This application is a National Stage completion of PCT/EP2011/070519 filed Nov. 21, 2011, which claims priority from German patent application serial no. 10 2010 063 632.0 filed Dec. 21, 2010.
The invention relates to a multi-stage transmission of planetary design, particularly for a motor vehicle, having a housing, in which eight rotatable shafts and four planetary gear sets are accommodated, and with at least six shift elements which are formed by at least one brake and clutches, and by the targeted actuation thereof different transmission ratios can represented between a drive shaft and an output shaft.
Multi-stage transmissions of this type are preferably used with automatic transmissions of motor vehicles, wherein the effective power flow through the planetary gear sets in the respective gear step is defined by a targeted actuation of the shift elements. Here, in the case of an automatic transmission, the planetary gear sets are typically additionally provided with an upstream start-up element, such as, for example, a hydrodynamic torque converter or a fluid coupling, that is subject to a slip effect and is provided optionally with a lock-up clutch.
The document, DE 10 2008 000 428 A1, discloses a multi-stage transmission of planetary design in which four planetary gear sets, and a total of eight rotatable shafts, one of which represents a drive shaft and another represents an output shaft of the multi-stage transmission, are disposed in a housing. Furthermore, there are at least six shift elements in the region of the shafts, and by the targeted actuation thereof, the power flow through the four planetary gear sets varies and thus, different transmission ratios can be represented between the drive shaft and the output shaft. By this means, a total of nine forward gears and one reverse gear can be engaged.
The objective of the present invention is to propose a multi-stage transmission of the initially named type in which at least nine forward gears and one reverse gear can be represented and in which particularly the construction expense is minimized with respect to the weight and the production expense. In addition, it should be possible to represent a favorable transmission ratio range, and the loads to the individual transmission elements should be minimized. Finally, a high gearing efficiency should be attainable.
Accordingly, a multi-stage transmission in a planetary design according to the invention is proposed, in which a drive shaft and an output shaft and a further six rotatable shafts and four planetary gear sets are accommodated in a housing. The planetary gear sets, viewed here in the axial direction, are disposed in the sequence of first planetary gear set, second planetary gear set, third planetary gear set, fourth planetary gear set, wherein each planetary gear set is preferably designed as a minus planetary gear set. However it is also conceivable to convert individual or several minus planetary gear sets into plus planetary gear sets at places where this is allowed for by the connectability, if at the same time, a carrier connection and a ring gear connection are exchanged, and the value of the standard transmission ratio is increased by one.
As is well known, a simple minus planetary gear set comprises a sun gear, a ring gear, and a carrier which rotatably supports the planetary gears, which each mesh with the sun gear and the ring gear. In the case of a fixed carrier, a direction of rotation of the ring gear is counter to that of the sun gear.
In contrast to this, a simple plus planetary gear set comprises a sun gear, a ring gear and a carrier, which rotatably supports inner and outer planetary gears. Here, all inner planetary gears mesh with the sun gear, and all outer planetary gears mesh with the ring gear, wherein additionally each of the inner planetary gears is in engagement with an outer planetary gear. In the case of a fixed carrier, the ring gear has the same direction of rotation as the sun gear.
According to the invention, a carrier of a first planetary gear set is connected to a third shaft, which is fixed to the housing via a first brake and additionally can be connected to a fourth shaft by means of a first clutch. Furthermore, the fourth shaft is coupled to a ring gear of a third planetary gear set, wherein a fifth shaft connects a ring gear of a second planetary gear set to a sun gear of the third planetary gear set, and in addition can be coupled to the output shaft via a second clutch. Moreover, a sixth shaft is connected to a ring gear of the first planetary gear set, and the drive shaft can be connected to the third shaft via a third clutch, and coupled to a carrier the second planetary gear set.
According to one embodiment of the invention, the sixth shaft is also connected to a sun gear of the second planetary gear set and a carrier of the third planetary gear set. In addition, a sun gear of the first planetary gear set is coupled to a seventh shaft, which can be fixed to the housing by means of a second brake.
In a further development of this embodiment, the fourth shaft is additionally connected to a sun gear of a fourth planetary gear set, while a ring gear of this fourth planetary gear set is coupled to an eighth shaft, which can be fixed to the housing via a third brake. Finally, the output shaft is coupled, moreover, to a carrier of the fourth planetary gear set.
In this case, a first forward gear results from engaging the second and the third brakes and the first clutch, whereas a second forward gear is engaged by actuating the third brake, and the first and third clutch. A third forward gear can be selected by engaging the second and third brake, and the third clutch. Furthermore, a fourth forward gear results from actuating the third brake, and the second and third clutch; a fifth forward gear results from engaging the second brake, and the second and third clutch. A sixth forward gear is engaged by actuating all clutches; a seventh forward gear can be selected by engaging the second brake and the second and third clutch. Furthermore, an eighth forward gear results from actuating the first brake, and the first and second clutch, whereas a ninth forward gear is selected by engaging the first and second brake, and the second clutch. Finally, a reverse gear results from engaging all brakes.
According to an alternate further development of this embodiment, the fourth shaft is additionally connected to a sun gear of a fourth planetary gear set, while furthermore the output shaft can be connected via a fourth clutch to an eighth shaft, which is coupled to the carrier of the fourth planetary gear set. Finally, a ring gear of the fourth planetary gear set is connected to the housing in a rotationally fixed manner.
In the case of such a design, a first forward gear results from engaging the second brake, and the first and fourth clutch, whereas a second forward gear is selected by actuating the first, third and fourth clutch. A third forward gear can be selected by engaging the second brake, and the third of fourth clutch. Furthermore, a fourth forward gear results from actuating the second, third and fourth clutch; a fifth forward gear results from engaging the second brake, and the second and third clutch. A sixth forward gear is engaged by actuating the first, second and third clutch; a seventh forward gear can be selected by engaging the second brake, and the first and second clutch. Further, an eighth forward gear results from actuating the first brake, and the first and second clutch, whereas a ninth forward gear is shifted to by engaging all brakes and the second clutch. Finally, a reverse gear results from engaging all brakes and the fourth clutch.
According to a further embodiment of the invention, the fourth shaft can furthermore be releasably connected by means of a fourth clutch to an eighth shaft, which is coupled to a sun gear of a fourth planetary gear set, whose carrier is connected to the output shaft and whose ring gear is connected to the housing in a rotationally fixed manner.
In the case of this embodiment, a first forward gear results from engaging the second brake, and the first and fourth clutch, whereas a second forward gear is engaged by actuating the first, third and fourth clutch. A third forward gear can be selected by engaging the second brake, and the third of fourth clutch. Furthermore, a fourth forward gear results from actuating the second, third and fourth clutch; a fifth forward gear results from engaging the second brake, and the second and third clutch. In addition, a sixth forward gear is shifted to by actuating the first, second and third clutch; a seventh forward gear can be selected by engaging the second brake, and the first and second clutch. Furthermore, an eighth forward gear results from engaging the first brake, and the first and second clutch, whereas a ninth forward gear can be shifted to by engaging all brakes, and the second clutch. Finally, a reverse gear results from engaging all brakes and the fourth clutch.
According to an alternative embodiment of the invention, the sixth shaft can be connected additionally by means of a fourth clutch to a seventh shaft, which connects a sun gear of the second planetary gear set to a carrier of the third planetary gear set. Furthermore, a sun gear of the first planetary gear set is coupled to the housing in a rotationally fixed manner.
In a further development of this embodiment, the fourth shaft is also connected to a sun gear of a fourth planetary gear set, wherein a carrier of this fourth planetary gear set is coupled to the output shaft, and a ring gear of the fourth planetary gear set is coupled to an eighth shaft, which can be fixed to the housing via a second brake.
In this case, a first forward gear results from engaging the second brake and the first and fourth clutch, whereas a second forward gear is engaged by actuating the second brake, and the first and third clutch. A third forward gear can be selected by engaging the second brake, and the third and fourth clutch. Furthermore, a fourth forward gear results from actuating the second brake, and the second and third clutch; a fifth forward gear results from engaging the second, third and fourth clutch. In addition, a sixth forward gear is engaged by actuating the first, second and third clutch; a seventh forward gear can be selected by engaging the first, second and fourth clutch. Furthermore, an eighth forward gear results from actuating the first brake, and the first and second clutch, whereas a ninth forward gear is selected by engaging the first brake, and the second and fourth clutch. Finally, reverse gear results from engaging all brakes, and the fourth clutch.
According to a further embodiment of the invention, the fourth shaft is additionally connected to a sun gear of the fourth planetary gear set, wherein a carrier of this fourth planetary gear set is coupled to an eighth shaft, which can be connected to the output shaft via the fifth clutch. Finally, a ring gear of the fourth planetary gear set is coupled to the housing in a rotationally fixed manner.
In the case of this embodiment, a first forward gear results from engaging the first, fourth and fifth clutch, subsequent to this, a second forward gear is engaged by actuating the first, third and fifth clutch. A further, third forward gear can be selected by engaging the third, fourth and fifth clutch. Furthermore, a fourth forward gear results from actuating the second, third and fifth clutch; a fifth forward gear results from engaging the second, third and fourth clutch. In addition, a sixth forward gear is engaged by actuating the first, second and third clutch; a seventh forward gear can be selected by engaging the first, second and fourth clutch. Furthermore, an eighth forward gear results from actuating the first brake, and the first and second clutch, whereas a ninth forward gear is selected by engaging the first brake, and the second and fourth clutch. Finally, reverse gear results from engaging the first brake, and the fourth and fifth clutch.
According to a further embodiment of a multi-stage transmission according to the invention, the fourth shaft can additionally be connected by means of a fifth clutch to an eighth shaft, which is coupled to a sun gear of a fourth planetary gear set, wherein a carrier of this fourth planetary gear set is connected to the output shaft and a ring gear of the fourth planetary gear set is connected to the housing in a rotationally fixed manner.
In this case a first forward gear results from engaging the first, fourth and fifth clutch, whereas a second forward gear is selected by engaging the first, third and fifth clutch. A subsequent third gear is shifted to by engaging the third, fourth and fifth clutch. Furthermore, a fourth forward gear results from actuating the second, third and fifth clutch; a fifth forward gear results from engaging the second, third and fourth clutch. A sixth forward gear is shifted to by actuating the first, second and third clutch; a seven forward gear can be selected by engaging the first, second and fourth clutch. Furthermore, an eighth forward gear results from actuating the first brake, and the first and second clutch, whereas a ninth forward gear is selected by engaging the first brake, and the second and fourth clutch. Finally, reverse gear results from engaging the first brake, and the fourth and fifth clutch.
By means of the design of a multi-stage transmission according to the invention it is possible to implement a total of ten selectable gears with a low number of components, and thus to keep the production costs and the weight low. In addition, transmission ratios, particularly suitable for passenger vehicles, and a broad transmission ratio range of the multi-stage transmission result, which leads to an increase in driving comfort and a decrease in fuel consumption.
Furthermore, a multi-stage transmission according to the invention is characterized by low absolute and relative rotational speeds, and low planetary gear set torques and shift element torques, which has a positive effect on the dimensioning and the service life of the transmission. In addition, a good transmission ratio series, particularly a slightly progressive transmission ratio series, can be attained, as well as good gearing efficiencies.
Additional measures improving the invention are represented in the following in more detail together with the description of preferred embodiments of the invention. Shown are:
As is further evident from
By means of the targeted actuation of the shift elements, a total of nine forward gears and one reverse gear can be represented between the drive shaft 2 and the output shaft 3, in that the power flow through the four planetary gear sets 4, 5, 6 and 7 is varied.
Further, the multi-stage transmission according to the invention has a total of eight rotatable shafts, which, aside from the drive shaft 2 and the output shaft 3, are a third shaft 14, a fourth shaft 15, a fifth shaft 16, a sixth shaft 17, a seventh shaft 18, and an eighth shaft 19.
As further seen in
The fifth shaft 16 is connected to a ring gear of the second planetary gear set 5 and to a sun gear of the third planetary gear set 6, and additionally can be connected by means of the second clutch 12 to the output shaft 3, which is additionally coupled to a carrier of the fourth planetary gear set 7. Additionally, the sixth shaft 17 connects a ring gear of the first planetary gear set 4 to a sun gear of the second planetary gear set 5 and to a carrier of the third planetary gear set 6.
As also seen in
In the case of the example embodiment according to
The design according to the second embodiment according to
In addition,
In the case of the third embodiment according to
The transmission ratios that can be attained in the case of this embodiment, and the gear increments φ, again correspond to the example values of the shift pattern according to
In addition,
As with the previous cases, the attainable transmission ratios i and the gear increments φ of the variant according to
Finally,
The embodiment according to
Using the design of a multi-stage transmission according to the invention, an automatic transmission can be attained having low construction costs and low weight. In addition, with the multi-stage transmission according to the invention there are low absolute and relative rotational speeds and low torque at the planetary gear sets and the shift elements. Finally, a good transmission ratio series and good gearing efficiency is attained.
Here the multi-stage transmission according to the invention is preferably suited for a standard longitudinal installation, however, a front transverse design is also conceivable.
In addition, in the scope of the invention, if necessary the drive shaft 2 can be separated from a drive engine of the motor vehicle using a clutch element, wherein this clutch element can be configured as a hydrodynamic converter, a hydrodynamic clutch, a dry or wet start-up clutch, a magnetic powder clutch or as a centrifugal clutch. Furthermore it is also possible to dispose such a start-up element behind the multi-stage transmission, such that the drive shaft 2 is continuously connected to a crankshaft of the drive engine. In both cases, is also conceivable to place a torsional-vibration damper between the engine and the transmission.
Furthermore, a wear-free brake, for instance, a hydraulic or electric retarder, can be disposed on each shaft, preferably on the drive shaft 2 and the output shaft 3 or 20, which is particularly advantageous for use in commercial vehicles. Also, each of the shafts can represent a power take-off drive of an additional aggregate.
Obviously, any structural embodiment, in particular any spatial disposition of the planetary gear sets 4, 5, 6, and 7 and the shift elements individually and relative to each other, and insofar as it is technically expedient, falls under the scope of protection of the present claims, without influencing the function of the transmission as specified in the claims, even if these embodiments are not explicitly represented in the figures or in the description.
Number | Date | Country | Kind |
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10 2010 063 632 | Dec 2010 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2011/070519 | 11/21/2011 | WO | 00 | 6/19/2013 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2012/084375 | 6/28/2012 | WO | A |
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Number | Date | Country | |
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20130274059 A1 | Oct 2013 | US |