The present disclosure is directed at a multivalent ion desalination process and system. More particularly, the present disclosure is directed at a process and system comprising at least one multivalent ion separator for effective desalination of a scaling saltwater at a high recovery by separating sparingly soluble multivalent ion pairs into non-scaling monovalent-multivalent pairs.
Desalination is being increasingly practiced to produce freshwater from saltwater. The most commonly practiced desalination processes are reverse osmosis (“RO”), thermal desalination, and electrodialysis (“ED”) or electrodialysis reversal (“EDR”).
In RO, water is forced through an osmotic membrane that rejects salts and allows water flux under pressures exceeding the osmotic pressure. RO is at present the most widely practiced saltwater desalination process, but is limited in its ability to process high salinity water with salt concentrations of 80,000 parts per million or more. Nanofiltration (“NF”) is similar to RO, although NF produces a permeate richer in monovalent ions than RO permeate.
In thermal desalination, water is evaporated and then condensed, sometimes in multiple stages, in order to recycle the latent heat of condensation. While this category of process can operate at high brine concentration levels, the energy input requirement tends to be large.
ED and EDR are water treatment processes that transfer salt ions across ion exchange membranes under the action of a galvanic potential. ED is performed using an electrodialysis stack comprising alternating anion exchange membranes and cation exchange membranes between two electrodes (an anode and a cathode). The galvanic potential is supplied as a voltage generated at the electrodes. Typical industrial ED stacks comprise two sets of chambers—diluent chambers and concentrate chambers. One water source is typically used to feed a diluent circuit and a concentrate circuit, which respectively comprise the diluent chambers and the concentrate chambers. During stack operation salts are transferred from the diluent to the concentrate chambers. Desalinated diluent is often the product water and the concentrate is eventually discharged.
Membrane-based desalination systems such as ED and EDR tend to have lower operating costs than thermal desalination systems. It can therefore be advantageous to use a membrane-based desalination system as a primary stage desalination system, and to then use a thermal desalination system, if necessary, as a secondary, downstream desalination system. Maximizing recovery and, accordingly, the concentration of any brine discharged from a desalination system is becoming particularly important for inland desalination systems due to evolving regulations directed at preventing brine discharge and the high cost of brine discharge management. The design of membrane-based desalination systems, however, is limited by the scaling of slightly soluble multivalent ion pairs such as CaSO4, CaCO3, and BaSO4.
Inland brackish and industrial saltwaters are often high in scaling multivalent ion pairs comprising multivalent cations such as Ca2+, Mg2+, and Ba2+, and associated multivalent anions such as SO42− and CO32−. The multivalent ion pairs may have solubility of less than 0.1% by mass. This implies that they can precipitate at low concentrations, limit recovery, and consequently be problematic for desalination systems. In some applications, highly soluble monovalent ionic species, such as NaCl, may not even be the major salt species. To address scaling, an ion exchange unit is usually placed upstream of membrane-based desalination systems to remove the scaling multivalent ions such as Ca2+ and SO42−. However, an ion exchange unit, such as an ion exchange bed or column, requires considerable maintenance, including the frequent addition of sodium chloride and hydrochloric acid to regenerate ion exchange resins. This maintenance adds costs to the desalination process. Adding sodium chloride and hydrochloric acid for regeneration purposes also produces a concentrated salt or acid wastewater, the management of which adds costs to the desalination process.
A need therefore exists to address the scaling associated with multivalent ion pairs in membrane-based desalination processes and systems.
According to a first aspect, there is provided a process for desalinating saltwater. The input saltwater comprises multivalent ion pairs and the process comprises circulating the input saltwater through a common fluid circuit comprising a multivalent cation-extracting branch and a multivalent anion-extracting branch, wherein a portion of the cation-extracting branch and a portion of the anion-extracting branch are distinct from each other; removing multivalent cations from the input saltwater when the input saltwater is in the portion of the cation-extracting branch distinct from the anion-extracting branch, wherein the multivalent cations are removed using a multivalent cation-extracting stack comprising alternating cation exchange membranes and monovalent anion exchange membranes; and removing multivalent anions from the input saltwater when the input saltwater is in the portion of the anion-extracting branch distinct from the cation-extracting branch, wherein the multivalent anions are removed using a multivalent anion-extracting stack comprising alternating anion exchange membranes and monovalent cation exchange membranes.
The process may further comprise transferring the multivalent cations removed from the input saltwater to a multivalent cation fluid circuit distinct from the common fluid circuit; and transferring the multivalent anions removed from the input saltwater to a multivalent anion fluid circuit distinct from the common fluid circuit and the multivalent cation fluid circuit.
The process may further comprise adding monovalent ion species to the input saltwater upstream of the portions of the anion-extracting and cation-extracting branches where the multivalent anions and cations are removed, respectively.
The process may further comprise periodically reversing polarity of one or both of the multivalent anion-extracting stack and multivalent cation-extracting stack to perform descaling, wherein reversing the polarity of either of the stacks comprises reversing the polarity of an electric field applied across that stack and swapping positions of concentrate and product chambers of that stack.
Reversing the polarity of either of the stacks may further comprise flushing the concentrate chambers of that stack with product water that has exited the product chambers of that stack.
Removing the multivalent cations from the input saltwater may generate product water and multivalent cation-rich water and removing the multivalent anions from the input saltwater may generate product water and multivalent anion-rich water, and the process may further comprise using reverse osmosis to further desalinate the product water generated from removing the multivalent cations and multivalent anions.
The process may further comprise generating a precipitate comprising multivalent ion species and a monovalent salt-rich brine by mixing the multivalent cation-rich and multivalent anion-rich waters.
The process may further comprise polishing the monovalent salt-rich brine by precipitating multivalent cations therefrom.
The process may further comprise using an electrodialysis stack (“monovalent salt-concentrating stack”), which comprises alternating monovalent anion exchange membranes and monovalent cation exchange membranes, to concentrate the monovalent salt-rich brine.
The process may further comprise adding the monovalent salt-rich brine, after it has been concentrated by the monovalent salt-concentrating stack, to the input saltwater upstream of the portions of the anion-extracting and cation-extracting branches where the multivalent anions and multivalent cations are removed, respectively.
According to another aspect, there is provided a system for desalinating input saltwater, which comprises a multivalent cation-extracting electrodialysis stack (“multivalent cation-extracting stack”) and a multivalent anion-extracting electrodialysis stack (“multivalent anion-extracting stack”). The multivalent cation-extracting stack comprises alternating cation exchange membranes and monovalent anion exchange membranes; and alternating product chambers and concentrate chambers bounded by the cation exchange membranes and monovalent anion exchange membranes, wherein the multivalent cation-extracting stack removes salts comprising multivalent cations and monovalent anions from its product chambers to its concentrate chambers while desalinating when sufficient voltage is applied across it. The multivalent anion-extracting stack comprises alternating anion exchange membranes and monovalent cation exchange membranes; and alternating product chambers and concentrate chambers bounded by the anion exchange membranes and the monovalent cation exchange membranes, wherein the multivalent anion-extracting stack removes salts comprising monovalent cations and multivalent anions from its product chambers to its concentrate chambers while desalinating when sufficient voltage is applied across it. The system also comprises an input saltwater source fluidly coupled to inlets of the product chambers of the multivalent cation-extracting and anion-extracting stacks to feed input saltwater to the inlets.
The input saltwater source may comprise a water tank, and outlets of the product chambers of the multivalent cation-extracting and anion-extracting stacks may be fluidly coupled to the water tank to form a common fluid circuit comprising the water tank and the product chambers of the multivalent cation-extracting and anion-extracting stacks.
The system may further comprise a multivalent cation tank fluidly coupled to an inlet and outlet of the concentrate chambers of the multivalent cation-extracting stack to form a multivalent cation fluid circuit; and a multivalent anion tank fluidly coupled to an inlet and outlet of the concentrate chambers of the multivalent anion-extracting stack to form a multivalent anion fluid circuit.
The system may further comprise a monovalent ion species addition subsystem comprising a reserve of at least one of a monovalent salt and a monovalent acid, the monovalent ion species addition subsystem fluidly coupled to the product chambers of the multivalent cation-extracting and anion-extracting stacks to add one or both of the monovalent salt and monovalent acid to the input saltwater.
The system may further comprise a desalination subsystem fluidly coupled to the product chambers of the multivalent cation-extracting and anion-extracting stacks such that product water exiting the product chambers of the multivalent cation-extracting and anion-extracting stacks can be further desalinated. The desalination subsystem may comprise one of a reverse osmosis device, a forward osmosis device, a nanofiltration device, an electrodialysis device, a thermal desalination device, and a membrane distillation device.
The system may further comprise a multivalent ion pair salt precipitating subsystem (“salt precipitating subsystem”) fluidly coupled to the concentrate chambers of the multivalent cation-extracting and anion-extracting stacks such that multivalent ion pairs extracted by the multivalent cation-extracting and anion-extracting stacks can be precipitated and discharged from the system.
The salt precipitating subsystem may output a monovalent ion rich brine, and the system may further comprise a multivalent salt precipitation polishing subsystem (“polishing subsystem”) fluidly coupled to the salt precipitating subsystem to receive the brine and configured to remove multivalent cations therefrom.
The salt precipitating subsystem may output a monovalent ion rich brine, and the system may further comprise a monovalent salt-concentrating electrodialysis stack (“monovalent salt-concentrating stack”) fluidly coupled to the salt precipitating subsystem to receive the brine and configured to concentrate the brine.
The monovalent salt-concentrating stack may be fluidly coupled to the product chambers of the multivalent cation-extracting and anion-extracting stacks and configured to add the brine after it has been concentrated to the input saltwater such that monovalent ion concentration of the input saltwater while in the multivalent cation-extracting and anion-extracting stacks is increased.
The monovalent salt-concentrating stack may comprise alternating monovalent anion exchange membranes and monovalent cation exchange membranes.
According to another aspect, there is provided a process for desalinating saltwater. The input saltwater comprises multivalent ion pairs and the process comprises separating the input saltwater into two streams; transferring either multivalent cations or multivalent anions from one of the streams to the other of the streams to cause one of the streams to comprise multivalent anion-rich water and the other of the streams to comprise multivalent cation-rich water, wherein the multivalent anion-rich water has a higher concentration of multivalent anions and a lower concentration of multivalent cations than the multivalent cation-rich water, and wherein the transferring is performed using a multivalent cation-extracting stack comprising alternating cation exchange membranes and monovalent anion exchange membranes or a multivalent anion-extracting stack comprising alternating anion exchange membranes and monovalent cation exchange membranes; desalinating the multivalent anion-rich water to generate a concentrated multivalent anion solution and product water; and desalinating the multivalent cation-rich water, separately from the multivalent anion-rich water, to generate a concentrated multivalent cation solution and product water.
Desalinating the multivalent anion-rich water and desalinating the multivalent cation-rich water may be performed by one of reverse osmosis, forward osmosis, nanofiltration, electrodialysis, thermal desalination, and membrane distillation.
The process may further comprise adding monovalent ion species to the input saltwater prior to transferring either multivalent cations or multivalent anions from one of the streams to the other of the streams.
The process may further comprise periodically reversing polarity of the multivalent anion-extracting stack or multivalent cation-extracting stack to perform descaling, wherein reversing the polarity either of the stacks comprises reversing the polarity of an electric field applied across that stack and swapping positions of concentrate and product chambers of that stack.
Reversing the polarity of either of the stacks may further comprise flushing the concentrate chambers of that stack with product water that has exited the product chambers of that stack.
The process may further comprise generating a precipitate comprising multivalent ion species and a monovalent salt-rich brine by mixing the concentrated multivalent anion solution and the concentrated multivalent cation solution.
The process may further comprise polishing the monovalent salt-rich brine by precipitating multivalent cations therefrom.
The process may further comprise using an electrodialysis stack (“monovalent salt-concentrating stack”), which comprises alternating monovalent anion exchange membranes and monovalent cation exchange membranes, to concentrate the monovalent salt-rich brine.
The process may further comprise adding the monovalent salt-rich brine, after it has been concentrated by the monovalent salt-concentrating stack, to the input saltwater upstream of the portions of the anion-extracting and cation-extracting branches where the multivalent anions and multivalent cations are removed, respectively.
According to another aspect, there is provided a system for desalinating input saltwater. The system comprises a multivalent ion separator subsystem, comprising either (i) a multivalent cation-extracting electrodialysis stack (“multivalent cation-extracting stack”), comprising: alternating cation exchange membranes and monovalent anion exchange membranes; and alternating product chambers and concentrate chambers bounded by the cation exchange membranes and monovalent anion exchange membranes, wherein the multivalent cation-extracting stack removes salts comprising multivalent cations and monovalent anions from its product chambers to its concentrate chambers while desalinating when sufficient voltage is applied across it; or (ii) a multivalent anion-extracting electrodialysis stack (“multivalent anion-extracting stack”), comprising: alternating anion exchange membranes and monovalent cation exchange membranes; and alternating product chambers and concentrate chambers bounded by the anion exchange membranes and the monovalent cation exchange membranes, wherein the multivalent anion-extracting stack removes salts comprising multivalent anions and monovalent cations from its product chambers to its concentrate chambers while desalinating when sufficient voltage is applied across it. The system further comprises first and second desalinator subsystems fluidly coupled to the product chambers and concentrate chambers of the multivalent ion separator subsystem, respectively, wherein each of the desalinator subsystems outputs product water and a concentrated multivalent ion solution while desalinating.
Each of the desalinator subsystems may comprise one of a reverse osmosis device, a forward osmosis device, a nanofiltration device, an electrodialysis device, a thermal desalination device, and a membrane distillation device.
The system may further comprise a monovalent ion species addition subsystem comprising a reserve of at least one of a monovalent salt and a monovalent acid, the monovalent ion species addition subsystem fluidly coupled to the product chambers of the multivalent ion separator subsystem to add one or both of the monovalent salt and monovalent acid to the input saltwater.
The system may further comprise a multivalent ion pair salt precipitating subsystem (“salt precipitating subsystem”) fluidly coupled to the first and second desalinators to receive the concentrated multivalent ion solution that each of the desalinators outputs and configured to precipitate and discharge multivalent ion pairs from the system.
The salt precipitating subsystem may output a monovalent ion rich brine, and the system may further comprise a multivalent salt precipitation polishing subsystem (“polishing subsystem”) fluidly coupled to the salt precipitating subsystem to receive the brine and configured to remove multivalent cations therefrom.
The salt precipitating subsystem may output a monovalent ion rich brine, and the system may further comprise a monovalent salt-concentrating electrodialysis stack (“monovalent salt-concentrating stack”) fluidly coupled to the salt precipitating subsystem to receive the brine and configured to concentrate the brine.
The monovalent salt-concentrating stack may be fluidly coupled to the product chambers of the multivalent cation-extracting and anion-extracting stacks and configured to add the brine after it has been concentrated to the input saltwater such that monovalent ion concentration of the input saltwater while in the multivalent cation-extracting and anion-extracting stacks is increased.
The monovalent salt-concentrating stack may comprise alternating monovalent anion exchange membranes and monovalent cation exchange membranes.
According to another aspect, there is provided a process for desalinating input saltwater. The input saltwater comprises multivalent ion pairs and the process comprises desalinating the input saltwater using electrodialysis to produce product water and concentrated saltwater; and transferring either multivalent cations or multivalent anions from the concentrated saltwater to other water to generate multivalent anion-rich water and multivalent cation-rich water, wherein the multivalent anion-rich water has a higher concentration of multivalent anions and a lower concentration of multivalent cations than the multivalent cation-rich water, and wherein the transferring is performed using a multivalent cation-extracting stack comprising alternating cation exchange membranes and monovalent anion exchange membranes or a multivalent anion-extracting stack comprising alternating anion exchange membranes and monovalent cation exchange membranes.
The process may further comprise adding monovalent ion species to the input saltwater prior to desalinating the input saltwater using electrodialysis.
The process may further comprise periodically reversing polarity of the multivalent anion-extracting stack or multivalent cation-extracting stack to perform descaling, wherein reversing the polarity of either of the stacks comprises reversing the polarity of an electric field applied across that stack and swapping positions of concentrate and product chambers of that stack.
Reversing the polarity of either of the stacks may further comprise flushing the concentrate chambers of that stack with product water that has exited the product chambers of that stack.
The process may further comprise using one of reverse osmosis, forward osmosis, nanofiltration, electrodialysis, thermal desalination, and membrane distillation to further desalinate the product water.
The process may further comprise generating a precipitate comprising multivalent ion species and a monovalent salt-rich brine by mixing the multivalent cation-rich and multivalent anion-rich waters.
The process may further comprise polishing the monovalent salt-rich brine by precipitating multivalent cations therefrom.
The process may further comprise using an electrodialysis stack (“monovalent salt-concentrating stack”), whose ion exchange membranes comprise alternating monovalent anion exchange membranes and monovalent cation exchange membranes, to concentrate the monovalent salt-rich brine.
The process may further comprise adding the monovalent salt-rich brine, after it has been concentrated by the monovalent salt-concentrating stack, to fresh input saltwater prior to desalinating the fresh input saltwater using electrodialysis.
According to another aspect, there is provided a system for desalinating input saltwater. The input saltwater comprises multivalent ion pairs and the system comprises an electrodialysis subsystem; and a multivalent ion separator subsystem, comprising either (i) a multivalent cation-extracting electrodialysis stack (“multivalent cation-extracting stack”), comprising: alternating cation exchange membranes and monovalent anion exchange membranes; and alternating product chambers and concentrate chambers bounded by the cation exchange membranes and monovalent anion exchange membranes, wherein the multivalent cation-extracting stack removes salts comprising multivalent cations and monovalent anions from its product chambers to its concentrate chambers while desalinating when sufficient voltage is applied across it, and wherein its product chambers are fluidly coupled to the electrodialysis subsystem to receive concentrated saltwater discharged from the electrodialysis subsystem; or (ii) a multivalent anion-extracting electrodialysis stack (“multivalent anion-extracting stack”), comprising: alternating anion exchange membranes and monovalent cation exchange membranes; and alternating product chambers and concentrate chambers bounded by the anion exchange membranes and the monovalent cation exchange membranes, wherein the multivalent anion-extracting stack removes salts comprising multivalent anions and monovalent cations from its product chambers to its concentrate chambers while desalinating when sufficient voltage is applied across it, and wherein its product chambers are fluidly coupled to the electrodialysis subsystem to receive concentrated saltwater discharged from the electrodialysis subsystem.
The input saltwater source may comprise a water tank, and outlets of the product chambers of the multivalent ion separator subsystem may be fluidly coupled to the water tank to form a common fluid circuit comprising the water tank, the concentrate chambers of the electrodialysis stack, and the product chambers of the multivalent ion separator subsystem.
The system may further comprise a multivalent ion tank fluidly coupled to an inlet and outlet of the concentrate chambers of the multivalent ion separator subsystem to form a multivalent ion fluid circuit.
The system may further comprise a monovalent ion species addition subsystem comprising a reserve of at least one of a monovalent salt and a monovalent acid, the monovalent ion species addition subsystem fluidly coupled to the product chambers of the electrodialysis stack to add one or both of the monovalent salt and monovalent acid to the input saltwater.
The system may further comprise a desalination subsystem fluidly coupled to the product chambers of the electrodialysis stack such that product water exiting the product chambers of the electrodialysis stack can be further desalinated, wherein the desalination subsystem comprises one of a reverse osmosis device, a forward osmosis device, a nanofiltration device, an electrodialysis device, a thermal desalination device, and a membrane distillation device.
The system may further comprise a multivalent ion pair salt precipitating subsystem (“salt precipitating subsystem”) fluidly coupled to the concentrate and product chambers of the multivalent ion separator subsystem such that multivalent ions extracted by the multivalent ion separator subsystem can be precipitated and discharged from the system.
The salt precipitating subsystem may output a monovalent ion rich brine, and the system may further comprise a multivalent salt precipitation polishing subsystem (“polishing subsystem”) fluidly coupled to the salt precipitating subsystem to receive the brine and configured to remove multivalent cations therefrom.
The salt precipitating subsystem may output a monovalent ion rich brine, and the system may further comprise a monovalent salt-concentrating electrodialysis stack (“monovalent salt-concentrating stack”) fluidly coupled to the salt precipitating subsystem to receive the brine and configured to concentrate the brine.
The monovalent salt-concentrating stack may be fluidly coupled to the product chambers of the electrodialysis stack and configured to add the brine after it has been concentrated to the input saltwater such that monovalent ion concentration of the input saltwater while in the electrodialysis stack is increased.
The monovalent salt-concentrating stack may comprise alternating monovalent anion exchange membranes and monovalent cation exchange membranes.
This summary does not necessarily describe the entire scope of all aspects. Other aspects, features and advantages will be apparent to those of ordinary skill in the art upon review of the following description of specific embodiments.
In the accompanying drawings, which illustrate one or more example embodiments:
Directional terms such as “top,” “bottom,” “upwards,” “downwards,” “vertically,” and “laterally” are used in the following description for the purpose of providing relative reference only, and are not intended to suggest any limitations on how any article is to be positioned during use, or to be mounted in an assembly or relative to an environment. Additionally, the term “couple” and variants of it such as “coupled,” “couples,” and “coupling” as used in this description are intended to include indirect and direct connections unless otherwise indicated. For example, if a first device is coupled to a second device, that coupling may be through a direct connection or through an indirect connection via other devices and connections. Similarly, if the first device is fluidly coupled to the second device, fluid transfer may be through a direct connection or through an indirect connection via other devices and connections.
As used in this disclosure:
Embodiments described herein are directed to a desalination system and process to desalinate saltwater such as industrial saltwater and inland brackish water. The saltwater to be desalinated is referred to as “input saltwater”, which is typically rich in sparingly soluble multivalent ion pairs such as CaSO4, Ca3(PO4)2 and CaCO3, and which may scale desalination equipment. The input saltwater may be poor in monovalent ion species. A monovalent ion species addition subsystem may optionally add one or more monovalent salts, such as NaCl, and one or more monovalent acids, such as HCl, to the input saltwater. As discussed in further detail below, the level of monovalent salt or monovalent acid in the input saltwater should be sufficiently high to permit an ionic current to be conducted, which allows the multivalent ion separator to split sparingly soluble multivalent ion pairs into highly soluble salts comprising i) multivalent cations and monovalent anions and ii) monovalent cations and multivalent anions. A monovalent ion species recovery subsystem may also optionally comprise part of the desalination system in order to recover monovalent ions.
The input saltwater is supplied to a main tank 106 that comprises part of the MVS-PDS 102 via an input conduit 104. The main tank 106 is fluidly coupled to the multivalent cation-extracting stack 172 and to the multivalent anion-extracting stack 174 via a pair of feed water conduits 138,127, and feed water for desalination is pumped to the stacks 172,174 via these conduits 138,127. The input saltwater may be poor in monovalent ion species. If present, the monovalent ion species addition subsystem 110 may add one or more monovalent salts, such as sodium chloride, and one or more monovalent acids, such as hydrochloric acid, to the input saltwater via a monovalent ion addition conduit 112. The quantity of monovalent salt or monovalent acid added is selected to permit ionic current to flow through the ion exchange membranes of the stacks 172,174, as described in more detail below. The MVS-PDS 102 splits salts comprising multivalent cations and multivalent anions and recombines the resulting multivalent ions with monovalent counter-ions to produce salts that result in much less or no scaling.
The multivalent cation-extracting stack 172 removes salts comprising multivalent cations and monovalent anions from the feed water and outputs a multivalent cation-rich water along a first output conduit 140, which is fluidly coupled to a multivalent cation tank 108 via a conduit 144 and a valve 142. The multivalent anion-extracting stack 174 analogously removes salts comprising multivalent anions and monovalent cations from the feed water and outputs a multivalent anion-rich water along a first output conduit 126, which is fluidly coupled to a multivalent anion tank 107 via a conduit 130 and a valve 128. The multivalent cation-poor water, which is relatively rich in multivalent anions, output from the multivalent cation-extracting stack 172 and the multivalent anion-poor water, which is relatively rich in multivalent cations, output from the multivalent anion-extracting stack 174 are recirculated through a common output conduit 150 back to the main tank 106 and back to the stacks 172,174 as feed water until the concentration of multivalent cations and multivalent anions in the tank 106 are at a desired concentration. The MVS-PDS 102 may further comprise a supplemental desalinator device such as a desalination subsystem 164 to polish or to more effectively desalinate the water from the tank 106 after the stacks 172,174 have removed multivalent ion pairs such that the concentration of these pairs is low enough that they do not pose an unacceptable scaling danger to the desalination subsystem 164 due to their low solubility limits. That is, the stacks 172,174 may be operated to reduce the concentration of the scaling multivalent ion pairs to below the solubility limit of the scaling salts comprising those pairs. In order to increase recovery, the multivalent anion salts in the multivalent anion tank 107 and the complementary multivalent cation salts in the multivalent cation tank 108 may be both maintained well below their solubility limits at the MVS-PSD's 102 operating temperature, and then optionally supplied to the salt precipitating subsystem 109, producing precipitates of non-soluble species, which may be solids such as CaSO4. Those precipitates may be discharged from the MVS-PDS 102 via an output conduit 160. Alternatively, the multivalent anion salts in the multivalent anion tank 107 and the complementary multivalent cation salts in the multivalent cation tank 108 may be recovered for other industrial uses or be discharged directly from the MVS-PDS 102.
The reaction in the salt precipitating subsystem 109 also produces a brine that is output along a conduit 152. In embodiments in which the polishing subsystem 111 is present, the polishing subsystem 111 is fluidly coupled to the salt precipitating subsystem 109 along the conduit 152 and provides additional polishing to remove or recover multivalent cations that remain in the brine. One or more precipitation agents, such as sodium hydroxide, sodium carbonate, calcium hydroxide and their combinations, may be added through an input conduit 156 and the precipitate rich product may be removed from the polishing subsystem 111 via an output conduit 158.
The monovalent ion species entering the multivalent cation-extracting and anion-extracting stacks 172,174 and the salt precipitating subsystem 109 may optionally be recirculated through a conduit 159 to the main tank 106 when the input saltwater is poor in monovalent ion species, or be removed from the MVS-PDS 102 through the output conduit 160 when the input saltwater is rich in monovalent ion species. When the monovalent salt-rich brine is recirculated to the main tank 106, it may be recirculated via the monovalent salt-concentrating stack 165, which further concentrates that brine and which is described in more detail in
After having passed through the stacks 172,174, the product water in the main tank 106 may be discharged from the MVS-PDS 102 through conduit 168 or may be further polished or desalinated before discharge by the desalination subsystem 164. The desalination subsystem 164 produces desalinated permeate that is discharged from MVS-PDS 102 through a discharge conduit 168. The concentrated brine rejected through the desalination subsystem 164 is returned to the main tank 106 and mixed there with the input saltwater for further treatment in the MVS-PDS 102. While in one example embodiment the desalination subsystem 164 is an RO subsystem, in alternative embodiments the desalination subsystem 164 may be any of an electrodialysis desalinator device, a forward osmosis device, a nanofiltration desalinator device, a membrane distillation desalinator device, and a thermal evaporation desalinator device, or any suitable combination of two or more of the foregoing desalinator devices.
The multivalent cation-extracting and anion-extracting stacks 172,174 in
On each end of the multivalent cation-extracting stack 172 are electrolyte chambers 204,205: in the forward polarity mode, a first electrolyte chamber 204 is on the left-hand side of
Adjacent to each of the electrolyte chambers 204,205, and separated from them by a cation exchange membrane 209, are first and second rinse solution chambers 214,215. While the stack 172 of
A direct current power supply 260 applies an electric potential (voltage) across the electrodes 206,207 at the ends of the multivalent cation-extracting stack 172, thereby causing an electric current 261 to flow between the electrodes 206,207. When operated in forward polarity, the electrode 207 on the right-hand side of
The multivalent cation-rich water in the C-chambers 240 is then routed as output concentrate on the first output conduit 140 and back to the multivalent cation tank 108 and the multivalent cation-poor water of the P-chambers 230 is routed as product water on the common output conduit 150 and back to the main tank 106, as described in respect of
The routing of the contents of the chambers 230,240 may be controlled via suitable valve, conduit, and pump subsystems. For the sake of clarity, these are not shown in
Turning now to
The multivalent cation-rich water in the C-chambers 240 is then routed as output concentrate on the first output conduit 140 and back to the multivalent cation tank 108 and the multivalent cation-poor water of the P-chambers 230 is routed as product water on the common output conduit 150 and back to the main tank 106. The water in the main tank 106, including water which has already passed through one or both of the stacks 172,174 one or more times, is recirculated back to the multivalent cation-extracting stack 172 until the multivalent cation concentration of that water is reduced to the desired limit. The multivalent cation-poor water in the P-chambers 230 is relatively rich in multivalent anions.
As scaling constituents are present in the input saltwater, the ion exchange membranes 208,209 in the multivalent cation-extracting stack 172 may accumulate scalants on their surfaces, which would prejudice the system's 102 desalination efficiency. Scale built up on the ion exchange membranes 208,209 is evidenced during operation by an increase in resistance to the electric current 261. Once the electrical resistance has reached a level indicative of significant scaling being present on the ion exchange membranes 208,209, the stack polarity is switched; for example, if the multivalent cation-extracting stack 172 accumulates scaling while operating in forward polarity as shown in
The feed water from the main tank 106 in
In the multivalent anion-extracting stack 174 shown in
When operating in forward polarity as shown in
The multivalent anion-rich water in the C-chambers 430 is routed as output concentrate to the multivalent anion tank 107 via the first output conduit 126. The multivalent anion-poor water in the P-chambers 440 is routed as output product water to the main tank 106 via the common output conduit 150. The output product water is recirculated to the stack 174 until the concentration of multivalent anions of the product water in the main tank 106 is reduced to the desired limit. Multivalent anion-poor product water from the multivalent anion-extracting stack 174 is relatively rich in multivalent cations.
The routing of the contents of the chambers 430,440 may be controlled via suitable valve, conduit, and pump subsystems. For the sake of clarity, these are not shown in
As may be seen from the above, the electrodialysis process in the multivalent cation-extracting stack 172 and the electrodialysis process in multivalent anion-extracting stack 174 are mutually complementary in that they separately extract the multivalent cations and multivalent anions, respectively.
Referring to
The process of
When the process of
As shown in
The process may further comprise concentrating [748] monovalent ions (in the monovalent ion rich brine) in the monovalent salt-concentrating stack 165, as described above in respect of
The concentrated monovalent ion rich brine may be output on the conduit 159 to the main tank 106. The process may accordingly further comprise adding [749] the concentrated monovalent ion rich brine to the input saltwater (such as, for example, at the tank 106) for recirculating as per the foregoing process.
As part of this system and process using the MVS-PDS 102, the multivalent cation-extracting stack 172 outputs multivalent cation-rich water to the first output conduit 140 and multivalent cation-poor water to the common output conduit 150. The multivalent anion-extracting stack 174, in turn, outputs multivalent anion-rich water to the first output conduit 126 and multivalent anion-poor water on the common output conduit 150. The multivalent cation-poor water is relatively rich in multivalent anions and the multivalent anion-poor water is relatively rich in multivalent cations. The multivalent cation-poor water in the common output conduit 150 is circulated via the main tank 106 to both the multivalent cation-extracting and anion-extracting stacks 172,174, re-entering them via the feed water conduits 138,127. The multivalent cation-poor water that the multivalent cation-extracting stack 172 outputs thereby has the multivalent anions removed from it by the multivalent anion-extracting stack 174, and the multivalent anion-poor water that the multivalent anion-extracting stack 174 outputs thereby has the multivalent cations removed from it by the multivalent cation-extracting stack 172. This pattern of flow comprises part of the common fluid circuit, which, as water recirculates in it, continues to remove both kinds of multivalent ions. The same is not true for the multivalent cation-rich water output from the multivalent cation-extracting stack 172 and the multivalent anion-rich water output from the multivalent anion-extracting stack 174. These remain in the multivalent cation-rich fluid circuit and the multivalent anion-rich fluid circuit, respectively, which are distinct from each other and which allow the two multivalent ion concentrations to build up separately as circulation continues.
The multivalent cation-extracting and anion-extracting stacks 172,174 preferentially remove multivalent ion species as long as they are present in significant concentrations. However, when those concentrations are reduced, they will also remove monovalent ion species from the common fluid circuit. Therefore, the desalination subsystem 164, while optional for removing monovalent ion species, may be used to improve the efficiency of the MVS-PDS 102 in industrial settings.
In the MVS-SDS 902, the input saltwater is supplied along the input conduit 104 and separator input conduit 913, which feeds the MVS subsystem 920. As shown in
When the MVS subsystem 920 comprises the multivalent cation-extracting stack 172, it outputs a multivalent cation-rich water on a first output conduit 921 to the first desalinator subsystem 930 and a multivalent anion-rich water (which is poor in multivalent cations) on a second output conduit 922 to the second desalinator subsystem 940. Analogously, when the MVS subsystem 920 comprises the multivalent anion-extracting stack 174, it outputs a multivalent anion-rich water on the first output conduit 921 to the first desalinator subsystem 930 and a multivalent cation-rich water (which is poor in multivalent anions) on the second output conduit 922 to the second desalinator subsystem 940. The first and second desalinator subsystems 930,940 may comprise, for example, any one or more of electrodialysis desalinator devices, reverse osmosis desalinator devices, nanofiltration desalinator devices, membrane distillation desalinator devices, and thermal evaporation desalinator devices.
The product water produced by the desalinator subsystems 930,940 may be discharged from the MVS-SDS 902 through output conduits 931,941. Alternatively, the product water from the first desalinator subsystem 930 and second desalinator subsystem 940 may be further desalinated by optional RO subsystems (not shown in
The reaction in the salt precipitating subsystem 109 also produces a brine that is made available via one of the conduits 152. The optional polishing subsystem 111 provides a polishing process to remove or recover the multivalent cations that remain in the brine discharged from the salt precipitating subsystem 109. One or more precipitation agents, such as sodium hydroxide, sodium carbonate, calcium hydroxide and their combinations may be added through the input conduit 156 and the precipitate rich product may be removed via the output conduit 158. The monovalent ion species entering the MVS-SDS 902 remain in the brine stream that the salt precipitating subsystem 109 outputs. This monovalent salt-rich brine may optionally be recirculated, via a conduit 972, as the input saltwater when the input saltwater is poor in monovalent ion species, or be removed from the MVS-SDS 902 through the output conduit 160 when the input saltwater is already rich in monovalent ion species. When the monovalent salt-rich brine is recirculated to the input saltwater, it may be further concentrated using the monovalent salt-concentrating stack 165.
Referring now to the flowchart of
The monovalent ion rich brine that the MVS-SDS 902 produces [1040] may be processed as described in detail in respect of
The process of
In another embodiment, illustrated in
Input saltwater to be desalinated is supplied to the electrodialysis stack 1120 along input saltwater conduits 1112,1113. The monovalent ion species addition subsystem 110 may add one or more monovalent salts and monovalent acids to the input saltwater via the monovalent ion addition conduit 112. The electrodialysis stack 1120 removes all the ion species including monovalent and multivalent ions from the input saltwater and outputs concentrated saltwater on a concentrate output conduit 1125 to the MVS subsystem 920 and outputs product water on an output conduit 1121. The product water may be discharged from the EDR-DS-MVS 1102 through the discharge conduit 168 via another conduit 1121, or may be further desalinated before discharge by the desalination subsystem 164, which produces desalinated permeate that is discharged through the discharge conduit 168. The concentrated brine output by the desalination subsystem 164 is returned via a conduit 1172 to a storage tank 1123 and mixed there with saltwater for further treatment in the EDR-DS-MVS 1102.
The MVS subsystem 920 receives concentrated saltwater from the electrodialysis subsystem 1120 via the concentrate output conduit 1125, and outputs multivalent cation-rich water (if the MVS subsystem 920 comprises the multivalent cation-extracting stack 172) or multivalent anion-rich water (if the MVS subsystem 920 comprises the multivalent anion-extracting stack 174) via a multivalent ion output conduit 1131 to the multivalent ion tank 1132. From the multivalent ion tank 1132, the multivalent ion-rich saltwater may be recirculated via a return conduit 1133 to the MVS subsystem 920, or supplied to the salt precipitating subsystem 109 via a multivalent ion concentrate line 1134. The MVS subsystem 920 also outputs multivalent anion-rich water on a conduit 1122 if the MVS subsystem 920 is the multivalent cation-extracting stack 172 (as the multivalent cation-poor water the stack 172 outputs on the conduit 1122 is relatively rich in multivalent anions) or multivalent cation-rich water on the conduit 1122 if the MVS subsystem 920 is the multivalent anion-extracting stack 174 (as the multivalent anion-poor water the stack 172 outputs on the conduit 1122 is relatively rich in multivalent cations). This water may be returned to the electrodialysis subsystem 1120 and the multivalent anions or multivalent cations in that water may be concentrated there and stored in the storage tank 1123. The EDR-DS-MVS 1102 accordingly produces water rich in one multivalent ion in the storage tank 1123, and water rich in an oppositely charged multivalent ion in the multivalent ion tank 1132.
Multivalent ion-rich feeds from the tanks 1123,1132 may be supplied to the salt precipitating subsystem 109 to generate solid precipitates of multivalent ion pairs which may be solids such as CaSO4. These precipitates are discharged via the output conduit 160. Alternatively, the multivalent ion rich feeds from the tanks 1123,1132 may be recovered for other industrial uses or be discharged directly from the EDR-DS-MVS 1102.
The reaction in the salt precipitating subsystem 109 also produces a brine that is made available via a conduit 152. The optional polishing subsystem 111 performs a polishing process to remove or recover multivalent ions that remain in the brine. One or more precipitation agents, such as sodium hydroxide, sodium carbonate, calcium hydroxide and their combinations may be added through the input conduit 156 and the precipitate rich product may be removed via the output conduit 158. The monovalent ion species entering the EDR-DS-MVS 1102 remain in the brine in the conduit 152 from the salt precipitating subsystem 109. This monovalent ion-rich brine may optionally be recirculated through a conduit 1162 and mixed with the input saltwater when the input saltwater is poor in monovalent ion species, or be removed from the EDR-DS-MVS 1102 through the output conduit 158 when the input saltwater is rich in monovalent ion species. When the monovalent ion-rich brine is mixed with the input saltwater, it may be further concentrated using the monovalent salt-concentrating stack 165, which is described in detail in
The electrodialysis subsystem 1120 may be a general electrodialysis stack 1202 as shown in
The stack 1202 in
Referring now to
The monovalent ion rich brine produced by the EDR-DS-MVS 1102 may be processed [1450] as described in detail in respect of
The process of
It is contemplated that any part of any aspect or embodiment discussed in this specification can be implemented or combined with any part of any other aspect or embodiment discussed in this specification.
While particular embodiments have been described in the foregoing, it is to be understood that other embodiments are possible and are intended to be included herein. It is clear to any person skilled in the art that modification of and adjustments to the foregoing embodiments, not shown, are possible.
Pursuant to 35 U.S.C. §119(e), this application claims the benefit of provisional U.S. Patent Application No. 61/774,530, filed Mar. 7, 2013 and entitled “Multivalent Ion Separating Desalination System,” provisional U.S. Patent Application No. 61/814,317, filed Apr. 21, 2013 and entitled “Hybrid Electrodialysis Desalination System,” and provisional U.S. Patent Application No. 61/898,278, filed Oct. 31, 2013 and entitled “Multivalent Ion Separating Desalination System,” the entireties of all of which are hereby incorporated by reference herein.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2014/050184 | 3/6/2014 | WO | 00 |
Number | Date | Country | |
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61898278 | Oct 2013 | US | |
61814317 | Apr 2013 | US | |
61774530 | Mar 2013 | US |