The present invention relates to an n-type conductive composition comprising a rigid conjugated polymer having a dihedral angle from 0° to 20° and an n-type conductive ink comprising such a composition. Further, the present invention relates to an organic optical or electronic device comprising such a composition.
With their versatility, semi-conductive and conductive polymers came up as promising solution for bio- and opto-electronic applications due to their mechanical flexibility and high electrical conductivity while being compatible with large-area deposition methods, such as inkjet printing or spray-coating techniques. Inkjet printing is recognized as an efficient method for direct deposition of functional materials on flexible substrates in predesigned patterns owing to simple processing, low cost and higher adaptability for large scale fabrication of electronic devices, sensors, light emitting diodes, etc. However, inks used in inkjet printing mostly consist of metal nanoparticles and carbon materials such as graphene and carbon nanotubes, and few polymeric inks have been developed so far.
The large-area deposition techniques are greatly compatible with the use of dopants, allowing organic conductive polymers to reach metallic behaviors while lowering their charge injection barriers. This occurs via chemical or electrochemical processes upon addition of a molecular or polymeric doping entity to a conjugated polymeric matrix, mainly involving charge-transfer processes or acid-base exchanges. Depending on the combination of polymer and dopant used, p- or n-doping can occur. Both types may be employed in organic photovoltaics (OPV) or organic light-emitting diodes (OLED) and are required when considering complementary circuitry and devices. Such material should be easy to process and insoluble in common organic solvents used in multistep device fabrication. While p-type (hole-transporting) organic polymers have been massively developed and well-studied, led by the omnipresent commercially-available water-soluble p-type PEDOT-PSS in which one moiety (i.e. the poly(3,4-ethylenedioxythiophene), PEDOT) is doped through the negative charges induced by the sulfonates from the other compound (i.e. the poly(styrenesulfonate), PSS), only few examples of n-type (electron-transporting) conductive polymers that can be doped to high conductivity (>10 S/cm) after deposition have been reported so far, owing to their lack of thermal, ambient and solvent stability as well as reliable solution processability, which often results in poor device performance. Further, most n-type conductive polymers can only be processed in halogenated solvents that are harmful for the environment.
As mentioned above, both p-type and n-type inks are needed in OPVs, OLEDs, organic thermoelectric generators (OTGs), organic supercapacitors, and fuel cells. There is currently no n-type polymeric ink that is processable from water-based or alcohol-based solution, that is highly-conductive (>5 S/cm), stable in air and at elevated temperatures and resistant to solvents in order to be over-printable. All n-doped polymeric inks reported to date are based on a semiconducting polymer and a small molecule acting as dopant. The small dopant molecules are prone to diffuse and aggregate, especially at elevated temperatures and are typically unintentionally removed when a further layer is disposed on the layer comprising the n-type ink, making the system highly unstable. In addition, very few n-doped polymers are soluble in water or alcohol.
Various design and n-doping strategies, including planarization and stiffening of the polymer backbone, engineering of the donor-acceptor character, control of the small-molecule dopant counterion-polymer side-chain miscibility, all-polymer blends based on ground-state electron transfer, are being explored. Despite great progress, the performance of n-doped conducting polymers is not yet at the level of the p-doped polymers. In other words, no n-type equivalents to PEDOT:PSS currently exist.
In view of the above, there is a need to provide an n-type conductive composition having improved stability and high electrical conductivity. Further, it is desirable that the n-type conductive composition is suitable for deposition by large-area techniques, and that it is able to withstand elevated temperatures and a variety of solvents.
In view of the above, the present invention aims to solve the problems of the prior art. To this end, the present invention relates to an n-type conductive composition comprising a rigid conjugated polymer having a dihedral angle from 0° to 20° and an n-type polymeric cation.
The term “rigid” in the context of the present invention means a conjugated polymer having a dihedral angle from 0° to 20°, preferably below 10°. The term “dihedral angle” in the context of the present invention is the angle between repeating units of the conjugated polymer. As mentioned above, the rigidity of the conjugated polymers of the present invention is a prerequisite for excellent charge transport ability combined with high stability, since torsional defects partially break the conjugation along the polymer backbone, resulting in decreased electronic delocalization, widened band gaps, increased numbers of trapped charges, and less effective intermolecular coupling.
The rigid conjugated polymer of the present invention may be an n-type rigid conjugated polymer.
The rigid conjugated polymers in the context of the present invention may have lowest unoccupied molecular orbital (LUMO) energy level ELUMO below −3.9 eV. It should be understood that the term “below” in relation to a negative value is a negative value having a greater absolute value. In other words, the term “below” in the context of the present invention implies values being positioned to the left from −3.9 on the number line, e.g. −4.2, −5.8 and so forth.
Rigid conjugated polymers, in which all the backbone units on the polymer main-chain are π-conjugated and fused, have been recognized as being particularly suitable in optical and electronic applications. These polymers have attracted great interest owing to their intriguing properties, remarkable chemical and thermal stability, and potential suitability as functional organic materials. In addition, they are distinct from conventional conjugated polymers in that the fused-ring constitution restricts the free torsional motion between the aromatic units along the backbone. Because of the diminished torsional defects, rigid conjugated polymers with fully coplanar backbones provide coherent π-conjugation, fast intra-chain charge transport, long exciton diffusion length, and strong π-π stacking interactions.
Since rigid conjugated polymers possess planar backbones with optimum π-electron delocalization and are free of torsional defects, they may be considered to be analogous to graphene nanoribbons, which combine the excellent charge transport property of graphene with opened band gaps as high-performance semi-conductive materials. Furthermore, rigid conjugated polymers display potentially high thermal and optical stability as well as high resistance to chemical degradation. Such combination of unique properties of rigid conjugated polymers make them promising candidates for a wide range of applications.
Particularly suitable type of rigid conjugated polymers according to the present invention is conjugated ladder or ladder-type polymers. In general, ladder polymers are multiple stranded polymers with periodic linkages connecting the strands, resembling the rails and rungs of a ladder, and giving an uninterrupted sequence of adjacent rings that share two or more atoms. Conjugated ladder polymers are a specific subtype of ladder polymers in which all the fused rings in the backbone are π-conjugated. In addition, they are distinct from conventional conjugated polymers in that the fused-ring constitution restricts the free torsional motion in between the aromatic units along the backbone.
Stemming from the fused backbone, conjugated ladder polymers exhibit extraordinary thermal, chemical, and mechanical stability. Because of the diminished torsional defects, conjugated ladder polymers with fully coplanar backbones provide coherent π-conjugation, fast intra-chain charge transport, long exciton diffusion length, and strong π-π stacking interactions.
Examples of conjugated ladder or ladder-type polymers include poly(benzimidazobenzophenanthroline) (BBL), polyquinoxaline (PQL), poly(phenthiazine) (PTL), poly(phenooxazine) (POL), poly(p-phenylene) ladder polymers (LPPPs) and carbazole-fluorene-based ladder polymers.
The rigid conjugated polymer of the present invention may be a conjugated ladder-type polymer. In particular, the rigid conjugated polymer of the present invention may be BBL, comprising from 2 to 10000, preferably 2 to 100, more preferably 30 to 50 repetitive units (n).
Poly(benzimidazobenzophenanthroline), BBL
The n-type polymeric cation according to the present invention is preferably an n-type polymeric dopant. The n-type polymeric dopant may be, linear polyethyleneimine (PEIlin), branched PEI (PEIbra), ethoxylated PEI (PEIE) or mixtures thereof. The number of repetitive units in the n-type polymeric dopant may be from 2 to 10000, preferably from 5 to 1000, more preferably from 50 to 100 repetitive units.
When the n-type polymeric dopant is branched PEI, a, b, c and d are positive integers, such that the sum of these integers is from 5 to 10000, preferably from 10 to 1000, more preferably from 50 to 100.
When the n-type polymeric dopant is ethoxylated PEI, x, y and z are positive integers, such that the sum of these integers is from 5 to 10000, preferably from 10 to 1000, more preferably from 50 to 100.
The mass ratio polymeric cation/(polymeric cation+rigid conjugated polymer) in the n-type conductive composition of the present invention may be from 0.01% to 99.99%, preferably from 0.1% to 90%, more preferably from 1% to 75%, most preferably from 20% to 50%.
The n-type conductive composition according to the present invention may be processable in air through simple spray-coating. After thermal activation, the n-type conductive composition, being in the form of a thermally annealed thin film, shows an electrical conductivity as high as 8 S/cm, as well as excellent thermal and ambient stability, as will be discussed in detail below. Further, it has been found that the high conductivity performance can be retained even after washing the thin films with common organic solvents, which is particularly important for the development of multi-stack optoelectronic devices. The composition of the present invention may be used as a printed active layer in thermoelectric generators with record high power output, as will be shown below. The composition of the present invention may further be implemented as a mixed ion-electron conductor in organic electrochemical transistors (OECTs) and demonstrates an n-type depletion mode of operation as well as new logic devices when coupled to PEDOT:PSS-based OECTs.
The n-type conductive composition according to the present invention may have a conductivity of at least 10-3 S/cm, preferably at least 1 S/cm.
As mentioned above, the n-type conductive composition may be processable using large-area techniques, e.g. inkjet printing or spray-coating techniques. To this end, the present invention relates to an n-type conductive ink comprising the n-type conductive composition as described above, and a non-halogenated polar solvent. This n-type conductive ink is suitable for large scale deposition methods, such as the spray-coating or inkjet printing technique. Due to its nature, this ink can be processed in air, and the low boiling point of the solvent employed does not require any thermal treatment for its drying.
The n-type conductive ink of the present invention may thus be spray-coated in air and ambient temperature, forming the film having thickness of from 2 nm to 1 mm. Such a film may exhibit electrical conductivity in the order of 0.1 S/cm. Thermal annealing under inert atmosphere may be required in order to enable the doping. The thermal annealing may be performed at temperatures from 100° C. to 300° C. for periods from 1 min to 1200 min. Preferably, thermal annealing is performed at 150° C. for 120 min or 200° C. for 90 min. The film may be encapsulated prior to the thermal annealing.
The non-halogenated polar solvent may be a protic solvent, such as water, an alcohol or mixture thereof. The alcohol may be selected from the group consisting of methanol, ethanol, propan-1-ol, propan-2-ol (IPA), butan-1-ol, 2-methylpropan-1-ol, 2-methylpropan-2-ol, 2-methylbutan-2-ol, ethane-1,2-diol, 2-methoxyethan-1-ol, and 1-methoxypropan-2-ol or mixtures thereof, as illustrated below.
Preferably, the non-halogenated polar solvent is ethanol, IPA, methanol or mixtures thereof.
The concentration of the rigid conjugated polymer and the polymeric cation in the n-type conductive ink may be from 0.001 to 200 g/l, preferably from 0.01 to 10 g/l, more preferably from 0.05 to 1 g/l.
As mentioned above, the n-type conductive composition according to the present invention may be used in an organic optical or electronic device, such as OECTs, thermoelectric devices, ternary logic inverters, OPVs, OLEDs, organic supercapacitors, batteries, fuel cells, sensors and memories.
Embodiments of the invention will now be described by way of example with reference to the accompanying drawings, of which:
As mentioned above, the present invention provides an alcohol-based n-type conductive ink for printed electronics. In a particular embodiment that will be described in detail below, the n-type conductive ink is composed of the rigid conjugated ladder-type polymer poly(benzimidazobenzophenanthroline) (BBL) doped with poly(ethyleneimine) (PEI), an amine-based insulating polymer.
BBL (Mw=60.5 kDa) was synthesized following the procedure described in the prior art (Arnold, F. E. & Deusen, R. L. V. Preparation and properties of high molecular weight, soluble oxobenz[de]imidazobenzimidazoisoquinoline ladder polymer. Macromolecules 2, 497-502 (1969)). Linear PEI (Mn=2.5 kDa, PDI<1.3), branched PEI (Mn=10 kDa, PDI=1.5), MSA, and ethanol were purchased from Sigma-Aldrich and used as received. PEDOT:PSS (Clevios PH1000) was purchased from Heraeus Holding GmbH.
The n-type conductive composition is prepared via the formulation of an ethanol-based BBL:PEI n-type conductive ink that is processable in air through simple spray-coating. After thermal activation, the n-type conductive composition comprising BBL:PEI, being in the form of a thin film shows an electrical conductivity as high as 8 S cm−1, as well as excellent thermal and ambient stability. It was also found that the high conductivity performance can be retained even after washing the thin films with common organic solvents, which is particularly important for the development of multi-stack optoelectronic devices. It has been demonstrated that the n-type conductive composition of the present invention may be used as a printed active layer in thermoelectric generators with record high power output of 11 μW/m K2.
While BBL is known to be only soluble in strong acids, such as methanesulfonic acid (MSA) or concentrated sulfuric acid, the n-type conductive ink is obtained through the dispersion of a BBL solution in MSA:TFA mixture into a large volume of ethanol under rapid stirring, leading to the formation of BBL nanoparticles to which PEI dissolved in ethanol is added to form the final conductive ink.
The BBL nanoparticles in a dispersion solution have a diameter of about 20 nm (
This ink according to the present invention can be used with large scale deposition methods, such as the spray-coating technique. Due to its nature the n-type conductive ink can be processed in air, and the low boiling point of ethanol does not necessitate any thermal treatment for drying. However, a thermal annealing under inert atmosphere is needed to activate the doping process.
The following Figures will describe various characteristics of the films obtained as follows. BBL:PEI thin films were fabricated by spray-casting in air, by means of a standard HD-130 air-brush (0.3 mm) with atomization air pressure of 2 bar. After spray-casting, the BBL:PEI thin films were annealed at 140° C. for 2 hours in N2 glove box or under vacuum to get the conducting film.
Electrical conductivity and Seebeck coefficient measurements were done in a nitrogen-filled glovebox using a Keithley 4200-SCS semiconductor characterization system. 3 nm of chromium as adhesive layer and 47 nm of gold where thermally evaporated on cleaned glass substrates, through a shadow mask, forming electrodes with a channel length/channel width of 30 μm/1000 μm for the electrical and 0.5 mm/15 mm for Seebeck coefficient characterizations.
The electrical conductivity of BBL:PEI thin films as a function of PEI content is reported in
Further, effect of film thickness on the electrical conductivity was studied. The results are shown in
This anisotropic conductivity is interpreted in terms of a percolating cluster model, developed for similar two-phase systems like PEDOT:PSS. The negatively charged BBL chains are preferentially ordered parallel to the substrate and are compensated by the long positively charged PEI chains, such that the latter are also expected to have a preferential order parallel to the substrate. This anisotropy favors the in-plane conductivity as also observed in the case of PEDOT:PSS.
It has been found that the n-type conductive composition of the present invention, in a particular embodiment comprising BBL:PEI, shows excellent ambient stability, with the conductivity of 12-μm-thick films decreasing less than 25% upon 24 hour exposure to air (
Thermal stability of the n-type conductive composition of the present invention represented by BBL:PEI, was studied. The thermal stability is crucial for applications that require continuous operation at high temperatures (such as solar cells or thermoelectrics). Remarkably, no degradation of the electrical conductivity or Seebeck coefficient was observed even after annealing for 24 hours at 200° C. in inert atmosphere (see
Also, cycling the temperature between 20° C. and 100° C. did not show any sign of causing degradation even after 10 cycles (
Next, the ability of BBL:PEI to maintain the high conductivity performance after washing the thin films with common organic solvents was studied (
Below, different applications of the n-type conductive composition according to the present invention will be described.
Thermoelectric generators (TEGs) had an in-plane geometry with one p/n-leg pair module prepared on a 25-μm-thick polyethylene naphthalate (PEN) substrate. For the p-leg, PEDOT:PSS (PH1000) was used, treated with DMSO (5% wt %). Considering the different electrical conductivity of secondary-doped PEDOT:PSS and BBL:PEI, the widths of the p/n legs were set to 2.5 mm/20 mm, respectively; the leg lengths and thicknesses were both 2.5 mm and 10 μm, respectively. First, the Cr/Au electrodes were evaporated to the PEN substrate through a shadow mask. Then, PEDOT:PSS and BBL:PEI legs were printed through spray-coating the relative dispersions in air. The samples were then annealed in nitrogen at 140° C., and followed by encapsulation with CYTOP. For TEGs with silver electrodes, the PEDOT:PSS and BBL:PEI legs were directly printed on PEN substrate in air, the silver paste was printed on the top of legs to form the electrodes. The samples were then annealed and encapsulated using the same method.
BBL:PEI presents maximum thermoelectric power factor over 11 μw m−1 K−2, with PEI content of 33% (
Finally, BBL:PEI has been tested as an n-type organic mixed ionic-electronic conductor in OECTs.
OECTs and ternary inverters were prepared as follows. OECTs had a lateral-gate geometry, and were fabricated on glass substrates (standard microscope glass). The substrates were washed by acetone, water, and isopropanol sequentially in ultrasonic bath and dried by nitrogen. Then, chromium/gold (5 nm/50 nm) were deposited on the substrates through shadow mask to form the source/drain electrodes with channel length L=30 μm, channel width W=1 mm. For n-type depletion mode OECT, a 50 nm-thick BBL:PEI channel and gate layer were spray-coated through shadow mask with gate size of 5 mm×5 mm. The samples were annealed in nitrogen at 140° C. for 2 h and finally a protection tape insulating layer were added. For the p-type depletion mode OECT, PEDOT:PSS (containing 1 wt % of (3-glycidyloxypropyl)trimethoxysilane and 5 wt % of ethylene glycol) was homogenized in ultrasonic bath for 30 min then spin-coated at 4000 rpm on the substrate. The PEDOT:PSS layer were patterned by protection tape to form the channel and gate (gate size of 5 mm×5 mm). The samples were annealed at 120° C. in air for 1 min and dipped into TAM52 ethanol solution (5-20 mg/mL) for 1 min. After annealing in nitrogen at 140° C. for 60 min, the samples were finally insulated by using a protection tape. For ternary inverter, one n-type OECT, one p-type OECT and four resistors (R1=820 kΩ and R2=330 kΩ,
Since BBL:PEI films are conductive in their pristine state, the resulting n-type OECTs operate in the depletion mode.
Note that, in analogy with PEDOT:PSS-based OECTs, BBL:PEI is used for both the channel and gate material. The source-drain current (ID) is high at zero gate voltage (VG) and decreases by 3 orders of magnitude when a negative voltage bias is applied to the gate. The maximum transconductance is 0.38 mS at VG=0 V. In addition, the device shows excellent cycling stability and fast response times of 167 ms and 11 ms for τon and τoff, respectively (
In conclusion, it has been shown that the present invention provides a formulation of a polymeric ink that allows high n-type conductivity when processed through large-scale deposition method. The enhanced conductivity is attributed to a charge transfer mechanism occurring between the electron-rich amine in PEI to the acceptor polymer BBL, reaching a charge density up to 1020 cm−3 for the branched version. The n-type conductive composition of the present invention shows exceptional air and thermal stability, allowing it to be implemented in optoelectronic devices. For these purposes, the n-type conductive composition was used in a practical application such as OECT and record-breaking thermoelectric devices. The present invention provides the first example of an n-type depletion mode OECT device that was further integrated into a ternary logic inverter. Due to its remarkable characteristics, the unique ink of the present invention will unlock new potentials for all-organic optoelectronic and bioelectronic devices.
Although the present invention has been described with reference to various embodiments, those skilled in the art will recognize that changes may be made without departing from the scope of the invention. It is intended that the detailed description be regarded as illustrative and that the appended claims including all the equivalents are intended to define the scope of the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2020/082821 | 11/20/2020 | WO |