Musical instrument and method of making same

Information

  • Patent Grant
  • 6489546
  • Patent Number
    6,489,546
  • Date Filed
    Wednesday, January 17, 2001
    23 years ago
  • Date Issued
    Tuesday, December 3, 2002
    21 years ago
Abstract
There is provided a musical instrument according to the present invention having body wall with a single welded seam on the underside opposite the striking or playing side. This construction method allows for a vibrating surface of continuing proportions producing a sound that is very articulate, yet retains a nice balance of overtones. In addition, there is a cost savings in manufacturing musical instruments according to the present invention. The musical instruments of the present invention are also more durable.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention generally relates to musical instruments. In particular, the present invention relates to percussion instruments, such as cowbells, and, more particularly, to methods of making such percussion instruments.




2. Background of the Invention




Cowbells and similar musical instrument are typically made using a clamshell design with two sections welded together along mating side surfaces. For example, U.S. Pat. No. 4,362,080 to DeArmas issued on Dec. 7, 1982 for a Staccato Cowbell. This patent states that, although the sounding chamber may, if desired, be formed from a single piece of material, for ease of construction it may be constructed with the sides of the chamber being constructed of hemi-oval sections.




This traditional construction has several drawbacks. For example, the welded seams have a tendency to crack over time. Thus, a cowbell with fewer welds would be more durable. In addition, welding is a relatively time consuming and expensive technique. A cowbell with fewer welds would be more economical to produce.




More importantly, the welds along the side surfaces have a profound effect on the overall sound of the cowbell. For example, cowbells made with tack welds are dry in sound character. On the other hand, cowbells made with fully welded seams produce sound rich in overtones, but lack some articulation.




SUMMARY OF THE INVENTION




It is an object of the present invention to provide a cowbell or other similar instrument with an improved sound quality.




It is also an object of the present invention to provide such a musical instrument that is durable and inexpensive to produce.




It is yet an object of the present invention to provide such a musical instrument that has body wall with a single longitudinal seam.




It is a further object of the present invention to provide a method of making cowbells and other similar instruments.




These and other objects of the present invention are achieved by a musical instrument according to the present invention having a body wall with a single welded seam on the underside opposite the striking or playing side. This instrument allows for a vibrating surface of continuing proportions producing a sound that is very articulate, yet retains a nice balance of overtones. In addition, there is a cost savings in manufacturing musical instruments according to the present invention. The musical instruments of the present invention are also more durable.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a prior art cowbell;





FIG. 2

is a musical instrument according to the present invention; and





FIG. 3

is a form that is folded to make the musical instrument of FIG.


2


.











DETAILED DESCRIPTION OF THE INVENTION




Referring to the drawings and, in particular,

FIG. 2

, there is provided a musical instrument according to the present invention, generally represented by reference number


1


. As shown, musical instrument


1


is a cowbell. However, the present invention provides for any percussion instrument having the features described herein.




Referring to

FIG. 1

, a conventional cowbell


100


is secured at its close end to a post


110


. The cowbell is two pieces


104


,


106


of material that are folded into a basically four-sided structure. The two pieces are secured together along two seam lines


120


. The seam lines are positioned along the shorter sides of the cowbell.




The musical instrument


1


according to the present invention is shown in

FIGS. 2 and 3

. Musical instrument


1


has a body wall


10


with an open end


12


and an end wall


18


, preferably opposite the open end. End wall


18


may be integrally formed with body wall


10


or, instead, may be a separately formed piece that is subsequently attached and/or welded to body wall


10


.




Body wall


10


, especially with end wall


18


, defines a sounding chamber


11


. Body wall


10


has several wall segments. Each adjacent pair of segments is connected together by a seam or fold line. The number of wall segments are preferably equal in number. Also preferably, body wall


10


has at least four wall segments


13


to


16


. Each wall segment


13


to


16


is preferably trapezoidal in shape. In addition, it is preferred that opposing side segments


14


and


15


have a smaller area as compared to top segment


13


and opposed bottom segment


16


. It is also preferred that segments


13


and


16


, and likewise segments


14


and


15


, have the same shape or configuration.




Accordingly, musical instrument


1


preferably has a generally rectangular cross-sectional shape and a cross-sectional area that gradually increases from end segment


18


to open end


12


.




In accordance with the present invention, musical instrument


1


has a single seam


30


in body wall


10


along bottom segment


16


. Seam


30


is preferably positioned along the center of segment


16


. Seam


30


may be sealed using as suitable technique. Preferably, when body wall


10


is made of a metal, seam


30


is welded. Alternatively, seam


30


may be tacked at a plurality of points along its length or completely sealed along its entire length depending upon the desired sound and aesthetics of musical instrument


1


.




It has been discovered that a musical instrument, as described above, having a single seam along the bottom segment thereof has improved sound quality as compared to such musical instruments having two or more seams along side surfaces thereof as shown in the prior art FIG.


1


. In particular, a cowbell having a single welded seam along the center line of the bottom wall thereof, as provided by the present invention, allows for a vibrating surface of continuing proportions, which produces a sound that is very articulate, yet retains a desirable balance of overtones. This is particularly achieved if the seam is welded. It is believed that a musical instrument according to the present invention vibrates in a freer manner compared to traditional designs. Moreover, musical instrument


1


according to the present invention is more durable and economical to produce compared to similar musical instruments have two or more seams along side surfaces thereof.




Optionally, sounding chamber


11


may be divided into a plurality of sections (not shown). Also optionally, musical instrument


1


may have a connecting member (not shown) for attaching the musical instrument to a stand, a handle, or a similar device.




The various parts of musical instrument


1


may be formed using any suitably material. Musical instrument


1


is made of a suitably rigid material that will not become distorted during playing. On the other hand, materials used to make musical instrument


1


must become malleable or pliable under predictable circumstances so that the materials can be shaped into musical instrument


1


. For example, materials useful for making musical instrument


1


include metal, wood, plastic, or any combination thereof. Body wall


10


is made of a material selected from the group consisting of metal, wood, plastic, and any combination thereof. Body wall


10


is more preferably formed of a metal, such as brass, steel, and/or aluminum.




Referring to

FIG. 3

, musical instrument


1


is made from a single form


20


. Form


20


has five contiguous segments


13


′ to


15


′,


16




a


′, and


16




b


′ separated by four boundaries


25


to


28


. Boundaries


25


to


28


are folded to form body wall


10


. When form


20


is folded along boundaries


25


to


28


, central segment


13


′ becomes top wall


13


. Segments


14


′ and


15


′ become opposing side walls


14


and


15


. To form bottom wall


16


, edges


22


and


24


of respective segments


16




a


′ and


16




b


′ are placed in proximity to one another (e.g., side by side or overlapping) and attached together, preferably by welding. A back segment


18


′ may be integrally joined to form


20


at a boundary


29


. If this is the case, boundary


29


is folded so that back segment


18


′ becomes back wall


18


. In an alternative embodiment, back segment


18


′ may be separately attached to body wall


10


to from back wall


18


after edges


22


and


24


have been attached together.




Musical instrument


1


is played by striking a segment of body wall


10


. Most preferably, top segment


13


, and less preferably segments


14


and


15


, are struck to play musical instrument


1


.




The foregoing description is directed to a four sided, bell-shaped musical instrument, such as a cowbell. However, a musical instrument according to the present invention may have only three sides or more than four sides. It is preferred, however, that musical instrument


1


have an even number of sides or surfaces. In addition, the bending radius and side angles of the folds in musical instrument


1


depend on the desired overall shape and size of such a musical instrument.




The present invention having been thus described with particular reference to the preferred forms thereof, it will be obvious that various changes and modifications may be made therein without departing from the spirit and scope of the present invention.



Claims
  • 1. A musical instrument comprising:a body wall having a first surface upon which said body wall is struck to produce a sound, and a second surface opposite said first surface and having a single, closed seam therein, said seam being the only seam in said body wall, said body wall having an open end and having an end wall opposite said open end, said body wall defining a sounding chamber, whereby the musical instrument has an articulate sound and retains a desirable balance of overtones when struck.
  • 2. The musical instrument of claim 1, wherein said seam is positioned in a center of said second surface.
  • 3. The musical instrument of claim 2, wherein said seam is a welded seam.
  • 4. The musical instrument of claim 1, wherein said body wall further comprises a third surface and a fourth surface.
  • 5. The musical instrument of claim 4, wherein said third surface and said fourth surface are opposite each other.
  • 6. The musical instrument of claim 4, wherein said third surface and said fourth surface are opposite each other and virtually perpendicular to said first and said second surfaces.
  • 7. The musical instrument of claim 1, wherein said body wall is made of a metal.
  • 8. The musical instrument of claim 1, wherein said seam is a welded seam.
  • 9. The musical instrument of claim 1, wherein the musical instrument is a cowbell.
  • 10. The musical instrument of claim 1, wherein said end wall is welded to said body wall.
  • 11. The musical instrument of claim 1, wherein said body wall is made of a material selected from the group consisting of metal, wood, plastic, and any combination thereof.
  • 12. A method of making a musical instrument comprising the steps of:folding a form having two edges and a plurality of segments separated from one another by foldable boundaries so that said two edges are in proximity to one another; connecting said two edges to form a body wall having only one seam therein; attaching an end segment to said body wall to define a closed end, whereby the resultant musical instrument has a body wall having a first surface upon which said body wall is struck to produce a sound, and a second surface opposite said first surface having a single seam therein, said seam being the only seam in said body wall, whereby the musical instrument has an articulate sound and retains a desirable balance of overtones when struck.
  • 13. The method of claim 12, wherein said step of connecting said two edges is by welding.
  • 14. The method of claim 12, wherein said step of connecting said two edges is by tacking.
  • 15. The method of claim 12, wherein said step of connecting said two edges is by tacking said two edges at a plurality of points along said two edges.
  • 16. The method of claim 12, wherein said step of attaching is by welding.
  • 17. The method of claim 12, wherein said body wall further comprises a third surface and a fourth surface.
  • 18. The method of claim 17, wherein said third surface and said fourth surface are opposite each other.
  • 19. The method of claim 17, wherein said third surface and said fourth surface are opposite each other and virtually perpendicular to said first and said second surfaces.
  • 20. The method of claim 12, wherein said body wall is made of a metal.
US Referenced Citations (4)
Number Name Date Kind
4362080 DeArmas Dec 1982 A
4981065 Cohen Jan 1991 A
5505114 Lawson Apr 1996 A
6255572 Moghaddam et al. Jul 2001 B1