The invention relates to pulling nails using hammers.
Commercial carpentry hammers often include what is referred to as a “v-claw” located on the back of the hammer head. Hammer claws are available in a variety of configurations including rip claws, straight claws and curved claws. Although these claws are able to remove a variety of nails having varying nail lengths, they are not easily adapted to remove longer nails.
Methods have been developed in an attempt to improve the ability of existing hammers to remove longer nails. One such method involves placing a block of wood under the hammer head after having partially removed the nail from the work surface. The wood serves to raise the hammer fulcrum, which then provides sufficient leverage for removing longer nails. Although this approach works in some cases, carpenters are not always in close proximity to blocks of wood and often do not have a free hand available during nail removal. This situation can arise when working on a ladder, high wall area, roof or ceiling, or when holding the work piece so that it will not fall or become damaged when the nail is removed.
A number of devices have also been developed to enable the removal of longer nails. These devices include nail pulling devices, e.g., hammers and pry bars, having multiple components, multiple claws and a variety of claw configurations. Many of the components that have been developed to enhance long nail removal are designed to attach to an existing nail pulling device. The additional components tend to increase the weight and cost of the nail pulling device and may mechanically compromise the integrity of the device during use.
The invention features a tool that is capable of pulling nails of various lengths without the need for additional tools. The tool can be in the form of a standard v-claw fulcrum.
The hammer is capable of removing a variety of nail heads, sizes and lengths.
The hammer can be constructed to exhibit reduced overall weight relative to a standard hammer while providing sufficient hammer head strength.
The hammer enables the one hand removal of longer nails.
The exact nature of this invention, as well as its objects and advantages will become readily apparent upon reference to the following detailed descriptions when considered in conjunction with the accompanying drawings, in which like reference numerals designate like parts throughout the figures thereof.
Other features of the invention will be apparent from the following description of preferred embodiments thereof, and from the claims.
The hammer head includes a channel that is capable of receiving a nail that has been partially removed from a substrate. The hammer head is placed over the extended nail so that the nail passes into the channel. The hammer head is then adjusted to fix the nail in position against a side wall of the channel, the surface of the head or a combination thereof. Rotating the handle of the hammer toward the v-claw of the hammer head such that the back side of the v-claw acts as a fulcrum removes the nail from the substrate.
In operation, the exterior surface 26 of the head 12 is positioned against a substrate 34, e.g., wood, and over a nail 36 that has been partially removed from a substrate 34 such that the nail 36 enters the opening 22 and passes through the channel 24 to the second surface 28. The head 12 is adjusted to seat the head 38 of the nail 36 against the surface 28 of the head 12 near the base 40 of the head 12. As the handle 30 is rotated downward in the direction of the v-claw 20, the nail 36 is removed from the substrate 34. The nail head 38 can sit on the shoulder created by the surface 28 of the head surrounding the channel opening. Alternately, the channel can be dimensioned such that a nail sits in the channel and remains stationary due to a friction fit between the nail and the side walls of the channel.
The opening 22 and channel 24 are illustrated as having a teardrop shape but can be of a variety of shapes including, e.g., oval, keyhole, triangular, slot, diamond, circular, polygonal and combinations thereof.
The hammer may be in the form a unitary structure, i.e., the head and handle are formed (e.g., forged) simultaneously. Alternately, the handle and head can be separate components and attached to each other through mechanical or adhesive means. The head and handle can be made from a variety of materials including, e.g., steel, brass, wood, rubber, plastic, composites (e.g., plastic and filler (e.g., fibers, particles and combinations thereof) and combinations thereof.
In other embodiments, the nail receiving channel is formed on the side of the strike portion of the hammer head such that the channel is exposed.
The opening can be located in a variety of positions on the hammer head to optimize the length of nail pull capable of being achieved by a given hammer configuration.
Other embodiments are within the claims. Although the hammer head has been illustrated as included a standard v-shaped claw other claw configurations are suitable including, e.g., a unitary claw. The claw is preferably at least partially arcuate.
Those skilled in the art will recognize, or be able to ascertain using no more than routine design modifications, many equivalents to the specific invention and preferred embodiments described.
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Number | Date | Country | |
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20040211944 A1 | Oct 2004 | US |