Information
-
Patent Grant
-
6301843
-
Patent Number
6,301,843
-
Date Filed
Tuesday, April 4, 200024 years ago
-
Date Issued
Tuesday, October 16, 200123 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Friedman; Carl D.
- Varner; Steve
Agents
- Lerner, David, Littenberg, Krumholz & Mentlik, LLP
-
CPC
-
US Classifications
Field of Search
US
- 052 456
- 052 665
- 403 326
- 403 329
- 403 294
- 403 282
- 403 317
- 403 292
-
International Classifications
-
Abstract
A muntin connector includes male and female connecting members each having a length, a thickness, and a width greater than the thickness. The connecting members are configured to be assembled together in a direction transverse to the length and width directions so that the connecting members cannot be disassembled by pulling apart in the length direction.
Description
FIELD OF THE INVENTION
The present invention relates generally to muntin bar assemblies and, more particularly, to a connector for making an orthogonal joint between two muntin bars.
BACKGROUND OF THE INVENTION
Older colonial style homes frequently had windows which consisted of an assembly of smaller glass panes separated from one another by horizontal and vertical wooden strips or muntin bars. Modern construction has emulated the decorative appearance of these muntin bars by assembling a false muntin bar assembly adjacent a single pane of glass or between the glass panes in an insulating glass unit to give the appearance that the glass is formed from a number of smaller window panes separated from one another. These false muntin bar assemblies typically consist of a series of flattened tubular components, ordinarily formed from metal or plastic, joined together in horizontal and vertical directions to form a latticework. Retaining clips may be used to secure the free ends of the muntin bar assembly to the window frame. The retaining clips generally include a first portion which fits snugly within the hollow end of the muntin bar, and a second portion which connects to the window frame or to the spacer frame sandwiched between the glass panels of an insulating glass unit.
When a muntin bar extending in a vertical orientation intersects a muntin bar extending in a horizontal orientation, a connector may be used to hold the two muntin bars in assembled relationship. In a typical arrangement, the muntin bars in one series, for example the vertical series of muntin bars, extend continuously between opposite sides of a window frame, with each such muntin bar including apertures extending transversely therethrough at the positions where they are to intersect with horizontal muntin bars. The horizontal muntin bars may be formed in segments sized to fit between the window frame and the nearest vertical muntin bar, or between two consecutive vertical muntin bars. The horizontal muntin bar segments may be assembled to the vertical muntin bars by a muntin connector, such as the conventional prior art connector
10
shown in FIG.
1
. Muntin connector
10
includes a male connecting portion
12
and a female connecting portion
14
. Male connecting portion
10
includes an elongated spine
16
having a pair of fingers
18
and
20
formed at end
22
thereof. A slot
24
formed between fingers
18
and
20
enables the fingers to deflect toward one another during the connection of male connecting member
12
to female connecting member
14
. A pair of lugs
26
and
28
, formed on the ends of fingers
18
and
20
, respectively, define laterally projecting latch surfaces
30
and
32
which, as described below, engage mating surfaces on female connecting member
14
to hold the connecting members in assembled relationship. At its opposite end
34
, spine
16
includes a plurality of fins
36
projecting laterally from opposite sides thereof. Fins
36
are angled toward end
22
of connecting member
12
so as to resist the removal of the connecting member once it has been inserted into a muntin bar segment. Connecting member
12
also includes a pair of arms
38
and
40
which project laterally from spine
16
so as to define a pair of coplanar stop surfaces
42
and
44
at a predetermined distance from the end
22
of the connecting member.
The female connecting member
14
may include a central body
46
having an opening
48
formed at end
50
thereof. Opening
48
is sized and shaped so that fingers
18
and
20
deflect toward one another upon insertion of end
22
of connecting member
12
into opening
48
. Apertures
52
and
54
formed through body
46
intersect opening
48
and define ledges
56
and
58
for mating with the latch surfaces
30
and
32
formed on the free ends of fingers
18
and
20
. Female connecting member
14
also includes a plurality of fins
60
projecting laterally from opposite sides of body
46
. As with fins
36
on connecting member
12
, fins
60
are angled toward end
50
of connecting member
14
so as to resist the removal of the connecting member after it has been inserted into a muntin bar segment. A pair of arms
62
and
64
project laterally from body
46
and define a pair of coplanar stop surfaces
66
and
68
coextensive with end
50
of connecting member
14
.
Muntin connector
10
may be used as follows to connect two horizontal muntin bar segments to a vertical muntin bar. Firstly, connecting member
12
is inserted through a transverse aperture in the vertical muntin bar until stop surfaces
42
and
44
contact one longitudinal edge of the muntin bar with fingers
18
and
20
protruding from the opposite longitudinal edge. Connecting member
14
may then be assembled over fingers
18
and
20
of connecting member
12
until latch surfaces
30
and
32
on the fingers engage ledges
56
and
58
in opening
48
, locking the two connecting members together. At this point, the stop surfaces
66
and
68
on connecting member
14
will contact or be in very close proximity to the longitudinal edge of the vertical muntin bar opposite connecting member
12
so that the vertical muntin bar is sandwiched between the connecting members. The horizontal muntin bar segments are then assembled over the exposed portions of connecting members
12
and
14
and pushed toward and against the vertical muntin bar to form a gapless connection. In this regard, the width and thickness of connecting members
12
and
14
are dimensioned to create a snug friction fit engagement within the horizontal muntin bar segments, thereby providing a secure assembly of the horizontal muntin bar segments to the vertical muntin bar.
Although muntin bar connector
10
provides a neat and secure connection between vertical and horizontal muntin bars, it creates difficulties should the muntin bars need to be disassembled from one another, as may be the case where a muntin bar is defective or becomes damaged during window assembly. Thus, for example, to remove a horizontal muntin bar segment, a pulling force is exerted on the muntin bar segment in an effort to slide it off the connecting member on which it is assembled. However, because the frictional force between the muntin bar segment and the underlying connecting member is frequently greater than the force holding connecting members
12
and
14
together, attempts to remove a horizontal muntin bar segment from the underlying connecting member often result in the disassembly of the muntin connector. When that occurs, the end
22
of connecting member
12
protrudes from the end of the muntin bar segment and can be easily grasped to remove the connecting member from the muntin bar segment. Although this is not a difficult procedure, it adds to the overall time required to complete a muntin bar assembly. Connecting member
14
, on the other hand, will lie entirely within the muntin bar segment, and as a result requires special tools for removal. This is a time-consuming process, increasing the cost of manufacture. To maintain manufacturing speed, connecting member
14
may simply be discarded along with the its associated muntin bar segment, again at an increase in manufacturing costs.
There therefore exists a need for a muntin connector having components which are easily assembled to one another, but which allow muntin bar segments to be removed therefrom without the components becoming disassembled.
SUMMARY OF THE INVENTION
The present invention addresses these needs.
One aspect of the present invention provides a connector for joining a pair of muntin bars having hollow ends in transverse relationship to a third muntin bar. In one embodiment, the connector includes a first connecting member having a body, a connecting portion extending in an elongation direction from the body to one end, and a holding portion extending from the body to another end in a direction opposite the elongation direction. The connecting portion has an engagement surface intermediate the body and the one end, the engagement surface being oriented in a direction transverse to the elongation direction and being nondeformable relative to the connecting portion in the direction transverse to the elongation direction. The holding portion has a cross-section which is sized to fit snugly in an end of one of the pair of muntin bars.
The connector further includes a second connecting member having a mating end and a second end. The second connecting member includes a stop surface oriented in a direction transverse to the elongation direction, and is nondeformable in the direction transverse to the elongation direction. The cross-section of the second connecting member is such as to fit snugly in an end of another one of the pair of muntin bars. The first and second connecting members are adapted to be joined together with the stop surface intermediate the body and the engagement surface on the first connecting member so that, when joined, the connecting members can not be disassembled by pulling the connecting members away from one another in the elongation direction. The engagement surface may be positioned at a predetermined distance from the body and the stop surface may be positioned at the same distance from the mating end of the second connecting member.
In another embodiment in accordance with this aspect of the present invention, the connector consists of a first connecting member including a first portion having a width and a thickness, the width being greater than the thickness, and a connecting portion extending from the first portion in a length direction. The connector also includes a second connecting member having a width and a thickness, the width being greater than the thickness, and a receiving portion. The first and second connecting members are adapted to be assembled in the direction transverse to the width and length directions to engage the connecting portion with the receiving portion in assembled relationship.
In either embodiment, the connector may further include a pair of fins projecting outwardly from the holding portion and/or the second connecting member in directions transverse to the elongation direction. The fins may include a first series of fins projecting outwardly from one side of the holding portion and/or the second connecting member in a first direction transverse to the elongation direction, and a second series of fins projecting outwardly from the other side of the holding portion and/or the second connecting member in a second direction transverse to the elongation direction.
In preferred embodiments, the connecting portion may include a finger projecting in the elongation direction from the first end of the body, and the second connecting member may include a receiving channel extending in the elongation direction and having a width sized to receive the finger in the assembled position. The finger may include a first segment having a selected width in a direction perpendicular to the elongation direction and a second segment between the body and the first segment having a width which is narrower. Further, the receiving channel may include a pair of opposed retaining members resiliently displaceable in opposite directions for inserting the finger in the channel in the assembled position.
Another aspect of the present invention provides a muntin bar assembly. The muntin bar assembly consists of a plurality of muntin bars arranged in a plane and having a length extending in an orientation direction in the plane. Each of the muntin bars has first and second longitudinal edges and a series of slots extending between the longitudinal edges at spaced positions along the length. The assembly further includes a connector assembled in each of the slots, each connector including first and second connecting members. In one embodiment hereof, the first connecting member has a holding portion projecting from the first longitudinal edge of one of the muntin bars and a connecting portion extending in an elongation direction from the holding portion through the slot. The connecting portion includes an engagement surface spaced from the second longitudinal edge of the muntin bar and oriented in a direction transverse to the elongation direction, the engagement surface being nondeformable relative to the connecting portion in the direction transverse to the elongation direction. The second connecting member is assembled to the connecting portion and has a stop surface positioned between the engagement surface and the second longitudinal edge of the muntin bar. The stop surface is oriented in a direction transverse to the elongation direction and is nondeformable in the direction transverse to the elongation direction so that the connecting members cannot be disassembled by pulling the connecting members away from one another in the elongation direction. A plurality of muntin bar segments are assembled to the connectors, at least some of the muntin bar segments having one end connected to a holding portion extending from one muntin bar and another end connected to a second connecting member extending from an adjacent muntin bar to connect the muntin bars together.
In another muntin bar assembly in accordance with this aspect of the present invention, the connector assembled in each of the slots includes first and second connecting members, the first connecting member having a first portion with a width which is greater than its thickness. The second connecting member has a receiving portion and a width which is greater than its thickness. The first and second connecting members are assembled in a direction transverse to the width and length directions to engage the connecting portion with the receiving portion.
In preferred embodiments, the first connecting members may have a thickness which is greater than the thickness of the slots in the muntin bars. Similarly, the second connecting members may have a thickness which is greater than the thickness of the slots in the muntin bars.
BRIEF DESCRIPTION OF THE DRAWINGS
A more complete appreciation of the subject matter of the present invention and the various advantages thereof can be realized by reference to the following detailed description in which reference is made to the accompanying drawings in which:
FIG. 1
is a top plan view of a prior art muntin connector;
FIG. 2
is a perspective view of an insulating glass unit, partially broken away to show the muntin bar assembly incorporating the muntin connector of the present invention;
FIG. 3
is a perspective exploded view of the muntin connector of the present invention;
FIG. 4
is a side elevational view of the male portion of the muntin connector of
FIG. 3
;
FIG. 5
is an end elevational view of the male portion of the muntin connector of
FIG. 3
;
FIG. 6
is a top plan view of the female portion of the muntin connector of
FIG. 3
;
FIG. 7
is an end elevational view of the female portion of the muntin connector of
FIG. 3
;
FIG. 8
is a perspective view of the muntin connector of
FIG. 3
in assembled relationship; and
FIG. 9
is a partially exploded perspective view of a muntin joint in accordance with the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring to
FIG. 2
, there is illustrated an insulating glass unit
100
having a muntin bar assembly
102
constructed in accordance with the present invention. Unit
100
has a conventional structure including a spacer frame assembly
104
sandwiched between glass panes
106
. A muntin bar assembly
102
is positioned between glass panes
106
, with its ends assembled to spacer frame assembly
104
using conventional muntin clips (not shown). As illustrated, unit
100
is in condition for final assembly into a window or door frame (not shown) for ultimate installation in a building.
Muntin bar assembly
102
includes a first plurality of muntin bars
110
which extend continuously in a vertical direction between the top spacer frame member
112
and the bottom spacer frame member
114
. A second plurality of muntin bars
116
extend in a horizontal direction between one side spacer frame member
118
and the other side spacer frame member
120
. Horizontal muntin bars
116
are not continuous, but rather each consists of a series of muntin bar segments
122
and
126
assembled between the side spacer frame members and the nearest vertical muntin bar
110
, and muntin bar segments
124
assembled between consecutive or adjacent vertical muntin bars
110
. Where they intersect with vertical muntin bars
110
, muntin bar segments
122
,
124
and
126
may be connected thereto by muntin connectors
140
constructed in accordance with the present invention. Muntin bars
110
and muntin bar segments
122
,
124
and
126
preferably have a hollow tubular construction, although the present invention could be used in connection with solid muntin bars
110
and muntin bar segments
122
,
124
and
126
having hollow ends. It will be appreciated, of course, that rather than the arrangement of muntin bars and muntin bar segments described above, continuous muntin bars
110
may extend in a horizontal direction between opposed spacer frame members
118
and
120
, with muntin bar segments
122
,
124
and
126
assembled in a vertical direction between muntin bars
110
and opposed spacer frame members
112
and
114
. It also will be appreciated that where a muntin bar assembly is used in connection with a conventional window having a single pane of glass assembled in a window frame, with no spacer frame assembly, the muntin bar assembly may be mounted directly to the window frame.
Muntin connector
140
preferably is formed from a resilient material, most preferably from a resilient plastic such as polypropylene, nylon or other like materials. As shown in
FIGS. 3-8
, muntin connector
140
includes a male connecting member
142
and a female connecting member
144
, each of which has a generally rectangular configuration with a width which is greater than its thickness. Male connecting member
142
may have a generally flat body
146
having a first end
148
, a second end
150
, and a pair of sides
152
and
154
. A first portion in the form of an elongated finger
156
may project from end
148
and delineate a pair of surfaces
158
and
160
on either side thereof. Finger
156
may have a substantially uniform width along its entire length, and may terminate in a head
162
having a width greater than the width of finger
156
so as to define surfaces
164
and
166
projecting laterally from the opposite sides of the finger. At the opposite end
150
of body
146
, connecting member
142
may include a second or connecting portion
168
for joining the connecting member to a muntin bar segment. Connecting portion
168
may include a substantially flat member
170
extending outwardly from end
150
of body
146
. Member
170
may include a plurality of fins
172
projecting laterally from opposite sides thereof and angled toward body
146
. A pair of ribs
174
and
176
may extend generally perpendicularly to member
170
and along the side edges thereof from the end
178
of member
170
to a predetermined position inwardly of the end
150
of body
146
. Ribs
174
and
176
have a height which is greater than the height of member
170
and body
146
so as to define a pair of stop surfaces
180
and
182
on one side of body
146
and another pair of stop surfaces
184
and
186
on the opposite side of body
146
(only stop surface
184
being shown). The height of ribs
174
and
176
and the width of connecting member
142
between the free ends of fins
172
are dimensioned to provide a snug friction fit of connecting portion
168
within muntin bar segments
122
,
124
or
126
.
Female connecting member
144
may consist of a generally flat bottom wall
200
having ends
202
and
204
, and side walls
206
and
208
extending generally perpendicularly from one surface
210
thereof and defining a longitudinal channel
212
therebetween. Preferably, the ends
214
and
216
of side walls
206
and
208
, respectively, are coextensive with end
202
of bottom wall
200
, and collectively these ends define a connecting end
218
of member
144
. Although channel
212
is illustrated as extending the entire length of connecting member
144
from connecting end
218
to end
204
of bottom wall
200
, that need not be the case. Thus, connecting member
144
may include an end wall (not shown) separating an end of channel
212
from the second end
204
of the connecting member. A plurality of fins
220
may project outwardly from side walls
206
and
208
and be angled toward end
218
of connecting member
144
. In addition, connecting member
144
may include a pair of laterally projecting arms
222
and
224
. Desirably, the side edges
223
and
225
of projecting arms
222
and
224
lie in the plane of connecting end
218
.
Side wall
206
may have a substantially uniform thickness along its entire length, with the exception of a thinned wall section
226
proximate the end
204
of connecting member
144
. Similarly, side wall
208
may have a substantially uniform thickness along its entire length, with the exception of a thinned wall section
228
opposite thinned wall section
226
. Together, thinned wall sections
226
and
228
create in channel
212
an enlarged recess
230
for receiving the head
162
on connecting member
142
, as explained more fully below. The differential thickness between wall section
226
and the remainder of side wall
206
defines a step
232
at a predetermined distance from end
218
of connecting member
144
. Similarly, the differential thickness between wall section
228
and the remainder of side wall
208
defines a step
234
at a predetermined distance from end
218
of connecting member
144
. Preferably, steps
232
and
234
are at the same distance from the end of the connecting member, and more preferably at a distance substantially equal to the length of finger
156
from surfaces
158
/
160
to surfaces
164
/
166
. Steps
232
and
234
are positioned so that, with finger
156
of connecting member
142
assembled in channel
212
of connecting member
144
and surfaces
158
and
160
abuting the end
218
of connecting member
144
, surfaces
164
and
166
will be substantially in alignment with and engage steps
232
and
234
.
Between enlarged recess
230
and the end
218
of connecting member
144
, side walls
206
and
208
may include opposed retaining members
240
and
242
. Each retaining member may have an inwardly tapered upper surface, as at
240
a
and
242
a
, to facilitate the assembly of finger
156
in channel
212
, and a lower surface, as at
240
b
and
242
b
, which is substantially parallel to bottom wall
200
. Lower surfaces
240
b
and
242
b
preferably are spaced from bottom wall
200
by a distance which is only slightly greater than the thickness of finger
156
so that finger
156
will be held firmly against bottom wall
200
when fully assembled in channel
212
.
The foregoing construction of muntin connector
140
permits connecting members
142
and
144
to be readily joined together and to form a secure connection which does not easily come apart when the connecting members are pulled longitudinally away from one another. In a typical assembly procedure, the finger
156
and body
146
of a male connecting member
142
may be inserted through one of a series of transverse slots
250
formed in muntin bars
110
. Connecting member
142
may be pushed through slot
250
until stop surfaces
180
,
182
,
184
and
186
on opposite sides of body
146
contact the longitudinal edge
252
of muntin bar
110
, at which point surfaces
158
and
160
will be about even with or protrude slightly out from the other longitudinal edge
254
of muntin bar
110
, and finger
156
will protrude completely out therefrom. Connecting member
144
may then be positioned below finger
156
so that the finger is aligned over channel
212
with head
162
aligned over recess
230
. Connecting members
142
and
144
may then be assembled together simply by pressing finger
156
and connecting member
144
together. As the longitudinal edges of finger
156
engage the tapered surfaces
240
a
and
242
a
, retaining members
240
and
242
move resiliently away from one another, thereby permitting finger
156
to enter channel
212
until lower surfaces
240
b
and
242
b
snap over the top edge of finger
156
. At this point, finger
156
, and thus connecting member
142
, will be securely assembled to connecting member
144
. Once this connection has been made, muntin connector
140
will be secured in fixed relationship to muntin bar
110
. That is, muntin connector
140
will be prevented from moving relative to muntin bar
110
in the longitudinal direction of the muntin bar by the engagement of body
146
through slot
250
. Similarly, the engagement of stop surfaces
180
,
182
,
184
and
186
of connecting member
142
against longitudinal edge
252
of muntin bar
110
, and the engagement of connecting end
218
of connecting member
144
against or closely adjacent the opposite longitudinal edge
254
of muntin bar
110
sandwiches the muntin bar between the connecting members and prevents the muntin connector from moving relative to the muntin bar in a direction transverse to the elongation direction of the muntin bar.
With muntin connector
140
securely assembled to muntin bar
110
, one end of muntin bar segment
122
may be assembled over connecting member
144
in friction fit engagement. Similarly, one end of muntin bar segment
124
may be assembled in friction fit engagement over connecting portion
168
of connecting member
142
. The remainder of muntin bar assembly
102
may be completed in a similar fashion, with a muntin connector
140
used at each position at which a muntin bar segment is to be connected to a muntin bar
110
. Once fully assembled, muntin bar assembly
102
may be mounted in a conventional fashion to the frame elements of a standard window or between the glass panes of an insulating glass unit.
It will be appreciated from the foregoing description that numerous modifications may be made to the structure of connecting members
142
and
144
while still providing for their assembly in a direction transverse to their length and width directions so as to achieve an assembly which is not readily pulled apart upon the application of opposed longitudinal forces thereto. For example, enlarged head
162
need not be formed at the end of finger
156
, but may formed at any position along the length thereof so long as finger
156
has a region of narrower width between head
162
and body
146
for defining surfaces
164
and
166
. Moreover, head
162
may be configured to define only a single one of surfaces
164
and
166
projecting laterally from finger
156
, although two such surfaces are preferred, one on each side of finger
156
, so as to uniformly distribute the load applied to head
162
as a muntin segment is removed from connecting member
142
or
144
. For added connective strength, finger
156
may include two or more heads
162
formed at spaced intervals along the length thereof. Of course, it will be appreciated that, for each change in the size, shape or position of head
162
, a corresponding change is made to the size, shape and/or position of recess
230
in connecting member
144
.
In a further variant of the present invention, finger
156
may be made with a substantially uniform width with one or more recesses formed on one or both longitudinal edges thereof. In such embodiment, connecting member
144
may include tabs projecting inwardly at corresponding locations from side walls
206
and/or
208
.
In a still further embodiment, finger
156
may be formed with a boss projecting outwardly therefrom toward connecting member
144
. Connecting member
144
may include an aperture in surface
210
of bottom wall
200
, sized and shaped to receive the boss in mating engagement. Furthermore, connecting member
144
need not have a channel
212
and opposed retaining members
240
and
242
, although such construction provides a mechanism for securely holding connecting members
142
and
144
together. In an alternate embodiment in which finger
156
is formed with a boss projecting outwardly therefrom toward connecting member
144
, the boss may be press fit in an aperture in bottom wall
200
of connecting member
144
or may have an enlarged tip which locks the boss in the aperture. Still further structures for holding connecting members
142
and
144
securely together are contemplated herein and will be readily appreciated by those of ordinary skill in the art.
Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as set forth in the appended claims.
Claims
- 1. A connector for joining a pair of muntin bars in transverse relationship to a third muntin bar, each one of said pair of muntin bars having hollow ends, said connector comprisinga first connecting member having a body, a connecting portion extending in an elongation direction from said body toward one end, and a holding portion extending from said body toward another end in a direction opposite said elongation direction, said connecting portion having an engagement surface intermediate said body and said one end, said engagement surface being oriented in a direction transverse to said elongation direction and being substantially nondeformable relative to said connecting portion in said direction transverse to said elongation direction, said holding portion having a cross-section in a direction perpendicular to said elongation direction sized to fit snugly in an end of one of the pair of muntin bars; and a second connecting member having a mating end and a second end and including a stop surface oriented in a direction transverse to said elongation direction and being substantially nondeformable in said direction transverse to said elongation direction, said second connecting member having a cross-section in said direction perpendicular to said elongation direction sized to fit snugly in an end of another one of the pair of muntin bars; said first and second connecting members adapted to be joined together in an assembled position with said stop surface intermediate said body and said engagement surface on said first connecting member so that, with said first and second connecting members in said assembled position, said connecting members can not be disassembled by pulling said connecting members away from one another in said direction opposite said elongation direction.
- 2. The connector as claimed in claim 1, wherein said connecting portion includes a finger projecting in said elongation direction from said first end of said body, said finger including a first segment having a selected width in a direction perpendicular to said elongation direction and a second segment between said body and said first segment having a width in said direction perpendicular to said elongation direction which is less than said selected width.
- 3. The connector as claimed in claim 2, wherein said second connecting member includes a receiving channel extending in said elongation direction and having a width sized to receive said finger in said assembled position.
- 4. The connector as claimed in claim 3, wherein said receiving channel includes a pair of opposed retaining members resiliently displaceable in opposite directions for inserting said finger in said channel in said assembled position.
- 5. The connector as claimed in claim 1, wherein said engagement surface is positioned at a predetermined distance from said body, and said stop surface is positioned at said predetermined distance from said mating end of said second connecting member.
- 6. The connector as claimed in claim 1, further comprising a plurality of fins projecting outwardly from said holding portion in directions transverse to said elongation direction.
- 7. The connector as claimed in claim 6, wherein said plurality of fins include a first series of fins projecting outwardly from one side of said holding portion in a first direction transverse to said elongation direction, and a second series of fins projecting outwardly from another side of said holding portion in a second direction transverse to said elongation direction.
- 8. The connector as claimed in claim 1, further comprising a plurality of fins projecting outwardly from said second connecting member in directions transverse to said elongation direction.
- 9. The connector as claimed in claim 8, wherein said plurality of fins include a first series of fins projecting outwardly from one side of said second connecting member in a first direction transverse to said elongation direction, and a second series of fins projecting outwardly from said second connecting member in a second direction transverse to said elongation direction.
- 10. A connector for joining a pair of muntin bars in transverse relationship to a third muntin bar, each one of said pair of muntin bars having hollow ends, said connector comprisinga first connecting member including a first portion having a width and a thickness, said width being greater than said thickness, and a connecting portion extending from said first portion in a length direction; and a second connecting member having a width and a thickness, said width being greater than said thickness, and a receiving portion, said first and second connecting members adapted to be assembled in a direction transverse to said width and transverse to said length direction to engage said connecting portion with said receiving portion in an assembled relationship.
- 11. The connector as claimed in claim 10, wherein said connecting portion includes an engagement surface oriented in a direction transverse to said length direction, and said receiving portion includes a stop surface oriented in a direction transverse to said length direction, said engagement surface engaging said stop surface in said assembled relationship of said connecting portion and said receiving portion.
- 12. The connector as claimed in claim 11, wherein said connecting portion includes a finger projecting from said first portion in said length direction, said finger including a first segment having a selected width and a second segment between said first portion and said first segment having a width which is less than said selected width.
- 13. The connector as claimed in claim 12, wherein said stop surface is located so as to be intermediate said first portion and said engagement surface in said assembled relationship of said connecting portion and said receiving portion.
- 14. The connector as claimed in claim 11, wherein said connecting portion includes a finger projecting from said first portion in said length direction, and said receiving portion includes a channel extending in said length direction and having a width sized to receive said finger in said assembled relationship of said connecting portion and said receiving portion.
- 15. The connector as claimed in claim 14, wherein said channel includes a pair of opposed retaining members resiliently displaceable in opposite directions for inserting said finger in said channel in said assembled relationship of said connecting portion and said receiving portion.
- 16. The connector as claimed in claim 10, further comprising a plurality of fins projecting outwardly from said first portion in directions transverse to said length direction.
- 17. The connector as claimed in claim 16, wherein said plurality of fins include a first series of fins projecting outwardly from one side of said first portion in a first direction transverse to said length direction, and a second series of fins projecting outwardly from said first portion in a second direction transverse to said length direction.
- 18. The connector as claimed in claim 10, further comprising a plurality of fins projecting outwardly from said second connecting member in directions transverse to said length direction.
- 19. The connector as claimed in claim 18, wherein said plurality of fins include a first series of fins projecting outwardly from one side of said second connecting member in a first direction transverse to said length direction, and a second series of fins projecting outwardly from another side of said second connecting member in a second direction transverse to said length direction.
- 20. A muntin bar assembly, comprisinga plurality of muntin bars arranged in a plane and having a length extending in an orientation direction in said plane, each of said muntin bars having first and second longitudinal edges and a series of slots extending between said longitudinal edges at spaced positions along said length; a connector assembled in each of said slots, each connector including first and second connecting members, said first connecting member having a holding portion projecting from said first longitudinal edge of one of said muntin bars and a connecting portion extending in an elongation direction from said holding portion through said slot, said connecting portion including an engagement surface spaced from said second longitudinal edge of said muntin bar and oriented in a direction transverse to said elongation direction, said engagement surface being substantially nondeformable relative to said connecting portion in said direction transverse to said elongation direction, said second connecting member being assembled to said connecting portion and having a stop surface positioned between said engagement surface and said second longitudinal edge of said muntin bar, said stop surface being oriented in a direction transverse to said elongation direction and being substantially nondeformable in said direction transverse to said elongation direction so that said connecting members cannot be disassembled by pulling said connecting members away from one another in said direction opposite said elongation direction; and a plurality of muntin bar segments assembled to said connectors, at least some of said muntin bar segments having one end connected to a holding portion extending from one muntin bar and another end connected to a second connecting member extending from an adjacent muntin bar to interconnect said one muntin bar with said adjacent muntin bar.
- 21. The muntin bar assembly as claimed in claim 20, wherein said slots have a thickness in a direction perpendicular to said plane, and said holding portions of said first connecting members have a thickness in said direction perpendicular to said plane which is greater than said thickness of said slots.
- 22. The muntin bar assembly as claimed in claim 21, wherein said second connecting members have a thickness in said direction perpendicular to said plane which is greater than said thickness of said slots.
- 23. The muntin bar assembly as claimed in claim 20, wherein said slots have a thickness in a direction perpendicular to said plane, and said second connecting members have a thickness in said direction perpendicular to said plane which is greater than said thickness of said slots.
- 24. A muntin bar assembly, comprisinga plurality of muntin bars arranged in a plane and having a length extending in an orientation direction in said plane, each of said muntin bars having first and second longitudinal edges and a series of slots extending between said longitudinal edges at spaced positions along said length; a connector assembled in each of said slots, each connector including first and second connecting members, said first connecting member having a first portion projecting from said first longitudinal edge of one of said muntin bars and a connecting portion extending in a length direction from said first portion through said slot, said first portion having a width in a direction parallel to said plane and a thickness in a direction perpendicular to said plane, said width being greater than said thickness, said second connecting member having a receiving portion, a width in said direction parallel to said plane and a thickness in said direction perpendicular to said plane, said width being greater than said thickness, said first and second connecting members being assembled in a direction transverse to said width and transverse to said length direction to engage said connecting portion with said receiving portion; and a plurality of muntin bar segments assembled to said connectors, at least some of said muntin bar segments having one end connected to a first portion extending from one muntin bar and another end connected to a second connecting member extending from an adjacent muntin bar to interconnect said one muntin bar with said adjacent muntin bar.
- 25. The muntin bar assembly as claimed in claim 24, wherein said slots have a thickness in said direction perpendicular to said plane, and said thickness of said first portions is greater than said thickness of said slots.
- 26. The muntin bar assembly as claimed in claim 25, wherein said thickness of said second connecting members is greater than said thickness of said slots.
- 27. The muntin bar assembly as claimed in claim 24, wherein said slots have a thickness in said direction perpendicular to said plane, and said thickness of said second connecting members is greater than said thickness of said slots.
US Referenced Citations (17)