The present disclosure relates to the field of MXene materials and to the field of energy storage components.
Existing approaches to wearable electronics can suffer from power supplies that last for only a short time. Accordingly, there is a long-felt need for improved energy storage cells useful in wearable and similar applications.
In meeting the described long-felt needs, the present disclosure provides an energy storage cell, comprising: a layer comprising a plurality of fibers, the plurality of fibers having a MXene material disposed thereon; an electrolyte contacting on the layer; a first conductor in electronic communication with the electrolyte; and a second conductor in electronic communication with the electrolyte.
Also provided are energy storage devices, the energy storage device comprising at least one energy storage cell according to the present disclosure.
Also provided is a method, wherein the method comprises charging or discharging a cell according to the present disclosure.
In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components. The drawings illustrate generally, by way of example, but not by way of limitation, various aspects discussed in the present document. In the drawings:
The present disclosure may be understood more readily by reference to the following detailed description of desired embodiments and the examples included therein.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. In case of conflict, the present document, including definitions, will control. Preferred methods and materials are described below, although methods and materials similar or equivalent to those described herein can be used in practice or testing. All publications, patent applications, patents and other references mentioned herein are incorporated by reference in their entirety. The materials, methods, and examples disclosed herein are illustrative only and not intended to be limiting.
The singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
As used in the specification and in the claims, the term “comprising” can include the embodiments “consisting of” and “consisting essentially of.” The terms “comprise(s),” “include(s),” “having,” “has,” “can,” “contain(s),” and variants thereof, as used herein, are intended to be open-ended transitional phrases, terms, or words that require the presence of the named ingredients/steps and permit the presence of other ingredients/steps. However, such description should be construed as also describing compositions or processes as “consisting of” and “consisting essentially of” the enumerated ingredients/steps, which allows the presence of only the named ingredients/steps, along with any impurities that might result therefrom, and excludes other ingredients/steps.
As used herein, the terms “about” and “at or about” mean that the amount or value in question can be the value designated some other value approximately or about the same. It is generally understood, as used herein, that it is the nominal value indicated ±10% variation unless otherwise indicated or inferred. The term is intended to convey that similar values promote equivalent results or effects recited in the claims. That is, it is understood that amounts, sizes, formulations, parameters, and other quantities and characteristics are not and need not be exact, but can be approximate and/or larger or smaller, as desired, reflecting tolerances, conversion factors, rounding off, measurement error and the like, and other factors known to those of skill in the art. In general, an amount, size, formulation, parameter or other quantity or characteristic is “about” or “approximate” whether or not expressly stated to be such. It is understood that where “about” is used before a quantitative value, the parameter
Unless indicated to the contrary, the numerical values should be understood to include numerical values which are the same when reduced to the same number of significant figures and numerical values which differ from the stated value by less than the experimental error of conventional measurement technique of the type described in the present application to determine the value.
All ranges disclosed herein are inclusive of the recited endpoint and independently of the endpoints. The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value; they are sufficiently imprecise to include values approximating these ranges and/or values.
As used herein, approximating language can be applied to modify any quantitative representation that can vary without resulting in a change in the basic function to which it is related. Accordingly, a value modified by a term or terms, such as “about” and “substantially,” may not be limited to the precise value specified, in some cases. In at least some instances, the approximating language can correspond to the precision of an instrument for measuring the value. The modifier “about” should also be considered as disclosing the range defined by the absolute values of the two endpoints. For example, the expression “from about 2 to about 4” also discloses the range “from 2 to 4.” The term “about” can refer to plus or minus 10% of the indicated number. For example, “about 10%” can indicate a range of 9% to 11%, and “about 1” can mean from 0.9-1.1. Other meanings of “about” can be apparent from the context, such as rounding off, so, for example “about 1” can also mean from 0.5 to 1.4.
Further, the term “comprising” should be understood as having its open-ended meaning of “including,” but the term also includes the closed meaning of the term “consisting.” For example, a composition that comprises components A and B can be a composition that includes A, B, and other components, but can also be a composition made of A and B only. Any documents cited herein are incorporated by reference in their entireties for any and all purposes.
Any embodiment or aspect provided herein is illustrative only and does not limit the scope of the present disclosure or the appended claims. Any part or parts of any one or more embodiments or aspects can be combined with any part or parts of any one or more other embodiments or aspects.
The disclosed technology provides, in some embodiments, wearable battery technology, which by utilizing flexible electrodes enclosed in a textile-based packaging, offers a comfortable and compliant rechargeable power supply for future electronic on-garment applications-wearable electronics.
The described wearable energy storage technology is facilitated by the use of solution-processed two-dimensional MXenes (Ti3C2Tx). Due to the hydrophilic surface of MXenes as well as their robustness, they can be integrated very well into natural fabrics (e.g., cotton) to form flexible textile-based electrodes. To produce battery-like behavior of these electrodes-MXene, in the form of an ink, was mixed with an electrochemically active component (e.g., lithium iron phosphate-LFP) that can undergo lithium intercalation/deintercalation delivering a significant capacity. LFP is used as the electrochemically active component that is a preferable cathode materials for lithium-ion batteries due to its low cost, long lifespan and relatively high voltage vs Li/Lit. MXene/LFP ink was produced and dip-coated onto cotton textile samples to serve as a cathode for textile-based lithium-ion batteries. MXene serves several functions as a passive component in these electrodes:
MXenes serve as a binder for the electrochemically active component (LFP) to produce a cohesive coating.
MXenes act as the adhesive to the cotton textile due to MXenes' hydrophilicity and high affinity to natural textiles.
MXenes serve as a conductive binder allowing for the formation of an electron pathway. This is of particular importance considering the resistive nature of the active LFP particles and insulating cotton substrates.
Due to the high electrical conductivity of MXenes/LFP electrodes can be generated without the need for a current collector, unlike current wearable energy storage technologies. This can decrease one or more of the volume, mass, and rigidity of a battery.
MXenes/LFP coatings on cotton substrates are flexible.
MXene-coated textile with no active material can also serve as a host material for metal ions deposition on the anode, leading to an improved gravimetric performance (much reduced mass of the battery). In this so-called anode-free approach, the dendrites are formed in a 3D porous textile structure while maintaining superior electron percolation.
The Ti3AlC2 MAX was produced as previously described by Mathis et al. through the high-aluminum content protocol to obtain a higher conductivity, better stability, and less defective MXene52. For Ti3C2Tx MXene synthesis, the mixed HF/HCl acid etching solution protocol (2:6:12 volumetric ratio of HF:H2O:HCl, where HF, Hydrofluoric acid, 48-51% solution in water, purchased from Acros Organics and HCl, Hydrochloric Acid, 36.5 to 38.0%, Fisher Chemical™, purchased from Fisher Scientific) was applied to obtain multilayer flakes of Ti3C2Tx (ml-Ti3C2Tx).
It should be understood that although the disclosed technology is illustrated using Ti3C2Tx MXene, the disclosed technology can include other MXenes and is not limited to Ti3C2Tx MXene. MXene compositions can be, e.g., any of the compositions described in at least one of U.S. patent application Ser. No. 14/094,966 (filed Dec. 3, 2013), 62/055,155 (filed Sep. 25, 2014), 62/214,380 (filed Sep. 4, 2015), 62/149,890 (filed Apr. 20, 2015), 62/127,907 (filed Mar. 4, 2015) or International Applications PCT/US2012/043273 (filed Jun. 20, 2012), PCT/US2013/072733 (filed Dec. 3, 2013), PCT/US2015/051588 (filed Sep. 23, 2015), PCT/US2016/020216 (filed Mar. 1, 2016), PCT/US2020/054912 (filed Oct. 9, 2020), or PCT/US2016/028,354 (filed Apr. 20, 2016), preferably where the MXene composition comprises titanium and carbon (e.g., Ti3C2, Ti2C, Mo2TiC2, and the like). MXenes that include transition metals (e.g., Ti, Mo, Nb, Va, Cr) are considered suitable. Each of these compositions is considered an independent embodiment.
MXenes adopt three structures with one metal on the M site, as inherited from the parent MAX phases: M2C, M3C2, and M4C3. They can be produced by selectively etching out the A element from a MAX phase or other layered precursor (e.g., Mo2Ga2C), which has the general formula Mn+1AXn, where M is an early transition metal, A is an element from group 13 or 14 of the periodic table, X is C and/or N, and n=1-4.
Double transition metal MXenes can take two forms, ordered double transition metal MXenes or solid solution MXenes. For ordered double transition metal MXenes, they have the general formulas: M′2M″C2 or M′2M″2C3 where M′ and M″ are different transition metals. Double transition metal carbides that have been synthesized include Mo2TiC2, Mo2Ti2C3, Cr2TiC2, and Mo4VC4. In some of these MXenes (such as Mo2TiC2, Mo2Ti2C3, and Cr2TiC2), the Mo or Cr atoms are on outer edges of the MXene and these atoms control electrochemical properties of the MXenes.
A magnetic stir bar with an appropriate length is selected concerning the diameter of the bottle. The bottle and a thermocouple were both placed in a mineral oil bath, on a magnetic hot plate. Typically, 1 g of Ti3AlC2 MAX phase was added at 0.2 g min−1 rate to a mixture of 20 mL etchant solution (2 mL HF, 6 mL H2O, and 12 mL HCl) at a low speed (150 rpm). Upon the addition of the powder, the solution should be stirred in a loosely capped 60 mL high-density polyethylene bottle at 300 rpm for 24 h at 35° C. to allow gas release. The reaction should initially be monitored to make sure there is no severe reaction occurring and that the bottle is placed in the center of the hot plate to ensure proper mixing. Afterward, the obtained solution was washed with deionized (DI) water via repeated centrifugation and decantation cycles at 3500 rpm for 10 min using a 175 mL centrifuge bottle until neutral pH was reached. The sediment consisting of ml-Ti3C2Tx was dispersed in 0.5 M LiCl solution−1 g LiCl in 50 mL H2O (Lithium chloride, purchased from Alfa Aesar), and stirred at 300 rpm for 24 hours at 35° C. After ion intercalation, the MXene/LiCl solution was delaminated and washed with DI water via repeated centrifugation and decantation of the supernatant using 175 mL centrifuge bottles. The first cycle was performed at 3500 rpm for 5 min, after which the supernatant was discarded. The centrifuge bottles were again filled with DI water, dispersed via shaking, and placed in a centrifuge for an hour to remove excess LiCl. The sediment was refilled with DI water, dispersed, and ran again in a centrifuge at 3500 rpm for 10 min to collect dark-greenish color supernatant. This step has to be executed very gently to avoid mixing the supernatant with the sediment. This step was repeated until the collected supernatant solution became less opaque, and thus, less concentrated. Finally, the collected single flake MXene solution was concentrated using a high-speed centrifuge at 10,000 rpm for 10 min to obtain a highly concentrated, gel-like d-Ti3C2Tx solution and used in the studies. The synthesis schematic was shown in
A vacuum filtration setup was used to determine ink concentration, by weighing a known amount of MXene solution dispersed in water, filtering it on a Celgard 3501 membrane (further referred to as Celgard), and then weighing the obtained film (FIG. 3b). The resultant gravimetric concentration was equal to 26.6 mg g−1. Moreover, MXene ink was blade-coated on Celgard to form a thin free-standing film (
0.42 g anhydrous LiCl (Lithium chloride, purchased from Alfa Aesar) and 20.4 g anhydrous ZnCl2 (Zinc chloride, purchased from Alfa Aesar) were mixed with 10.0 mL DI water via shaking until the salt was entirely dissolved in the solution to form a highly concentrated WiS liquid electrolyte. Since the reaction is exothermic, the bottle became warm because of the released heat. Subsequently, the mixture was allowed to cool down gradually, reaching room temperature overnight. Prior to electrochemical tests, the electrolyte was Ar-bubbled for 15 min to remove dissolved O2.
8.30 g anhydrous KI (Potassium iodide, purchased from Alfa Aesar) and 20.4 g anhydrous ZnCl2 (Zinc chloride, purchased from Alfa Aesar) were mixed manually with 10.0 mL DI water via shaking until the salt was entirely dissolved in the solution, resulting in a highly concentrated WiS liquid electrolyte. Prior to electrochemical tests, the electrolyte was Ar-bubbled for 15 minutes to remove dissolved O2. All electrolytes are shown in
In this study, two different water-based slurries with (1) styrene-butadiene rubber (SBR) as a thickener and sodium carboxymethyl cellulose (CMC) as a binder and (2) Ti3C2Tx MXene conductive binder and additive were prepared and cast on a fiber-based current collector or coated on a commercially available nonwoven cotton substrate. In both slurries carbon-coated LFP (C-LFP), purchased from MTI and further referred to as LFP, was used as an active material. The C65 (purchased from MTI) was utilized as a conductive additive in the LFP-based electrodes. For the electrochemical characterization, both low and high active material mass loading electrodes were prepared and tested.
Three different slurry formulations with varying binder concentrations (5%, 10%, and 20% wt) were synthesized based on the procedure reported by Noemí Aguiló-Aguayo et al., where a 1:4 ratio of CMC (purchased from MTI) to SBR (purchased from MTI) showed the best performance. In this work, their slurry formation procedure was adopted, with 35 wt % of solid material and 65 wt % water content. Water-based dried electrode formulations used in the experiments, where CMC:SBR=4 were presented in Table 1.
The slurries were prepared by soaking a desired amount of CMC in deionized water overnight at room temperature to maximize its volume. Next, LFP and carbon black were thoroughly mixed in a mortar with a pestle for 10 minutes until homogeneity was achieved. Subsequently, SBR was added to the mixture along with LFP and CB. The cup containing the components was placed in a Flacktek speed-mixer machine (Mazerustar, KK-250S, Kurabo, Japan) and stirred at 3500 rpm for 10 minutes. Based on the visual observation, a few droplets of water were added to make slurries denser. Before casting the slurries, the carbon fiber paper (CFP) substrate was treated to remove impurities and increase its hydrophilicity. It was initially bath-sonicated in ethanol for 15 minutes and then in water. Next, plasma treatment was carried out with an intermediate O2/Ar flow for 5 minutes to introduce more-OH terminations. The slurries were finally cast onto the CFP using a doctor blade at a gap distance of 75 um (
Firstly, three ratios of LFP:MXene samples were synthesized—20:80, 50:50, and 80:20—which corresponded to the mass of carbon-coated LFP powder and a previously reported 26.6 mg g−1 MXene ink (
To increase hydrophilicity, the cotton substrates were plasma-treated with an intermediate O2/Ar flow for 5 minutes to introduce more-OH terminations and enhance ink infiltration and adhesion. To prevent MXene oxidation, the freshly prepared aqueous LFP:MXene ink was immediately used for coating purposes. Each cotton substrate was immersed in the ink for at least 30 seconds on each side, excess solution was removed, and they were left to dry at room temperature for 12 hours (
Both binders used in this exemplary study, CMC: SBR and MXene, underwent environmental stability tests before the electrochemical testing to assess their practicality for use in the 1 m 15 m ZnCl2 electrolyte. Three 3 mm discs of both LFP and LFP:MXene-based electrodes, with similar active material mass loading (for LFP and LFP:MXene-based electrode), were punched and weighed. One disc of each type (pristine) served as a reference and was not immersed in the electrolyte. The other two discs were placed in separate 5 ml vials filled with the electrolyte. The mass loss was recorded after 5 and 15 days. Before the mass measurement, each electrode was gently treated with water to remove the electrolyte from its porous form factor. Their visual appearance was characterized using SEM (Scanning Electron Microscope). The schematic of the binder stability test was shown in
To achieve the desired loading, dip-coating can be repeated as many times as necessary. A parametric study evaluating the relation between a number of dips from 1 to 6 and active material mass loading, together with the conductivity, has been performed. All six cotton fabric substrates were of the same dimensions and weight. A sufficient amount of LFP:MXene slurry was prepared before dip-coating. Since each substrate had a different number of dips, therefore upon coating, their thickness was measured at least 5 times using a micrometer to record an average value. Afterward, the coated substrates were weighed again to record the increase in mass. The total mass increase was recalculated per each square centimeter of the substrate, taking into account its pristine mass (4 mg per cm2 of fabric). Finally, the areal mass loading per surface area was obtained including the wt % of active material (LFP mg cm−2).
The resistance (Ω) of all 3D textile-based samples was measured using a two-point probe (Crenova, 8233D digital multimeter) and transformed to material resistivity (ρ) using Equation 1, where length (L) to width (W) factor was fixed. The aspect ratio was equal to 10 to define sample geometry, e.g. L was 2 cm and W 2 mm (
where: ρ is material resistivity (Ω cm−1), L is the length (cm), A is the cross-sectional area (cm2), which can be split into: width W (cm), thickness T (cm) and σ is electrical conductivity (S cm−1).
A Rigaku Smartlab X-ray diffractometer operating at 40 kV and 30 mA with Cu K-alpha radiation was used to record XRD patterns. MXene free-standing film, LFP powder, and LFP:MXene electrodes were placed on a silica substrate and scanned from 3-70 degrees, with a step scan of 0.02 degrees and a speed of 2 degrees per minute. The morphology and structure of textile-based samples were analyzed using an optical microscope (VK-8510, KEYENCE) and scanning electron microscopy (Zeiss Supra 50VP). Raman spectra were recorded using a reflection mode Renishaw InVia dispersive spectrometer (Renishaw plc, Gloucestershire, UK) with a laser excitation of 785 nm (for Ti3C2Tx), grating 1,200 g mm−1 and 10% laser power to check if MXene oxidized after performing electrochemical tests at high potential.
The electrochemical tests, including cyclic voltammetry (CV), galvanostatic charge-discharge (GCD), and rate capability tests were conducted at room temperature using a VMP3 BioLogic variable multichannel potentiostat. Initially, the spectator mode in a three-cell configuration was employed to determine the redox potentials of both the anode and cathode in a 1 m LiCl 15 m ZnCl2 WiS electrolyte. The electrochemical potential window was defined based on experimental results and existing literature. To ensure suitable conditions, a plastic Swagelok cell equipped with glassy carbon electrodes (GCE) was selected as the most suitable setup for a chloride-containing electrolyte.
The synthesized materials (LFP and LFP:MXene) were designated as the working electrode (WE), Zn foil (100 μm, purity 99.99%, Advent Research Materials) as the counter electrode (CE), and Ag/AgCl (3 M KCl) as the reference electrode (RE), with a glass fiber separator. It is important to ensure that the separator covers the entire area of the CE. A 3 mm (0.071 cm2) disc was punched for the WE and a 5 mm disc for the CE. However, for most tests, a two-cell configuration was used, where Zn foil served as both a pseudo-reference and a CE. Both setups for the electrochemical tests are presented in
Potentiostatic testing was used to test the electrochemical window, the kinetics of the oxidation/reduction reactions, and their stability and cyclability. The measurements were performed at a scan rate of 0.1 mV s−1 and a potential sweep from 0.8 to 1.4 V for LFP and LFP:MXene electrodes (vs. Zn). The electrodes were first oxidized by applying positive potentials and then reduced until the lower voltage limit was reached. The capacity was calculated using EC-Lab software by integrating the area under the I vs. E discharge curve and dividing it by the scan rate. Those values were subsequently transformed into gravimetric and areal capacities using Equations 3 and 4.
where C is the capacity (A·s), 3.6 is the conversion from seconds to hours, m is the mass of the active material (grams) and A is the area of the working electrode (cm2).
Galvanostatic charge discharge with potential limitation (GCPL)
Galvanostatic testing was conducted to identify the charge/discharge profiles of LFP:MXene system half-cells. All experiments started with a positive current forcing the Li ions to deintercalate from the positive electrode and Zn ions to plate on the negative electrode in order to fully charge the cell and afterward, the cell was discharged. Rate capability experiments were conducted for 5 cycles each at specific currents normalized by active material mass and corresponding to the discharge time C/10, C/5, C/2 1C, and again C/10, where 1C means that the current will discharge the battery in 1 hour.
The efficiency of the working electrode to reversibly charge/discharge was described by coulombic efficiency can be calculated using Equation 5:
The electric energy stored in a battery cell or battery pack can be calculated using Equation 6. It shows the capacity of the battery to provide electric energy for a prolonged time.
where V is the battery cell voltage (V), i is the absolute value of the applied current (mA), td is the time to reach the discharge voltage limit (hours), and A is the device footprint area (cm2).
To create a fully wearable energy storage system, the utilization of flexible electrodes is relevant. Additionally, for an optimal user experience and practicality, it is preferable to incorporate a textile-based material as a cell/pack packaging. In this study, self-adhesive coarse linen patches were employed in the device fabrication to serve as packaging for the large-area electrodes. This choice allows for easy handling and accommodates different size demands of the system providing good wearability and comfort.
While ensuring the functionality of the energy storage system, flexible and mechanically robust graphite foil deposited on a thin polymer substrate (0.025 mm Grafoil Carbon Fiber Graphite Sheet Packing, purchased from DSN, China), served as a tab for both the cathode and anode. To prevent a short-circuit between the electrodes, a separation was achieved using Celgard and Kapton insulating tape (Bertech Double Sided Kapton (Polyimide) Tape, 0.003 cm thick, 5 cm wide, silicone adhesive on both sides). This tape proved effective in preventing direct contact between two electroactive materials and establishing better contact between different interfaces, contributing to the system's overall performance.
The desired size of the LFP:MXene electrode, Zn foil, and two tabs were prepared prior to device fabrication. A patch was cut into two identical pieces in terms of size and shape-one for the top and the other for the bottom of the pouch, considering the size of the electrodes. One patch piece was placed on a flat surface, e.g., a bench, with the adhesive side facing up. First, the positive tab was placed in the middle of the patch, followed by the LFP:MXene electrode. A few drops of 1 m LiCl 15 m ZnCl2 gel electrolyte were applied on top of the textile-based electrode making sure it is properly wetted. Subsequently, a piece of Celgard was placed onto it, ensuring it covered the entire electrode area. Finally, first the Zn foil and then, the other tab were placed on top to form a cell stack followed by another piece of the patch, which was shown in
To double or triple the device's operating voltage and make it a usable power supply for most electronic devices, two or three cells with the same electrochemical composition were connected in series. Two different designs were implemented for more than one cell fabrication-stacked and planar. The stacked design (
Integration with Electronic Devices
Developing e-textiles that are thin, soft/lightweight, and flexible has been desired by many industries where establishing personalized human interfaces plays an important role, such as healthcare and fitness. The key components of such systems are sensing capabilities, data computation, and wireless data transmission (e.g., Bluetooth, WiFi) for analysis. To prove these e-textiles' viability, sufficient energy and power are required. While current, rigid, LIBs are capable of supplying the current necessary for these functionalities, the ongoing research into textile-based batteries often falls short of the required current supply for such complex electronics. Herein, the main aim of this research was to integrate a flexible ReHAB battery, being in contact with human skin/clothing, with a peripheral electronic device (programmable Arduino with on-chip sensors) for on-body sensor measurements and continuous data collection via Bluetooth. To integrate the fabricated battery with the Arduino, two wires (red and black) were soldered to the pinholes corresponding to the ground (black-negative) and the 3.3 V input (red-positive) on the Arduino board (
The versatile chemical and structural variety of MXenes along with their unique features, such as conductivity, high surface-to-mass area, specific capacitance, hydrophilicity, and solution processability make good candidates for energy storage applications. In this study, the d-Ti3C2Tx was initially obtained as a viscous ink (
The Al—Ti3C2 MAX phase precursor was etched, washed, and finally delaminated through intercalation of Li+ to obtain single-layer Ti3C2Tx flakes. For this work, the solution was concentrated to form an additive-free viscous ink. The XRD pattern was obtained for a free-standing d-Ti3C2Tx made by vacuum-assisted filtration to confirm the successful removal of A-element from the MAX, and a formation of stacked basal planes structure with a P63/mmc space group symmetry. Prior to the collection of the XRD pattern, the filtered film was stored in a vacuum desiccator for 24 h at RT to remove any adsorbed water. The XRD pattern was presented in
The LFP was pressed onto the silica substrate to perform the XRD measurement. The XRD pattern was in agreement with the one reported in the reference standard JCPDS83-2092 card and MTI specifications. The pure phase of LFP, with an olivine structure indexed to an orthorhombic Pnma space group, showed characteristic prominent sharp peaks. The obtained XRD data was treated, the background was subtracted and the intensities corresponding to signals were normalized to 1 (
The surface of MXenes is covered with different termination groups leading to an increased colloidal stability in aqueous solutions. After performing a mixed acid synthesis, the redox-active surface termination groups can be described as T=O, —OH, —F, —Cl etc. Additionally, the negative zeta potential-37.4 mV of its solution allows for wide variety of water-based processing methods. This unique property can be utilized while manufacturing materials used for electrochemical energy storage. The majority of conventional routes for electrode manufacturing require the use of hazardous organic solvents, which also increases manufacturing costs and raises environmental concerns. Furthermore, MXenes' ability to intercalate ions in between the interlayer, together with high conductivity and hydrophilic nature, enables their use as conductive binders that do not undergo redox reactions but provide a good pathway for electron flow. For this reason, the widely researched battery material-LFP, acting as insulator, was mixed with MXene ink to form three different composites—20:80, 50:50 and 80:20. The freshly obtained LFP:MXene electrodes (
Due to the hydrophilic nature of both MXenes and CMC, there is a concern about the stability of the electrodes prepared using these binders and exposed to an aqueous environment. To address this concern, the electrode stability study over time after immersion in 1 m LiCl 15 m ZnCl2 WiS electrolyte. After 5 and 15 days, the LFP and LFP:MXene electrodes were taken out of the vials filled with the electrolyte in order to perform electrode microstructure characterization. Although there was no potential applied, the nature of the electrolyte widely affected the electrode integrity maintained by water-based binders, which was shown in
Multiple dip-coatings were performed in order to show the correlation between the mass loading and conductivity with an increasing number of dips (
The novel rechargeable ReHAB system—Zn/LiFePO4, uses two charge carrier ions in the electrochemical mechanism, illustrated in
The electrochemical characterization of Swagelok cells served as a preliminary test for small area electrodes. Taking into account the main goal of this project—designing a textile battery to power real world electronics—the findings from the initial tests were incorporated while the electrodes were scaled up to meet the power and energy requirements. The key metrics, that were taken into account for the electrochemical tests, were the areal capacity (mAh cm−2) and the cycling stability.
After the electrochemical window determination, the LFP-based electrodes with a varying active material wt %—86:5:9 (
The same characterization was performed for LFP:MXene electrodes with varying active material wt %—20:80 (
The initial step toward fabricating a flexible battery integrated with a wearable sensing platform was to scale up the electrode area from Swagelok cells (0.071 cm2) and assemble a pouch cell. The electrodes used in this part of the study had mass loadings ranging from 3 to 7 mg cm−2. According to the Swagelok cell data, this range delivered the most favorable results in terms of cycling stability and areal capacity. Individual pouch cells were assembled to evaluate and compare their electrochemical performance considering their size and mass loading. This evaluation was conducted prior to arranging two or three cells in series. For all cells, Galvanostatic Charge-Discharge tests (GCD) were applied with low C-rates (equal to or below C/10). This rate corresponds to a 10-hour charge and a 10-hour discharge, directly linked to the active material's quantity. The primary challenge encountered with these batteries featuring larger electrodes was the elevated internal resistance. Lower C-rates facilitated a slower diffusion of electroactive species during intercalation and deintercalation mechanisms.
After the successful assembly of individual pouch cells, the next objective was to connect two and three cells in series and record their electrochemical performance. This configuration implies that the cell capacity should remain constant, due to the same value of applied current, while the voltage (depending on the number of cells used) should double or triple. Two identical electrodes (2.6 cm2 electrode area and 6.8 mg cm−2 mass loading), assembled in series, delivered 2.4 mAh of capacity (
Integration with Electronics
The power consumption of various electronic devices undergoes significant changes based on their abilities and functionalities. For this reason, prior to integrating any peripherical hardware electronics with a power supply, it is essential to understand their specific requirements by performing potentiostatic tests. This technique maintains a constant applied voltage while recording the corresponding current response from the device. This approach helps in assessing the device's behavior and requirements regarding the energy use, which also helped to understand how does the current draw affect the battery's discharge performance (
Based on the experimental results, the devices, depending on their capabilities, show a tremendous difference in current draw, which can be different by 4 orders of magnitude—from <1 μA (Casio LCD watch) to >10 mA (Arduino Nano BLE Sense). Arduino, being a peripheral hardware electronic device, can be programmed to receive and send data from its on-chip sensors located on the board. Microcontrollers capable of sensing, data processing, and data collection are desirable for fully integrated e-textiles. With this in mind, a “patch battery” was fabricated. To make the “patch battery”, three cells were placed in series onto a textile patch and enclosed, leaving an exposed area of the patch to mount the electronics. The patch can then be applied to garments and be worn as an all-in-one powered device (
As a proof of concept, the LCD Casio watch was powered and the OCV change of the battery was collected during real-time device operation (
The fully charged battery with 7 mAh capacity (
It is noteworthy to mention that integrating the battery with an electronic device without a proper battery management system (BMS) and cut-off mechanisms (like cut-off field effect transistors, FETs) can have a detrimental effect to both the battery and the device. Features like voltage and current regulation in cases where there is an output mismatch between the battery's power capabilities and the device's power requirements could be very beneficial. Implementing these features helps to avoid damage to the entire electrical circuit and its individual components and ensures proper device operation along with longer powering times.
Wearable sensor technology has progressively expanded its practicality across a diverse array of applications. Personal sensor data collected through wearable sensors can deliver important information customized to its user's lifestyle and preferences, such as heart rate, sleep quality, and motion activity. Their superiority relies on patient health monitoring, rapid assistance with disease diagnosis, and enhanced patient outcomes.
Due to the successful integration of the battery with the peripheral electronic device possessing sensing capabilities, the resulting sensor data was gathered and visually presented in
The battery industry is a rapidly developing field with emerging new directions aiming for the improvement of the current technologies. The need for batteries that are both lighter and exhibit higher volumetric energy led to new battery designs—the anode—and recently also, cathode—free batteries-eliminating the need for the anode and cathode active materials at the cell assembly stage. Instead, these batteries are equipped with a bare current collectors or inactive additives, such as hosts and coatings. Although these two battery concepts are still at the experimental and developmental level, they attract wide attraction in the battery field due to higher energy density, improved safety and possible lower processing costs.
The ease in MXene ink processability and tunability, depending on the desired form factor or application, makes them appealing for passive components in a battery. Porous MXene textile and MXene thin film were utilized as hosts for zinc-ion and iodide complex deposition. Moreover, their high electronic conductivity, robustness, high surface area, and lightweight nature render them attractive for candidates for next-generation batteries.
The 2-cell setup for Zn plating/stripping on the Ti3C2Tx MXene consisted of WE-MXene textile or MXene film and Zn foil counter and pseudo-reference. The galvanostatic test for the Zn∥Ti3C2Tx cell, was carried out at a current density of 1 mA cm−2 and it was limited by the time—30 minutes (
A dual plating battery delivered a very high areal capacity of 4 mAh cm−2 when plated onto CFP current collector in a 5 m KI 15 m ZnCl2 WiS. The battery operates based on two deposition reactions—Zn/Zn2+ and electronically insulating I2/[ZnIx−(OH2)4-x]2-x with the redox potential at 1.2 V Zn/Zn2+. Herein, the CFP current collector was replaced first by Ti3C2Tx MXene film and then, Ti3C2Tx MXene textile. The ultimate objective was to create a cathode-free anode-free battery, where MXene acts as a host for both deposition reactions.
Herein, the 2-cell setup for dual plating consisted of Ti3C2Tx MXene film WE and Zn foil CE and pseudo-reference. The galvanostatic test for the Zn∥Ti3C2Tx cell was carried out at a current density of 0.3 mA cm−2 and was limited by the potential—1.25 V in the charge and 0.8 V in the discharge. The charge-discharge curves exhibited an areal capacity in the range from 2.0 to 2.5 mAh cm−2 at the selected cycles, which unfortunately was lower than the one presented in the aforementioned paper (
The following Aspects are illustrative only and do not limit the scope of the present disclosure or the appended claims. Any part or parts of any one or more Aspects can be combined with any part or parts of any one or more other Aspects.
Aspect 1. An energy storage cell, comprising: a layer comprising a plurality of fibers, the plurality of fibers having a MXene material disposed thereon; an electrolyte contacting the layer; a first conductor in electronic communication with the electrolyte; and a second conductor in electronic communication with the electrolyte.
A layer can, in some embodiments, comprise an amount of an electrochemically active component. Such an electrochemically active component can be, for example, lithium iron phosphate (LFP), which can undergo lithium intercalation/deintercalation. Without being bound to any particular theory or embodiment, a layer can comprise fibers having a MXene and an electrochemically active component disposed thereon, for example via coating. A layer can also include additional materials, for example, thickeners, binders, and other materials.
Without being bound to any particular theory or embodiment, an example energy storage cell is depicted in
A first electrode, which can comprise fibers, MXene, and an electrochemically active component—can be placed into electronic communication with the conductive portion. In some embodiments, the electrode physically contacts the conductive portion.
An amount of electrolyte can be placed into contact with the electrode. A separator—which can be Celgard, fabric, or other material, as shown—can be placed into contact with the electrolyte. A further amount of electrolyte can in some embodiments be placed on the separator, followed by a further electrode.
As shown in
As shown in
Aspect 2. The energy storage cell of Aspect 1, further comprising a separator, the separator optionally pervious, the separator contacting the electrolyte.
Aspect 3. An energy storage device, the energy storage device comprising at least one energy storage cell according to any one of Aspects 1-2.
Energy storage cells can be arranged in a planar fashion, as shown in
One energy storage cell can be in electronic communication with another energy storage cell; in some embodiments, all energy storage cells of a given device are in electronic communication with one another. This is not a requirement, however, as a device can include a first bank of energy storage cells that are in electronic communication with one another and a second bank of energy storage cells that are in electronic communication with one another. The first and second banks of energy storage cells can be in electronic communication with one another, but this is not a requirement, as the first bank of energy storage cells can be electronic isolation from the second bank of energy storage cells. The first and second banks of energy storage cells can be in interruptible electronic communication with one another.
Aspect 4. The energy storage device of Aspect 3, wherein the energy storage device comprises a plurality of energy storage cells according to Aspect 1.
Aspect 5. The energy storage device of Aspect 4, wherein one of the plurality of energy storage cells is superposed over another of the plurality of energy storage cells.
Aspect 6. The energy storage device of Aspect 3, wherein the energy storage device is comprised in a garment. The garment can comprise, for example, a shirt, a jacket, pants, robe, coverall, a scarf, a hat or other headwear, a shoe, a sock, and the like, as well as parts of garments, such as sleeves and legs.
Aspect 7. The energy storage device of Aspect 3, wherein the energy storage device is comprised in a wearable article. Such an article can be, for example, a watch, a bracelet, a necklace, and the like.
Aspect 8. The energy storage device of Aspect 3, wherein the energy storage device powers an electronic device. Such a device can be any one or more of a computing device or a sensor.
Aspect 9. The energy storage device of Aspect 8, wherein the energy storage device and the electronic device are comprised in the same article. As but one example, the energy storage device and the electronic device can be comprised in a jacket.
Aspect 10. The energy storage device of Aspect 9, wherein the article is a garment. Example garments are described elsewhere herein and include, for example, a shirt, a jacket, pants, robe, coverall, a scarf, a hat or other headwear, a shoe, a sock, and the like, as well as parts of garments, such as sleeves and legs.
Aspect 11. The energy storage device of Aspect 9, wherein the article is a wearable device. Such an article can be, for example, a watch, a bracelet, a necklace, and the like.
Aspect 12. The energy storage device of Aspect 8, wherein the electronic device comprises any one or more of a sensor or a computing device. Computing devices can include, for example, mobile communications devices, such as smartphones and smartwatches.
Aspect 13. The energy storage device of Aspect 12, wherein the sensor comprises any one or more of a temperature sensor, a positional sensor, or an inertial sensor.
Aspect 14. The energy storage device of Aspect 13, wherein the sensor is an inertial sensor.
Aspect 15. The energy storage device of Aspect 13, wherein the sensor is a positional sensor.
Aspect 16. The energy storage device of Aspect 13, wherein the sensor is a temperature sensor.
Aspect 17. A method, comprising charging or discharging a cell according to Aspect 1.
Aspect 18. The method of Aspect 17, wherein the method comprises discharging a cell according to Aspect 1.
Aspect 19. The method of Aspect 18, wherein the discharging is effected to power a device.
Aspect 20. The method of Aspect 19, wherein the device comprises any one or more of a sensor or a computing device.
The present application claims priority to and the benefit of U.S. patent application No. 63/593,139, “MXene Textile Energy Storage Devices” (filed Oct. 25, 2023). All foregoing applications are incorporated herein by reference in their entireties for any and all purposes.
| Number | Date | Country | |
|---|---|---|---|
| 63593139 | Oct 2023 | US |