thereby possible to reduce an edge drop as a sharp decrease in strip thickness of the strip edge portions, and consequently obtain a strip of high product quality with few edge drops.

Eighth Embodiment

A rolling mill according to an eighth embodiment of the present invention will be described with reference to FIG. 23 and FIG. 24. FIG. 23 is a diagram of assistance in explaining details of a six-high rolling mill according to the present embodiment. FIG. 24 is a diagram of assistance in explaining details of another six-high rolling mill according to the present embodiment.

A multistage rolling mill 100E according to the present embodiment shown in FIG. 23 has load cells 39a, 39b, 39c, 39d, 39e, 39f, 39g, and 39h further installed between the tapered wedges 17a, 17b, 17c, 17d, 17e, 17f, 17g, and 17h and the housings 9a and 9b in addition to the multistage rolling mill 100 according to the first embodiment.

These load cells 39a, 39b, 39e, and 39f measure the horizontal force Fwh applied to the entry side and the exit side of the upper work roll 2a. In addition, the load cells 39c, 39d, 39g, and 39h measure the horizontal force Fwh applied to the entry side and the exit side of the lower work roll 2b.

Furthermore, as in the first embodiment, the amount of offset δ in the pass direction of the work rolls 2a and 2b is set to be a value such that the horizontal force Fwh applied to the entry and exit sides of the pair of upper and lower work rolls 2a and 2b is a value in the vicinity of zero or a fixed value as an allowable value. It is thereby possible to suppress the work roll deflection ξ, and consequently reduce strip shape defects.

Alternatively, as in the second embodiment, the amount of offset α in the pass direction of the intermediate rolls 3a and 3b is set to be a value such that the horizontal force Fwh applied to the entry and exit sides of the pair of upper and lower work rolls 2a and 2b is a value in the vicinity of zero or a fixed value as an allowable value.

Incidentally, instead of directly measuring the horizontal force Fwh applied to the entry side and the exit side of the pair of upper and lower work rolls 2a and 2b, it is possible to measure the vertical driving torque of the pair of upper and lower intermediate rolls 3a and 3b by a torque meter omitted for the convenience of illustration, and compute the horizontal force Fwh applied to the entry and exit sides of the pair of upper and lower work rolls 2a and 2b from Equations (1), (2), (3), and (4).

Further, as shown in FIG. 24 (view of another embodiment, the view illustrating a section taken in the direction of arrows C-C′), as in a multistage rolling mill 100F according to the present embodiment, the horizontal direction deflection ξ of the pair of upper and lower work rolls 2a and 2b can be detected by installing gap sensors 40a, 40b, 40c, and 40d on the roll axis direction centers of the cobble guards 13a, 13b, 13c, and 13d, and measuring horizontal direction gaps of the pair of upper and lower work rolls 2a and 2b.

Then, the amount of offset δ in the pass direction of the work rolls 2a and 2b or the amount of offset α in the pass direction of the intermediate rolls 3a and 3b is set to be a value such that the deflection ξ of the pair of upper and lower work rolls 2a and 2b is a value in the vicinity of zero or a fixed value as an allowable value. As a result, strip shape defects can be reduced.

The rolling mill according to the eighth embodiment of the present invention also provides effects substantially similar to those of the rolling mill according to the foregoing first embodiment.

In addition, the gap sensors 40a, 40b, 40c, and 40d or the load cells 39a, 39b, 39c, 39d, 39e, 39f, 39g, and 39h that detect amounts of bending of the work rolls 2a and 2b or the horizontal force are further provided, and the amount of offset in the pass direction of the work rolls 2a and 2b or the intermediate rolls 3a and 3b is changed on the basis of detection results of the gap sensors 40a, 40b, 40c, and 40d or the load cells 39a, 39b, 39c, 39d, 39e, 39f, 39g, and 39h. The amount of offset in the pass direction of the work rolls 2a and 2b or the intermediate rolls 3a and 3b can be thereby set, with higher accuracy, to be a value such that the horizontal direction deflection ξ of the work rolls 2a and 2b is a value in the vicinity of zero or a fixed value as an allowable value. A strip 1 of higher quality can be consequently obtained.

Ninth Embodiment

A rolling mill according to a ninth embodiment of the present invention will be described with reference to FIG. 25. FIG. 25 is a diagram of assistance in explaining a tandem rolling mill according to the present embodiment.

As shown in FIG. 25, a tandem rolling mill 1000 according to the present embodiment has four-high rolling mills 200 as described in the sixth embodiment in a first stand, a second stand, and a third stand, and has the multistage rolling mill 100 described in the first embodiment in a fourth stand.

Incidentally, the number of stands of the tandem rolling mill is not particularly limited, but can be two or more. In addition, it suffices for at least one stand to be the multistage rolling mill described in the first embodiment or the multistage rolling mill described in the second embodiment or the like, or all of the stands can be the multistage rolling mill according to the first embodiment or the like.

The tandem rolling mill 1000 according to the ninth embodiment of the present invention includes at least one stand or more of the multistage rolling mills 100, 100A, 100B, 100C, 100D, 100E, and 100F and the four-high rolling mill 200 described in the first to eighth embodiments. The tandem rolling mill 1000 therefore provides effects substantially similar to those of the rolling mills according to the foregoing first embodiment and the like.

In addition, high-speed rolling, excellent strip shape, and excellent water removal on the exit side of the mill are desired in a stand in a later stage of the tandem rolling mill. Therefore, the installation of the coolant spray headers for work roll cooling on the entry side of the mill and for coolant zone control for strip shape correction and the installation of the cobble guards on the exit side of the mill as described in the first embodiment and the like are a very effective measure for this purpose.

In addition, in a case where the work roll shift rolling mill as described in the seventh embodiment is applied to the tandem mill, a greatest edge drop reduction effect is obtained when the work roll shift rolling mill as described in the seventh embodiment is applied to all of the stands. However, the application to only the first stand and the second stand provides a high return on investment because strip thickness is larger in these stands than in the other stands, and the edge drop reduction effect of a work roll shift is correspondingly greater in these stands than in the other stands.

It is to be noted that the present invention is not limited to the foregoing embodiments, but includes various modifications. The foregoing embodiments are described in detail to describe the present invention in an easily understandable manner, and are not necessarily limited to embodiments including all of the described configurations.

In addition, a part of a configuration of a certain embodiment can be replaced with a configuration of another embodiment, and a configuration of another embodiment can be added to a configuration of a certain embodiment. In addition, for a part of a configuration of each embodiment, another configuration can be added, deleted, or substituted.

DESCRIPTION OF REFERENCE CHARACTERS

1 . . . Strip (metal strip)

2
a, 2b . . . Work roll

2
c, 2d . . . Roll shoulder

3
a, 3b . . . Intermediate roll

3
c, 3d . . . Roll shoulder

4
a, 4b, 4c, 4d, 4e, 4f . . . Intermediate roll chock (chock, intermediate roll chock)

5
a, 5b . . . Back-up roll

6
a, 6b, 6c, 6d . . . Back-up roll chock

7
a, 7b . . . Pass line adjusting device

8
a, 8b . . . Hydraulic reduction cylinder

9
a, 9b . . . Mill housing

10
a, 10b, 10c, 10d, 10e, 10f, 10g, 10h . . . Support bearing

11
a, 11b, 11c, 11d, 11e, 11f, 11g, 11h . . . Arm

12
a, 12b, 12c, 12d . . . Shaft

13
a, 13b, 13c, 13d . . . Cobble guard

14
a, 14b, 14c, 14d, 14e, 14f, 14g, 14h . . . Hydraulic cylinder

15
a, 15b, 15c, 15d . . . Side block

16
a, 16b, 16c, 16d, 16e, 16f, 16g, 16h . . . Tapered wedge

17
a, 17b, 17c, 17d, 17e, 17f, 17g, 17h . . . Tapered wedge

18
a, 18b, 18c, 18d, 18e, 18f, 18g, 18h . . . Hydraulic cylinder

19
a, 19b . . . Coolant spray header

20
a, 20b . . . Thrust bearing

21
a, 21b . . . Shaft

22
a, 22b . . . Bracket

23
a, 23b, 23c, 23d . . . Hydraulic cylinder

24
a, 24b, 24c, 24d . . . Bending cylinder

25
a, 25b, 25c, 25d . . . Support roll (second support roll group)

26
a, 26b, 26c, 26d, 26e, 26f, 26g, 26h . . . Support bearing

27
a, 27b, 27c, 27d, 27e, 27f, 27g, 27h . . . Shaft

28
a, 28b, 28c, 28d . . . Arm

29
a, 29b, 29c, 29d . . . Shaft

30
a, 30b . . . Large diameter work roll

31
a, 31b . . . Work roll chock

32
a, 32b, 32c, 32d, 32e, 32f, 32g, 32h . . . Hydraulic cylinder

33
a, 33b, 33c, 33d, 33e, 33f, 33g, 33h . . . Shaft

34
a, 34b, 34c, 34d . . . Thrust bearing

35
a, 35b, 35c, 35d . . . Shaft

36
a, 36b, 36c, 36d . . . Bracket

37
a, 37b, 37c, 37d . . . Hydraulic cylinder (shift device)

38 . . . Strip thickness gauge

39
a, 39b, 39c, 39d, 39e, 39f, 39g, 39h . . . Load cell (sensor)

40
a, 40b, 40c, 40d . . . Gap sensor (sensor)

41
a, 41b, 41c, 41d . . . Shift cylinder (shift device)

100, 100A, 100B, 100C, 100D, 100E, 100F . . . Multistage rolling mill

200 . . . Four-high rolling mill

1000 . . . Tandem rolling mill

MULTISTAGE ROLLING MILL

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CPC

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