Nail stapler

Information

  • Patent Grant
  • 6644530
  • Patent Number
    6,644,530
  • Date Filed
    Wednesday, October 9, 2002
    21 years ago
  • Date Issued
    Tuesday, November 11, 2003
    20 years ago
  • Inventors
  • Examiners
    • Smith; Scott A.
    Agents
    • Baxley; Charles E.
Abstract
A nail stapler magazine includes a first shell, an outlet element, a second shell, a plurality of positioning strips and a pusher. The first shell includes a first end, a second end, a deep groove defined therein for receiving nails each including a head, and a plurality of shallow grooves defined therein. When the nails are received in the magazine, their heads are received in one of the shallow grooves. The outlet element is formed at the first end of the first shell. The outlet element defines a slot through which the nails can be sent from the first shell into the outlet element and an outlet through which the nails can be ejected from the outlet element. The second shell is movable on the first shell. The second shell includes a first end, a second end and a plurality of grooves defined therein. Each of the positioning strips is received in one of the grooves defined in the second shell. Each of the positioning strips includes a protrusion for pressing the nails against the first shell. The pusher is movable between the first shell and the second shell. The pusher is movable between the first shell and the second shell. The pusher includes a palm, a plurality of fingers extending from the palm for pushing the nails to the outlet element and a plurality of slots each separating adjacent two of the fingers and corresponding to one of the positioning strips.
Description




BACKGROUND OF INVENTION




1. Field of Invention




The present invention relates to a nail stapler.




2. Related Prior Art




Taiwanese Patent Publication No. 369990 discloses a magazine of a nail stapler that can firmly hold nails of different widths and heights therein. This conventional magazine includes many elements and is complicated in structure and therefore high in cost.




The present invention is therefore intended to obviate or at least alleviate the problems encountered in prior art.




SUMMARY OF INVENTION




It is the primary objective of the present invention to provide a simple magazine of a nail stapler that can firmly hold nails of different widths and heights therein.




According to the present invention, a nail stapler magazine includes a first shell, an outlet element, a second shell, a plurality of positioning strips and a pusher. The first shell includes a first end, a second end, a deep groove defined therein for receiving nails each including a head, and a plurality of shallow grooves defined therein. When the nails are received in the magazine, their heads are received in one of the shallow grooves. The outlet element is formed at the first end of the first shell.




The outlet element defines a slot through which the nails can be sent from the first shell into the outlet element and an outlet through which the nails can be ejected from the outlet element. The second shell is movable on the first shell. The second shell includes a first end, a second end and a plurality of grooves defined therein. Each of the positioning strips is received in one of the grooves defined in the second shell. Each of the positioning strips includes a protrusion for pressing the nails against the first shell. The pusher is movable between the first shell and the second shell. The pusher includes a palm, a plurality of fingers extending from the palm for pushing the nails to the outlet element and a plurality of slots each separating adjacent two of the fingers and corresponding to one of the positioning strips.











Other objects, advantages, and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the attached drawings.




BRIEF DESCRIPTION OF DRAWINGS




The present invention will be described through detailed illustration of embodiments referring to the attached drawings.





FIG. 1

is a side view of a nail stapler equipped with a magazine according to the present invention.





FIG. 2

is a perspective view of the magazine according to the present invention.





FIG. 3

is an exploded view of the magazine according to the present invention.





FIG. 4

is a cross-sectional view taken along a line


4





4


in

FIG. 2

, showing the magazine containing some nails.





FIG. 5

is a cross-sectional view taken along a line


5





5


in

FIG. 2

, showing the magazine containing short nails.





FIG. 6

is similar to

FIG. 6

, but showing the magazine containing long nails.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENT




Referring to

FIGS. 1

, a nail stapler


60


is equipped with a magazine according to the preferred embodiment of the present invention.




Referring to

FIGS. 2 and 3

, the magazine includes a first shell


10


, a second shell


20


, a plurality of positioning strips


30


and a pusher


40


.




The first shell


10


includes a first end


11


and a second end


12


. The first shell


10


further includes a first side


101


, a second side


102


, a lower edge


16


and an upper edge


17


that all extend between the first end


11


and the second end


12


. The lower edge


16


is U-shaped when view in an end view. Thus, a groove


15


is defined in the lower edge


16


for receiving nails (not shown) that are generally formed together with one


22


another in a row. Each of the nails includes a head. A plurality of grooves


18


is defined in the first side


101


of the first shell


11


. When the nails are received in the magazine, their heads are received in one of the grooves


18


. An outlet element


13


is formed at the first end


11


of the first shell


10


. The outlet element


13


defines a slot


132


through which the nails can be passed. The slot


132


includes a plurality of enlarged portions corresponding to the grooves


18


. The outlet element


13


includes an outlet


131


through which the nails can be ejected so as to nail wood or the like. A connector


14


is secured to the second side


102


of the first shell


11


near the upper edge


17


. The connector


14


defines a hole or recess


141


. The first shell


11


, the outlet element


13


and the connector


14


are conventional and will not be described in detail.




The second shell


20


includes a first end


21


and a second end


22


. Furthermore, the second shell


20


includes a first side


201


, a second side


202


, a lower rim


26


and an upper edge


27


that all extend between the first end


21


and the second end


22


. The lower rim


26


of the second shell


20


is configured to receive the lower edge


16


of the first shell


10


. The upper rim


27


of the second shell


20


is configured to receive the upper edge


17


of the first shell


10


. A plurality of grooves


18


and two tunnels


29


are defined in the second side


201


of the second shell


20


so that the grooves


18


are located between the tunnels


29


. A slot


24


is defined in the second shell


20


so as to be in communication with the grooves


28


. A plurality of holes


242


is defined in the second shell


20


so that each of the holes


242


is in communication with one of the grooves


28


.




Each of the positioning strips


30


includes a first end


31


and a second end


32


in which a hole


34


is defined. A pin


33


is inserted through the holes


34


in order to assemble the positioning strips


30


in a pivotal manner. Each of the positioning strips


30


includes a protrusion


35


formed on an edge.




The pusher


40


includes a plurality of fingers


42


and a palm


45


from which the fingers


42


extend. The fingers


42


and the palm


45


extend in a same plane. The fingers


42


are separated from one another by.means of a plurality of slots


421


. The pusher


40


includes two fins


46


projecting from a side of the palm. A tube


41


is formed on each of the fins


46


. Each of the tubes


41


includes a closed end and an open end.




A stop


44


includes a hook


442


pivotally mounted thereon. The stop


44


is conventional and therefore will not be described in detail.




A stop/cover


50


includes a stop


51


, a cover


52


extending perpendicular to the stop


51


and an attachment portion


54


integrated with the stop


51


.




In assembly, the positioning strips


30


are received in the grooves


28


. The tubes


41


are inserted in the tunnels


29


. Thus, the positioning strips


30


are retained in the grooves


28


by means of the palm


45


. An end of a spring


43


is inserted into each of the tubes


41


through the open end. The stop


44


is secured to the second end


22


of the second shell


20


. Thus, the springs


43


bias the pusher


40


toward the first end


21


of the second shell


20


. The stop


51


is inserted in the slot


24


. Thus, the pusher


40


is retained on the second shell


20


by means of the stop


51


and the stop


44


. A spring


25


is received in each of the holes


242


. The attachment portion


54


is secured to the first side


201


of the second shell


20


. The holes


242


are covered by means of the cover


52


. Thus, the cover


52


retains the springs


25


in the holes


242


, and the springs


25


bias the positioning strips


30


away from the second side of the second shell


20


, i.e., toward the first side


101


of the first shell


10


.




For use, the nails are received in the groove


15


and their heads are received in one of the grooves


18


. The first shell


11


is positioned beside and moved relative to the second shell


20


so that the edges


16


and


17


of the first shell


11


are held by means of the rims


26


and


27


of the second shell


20


. The hook


442


is inserted in the recess


141


, thus completing the assembly of the magazine.




Referring to

FIG. 4

, the nails are pushed to the outlet element


11


by means of the pusher


40


. Some of the positioning strips


30


biased by the springs


25


contact some of the nails so as to push the nails against the first side


101


of the first shell


10


. Thus, the nails do not shake in the magazine.




Referring to

FIG. 5

, short nails


62


are received in the magazine. The heads of the short nails


62


are received in the third one (counted from the lowermost one to the uppermost one) of the grooves


18


. The protrusions


35


of the first and second ones of the positioning strips


30


contact some of the short nails


62


, and the protrusion


35


of the third one of the positioning strips


30


contacts their heads. Thus, the short nails


62


are retained against the first side


101


of the first shell


10


.




Referring to

FIG. 6

, long nails


64


are received in the magazine. The heads of the long nails


64


are received in the fifth one (counted from the lowermost one to the uppermost one) of the grooves


18


. The protrusions


35


of the first, second, third and fourth ones of the positioning strips


30


contact some of the long nails


64


, and the protrusion


35


of the fifth one of the; positioning strips


30


contacts their heads. Thus, the long nails


64


are retained against the first side


101


of the first shell


10


.




The slots


421


defined between the fingers


42


are used to ensure that the protrusions


35


of the positioning strips


30


push the nails against the first side of the first shell


10


. In detail, when the fingers


42


reach the outlet element


13


, the protrusions


35


of the positioning strips


30


extend through the slots


421


defined between the fingers


42


so as to push the nails against the first side of the first shell


10


.




The present invention has been described through detailed illustration of the preferred embodiment. Those skilled in the art can derive many variations from the preferred embodiment without departing from the scope of the present invention. Therefore, the preferred embodiment shall not limit the scope of the present invention. The scope of the present invention is defined in the attached claims.



Claims
  • 1. A nail stapler magazine including:a first shell including a first end, a second end, a deep groove defined therein for receiving nails each including a head, and a plurality of shallow grooves defined therein, wherein when the nails are received in the magazine, their heads are received in one of the shallow grooves; an outlet element formed at the first end of the first shell, the outlet element defining a slot through which the nails can be sent from the first shell into the outlet element and an outlet through which the nails can be ejected from the outlet element; a second shell movable on the first shell, the second shell including a first end, a second end and a plurality of grooves defined therein; a plurality of positioning strips each received in one of the grooves defined in the second shell, each of the positioning strips including a protrusion for pressing the nails against the first shell; and a pusher movable between the first shell and the second shell, the pusher including a palm for pushing the nails to the outlet element, a plurality of fingers extending from the palm and a plurality of slots each separating adjacent two of the fingers and corresponding to one of the positioning strips.
  • 2. The magazine according to claim 1, including at least one elastic element arranged between the second shell and the positioning strips in order to bias the positioning strips toward the nails.
  • 3. The magazine according to claim 1, including five elastic elements each arranged between the second shell and one of the positioning strips in order to bias the positioning strips toward the nails.
  • 4. The magazine according to claim 3 wherein the second shell defines a plurality of holes for receiving one of the elastic elements.
  • 5. The magazine according to claim 4 wherein the holes extend through the second shell and the magazine includes a cover attached to the second shell for sealing the holes.
  • 6. The nail stapler magazine according to claim 1 wherein each of the positioning strips includes a first end and a second end, and the second end of the positioning strips are bundled with one another.
  • 7. The nail stapler magazine according to claim 6 wherein each of the positioning strips includes a hole defined in the second end and the magazine includes a pin inserted through the holes defined in the positioning strips in order to bundle the positioning strips in a pivotal manner.
  • 8. The nail stapler magazine according to claim 1 wherein the pusher includes two fins projecting from a side of the palm and the second shell includes two tunnels defined therein for receiving the fins.
  • 9. The nail stapler magazine according to claim 8 wherein the pusher includes two tubes each formed on one of the fins and received in one of the tunnels.
  • 10. The nail stapler magazine according to claim 9 wherein each of the tubes includes a closed end and an open end for receiving a spring.
  • 11. The nail stapler magazine according to claim 1 wherein the slot defined in the outlet element includes a plurality of enlarged portions corresponding to the grooves.
  • 12. The magazine according to claim 1 wherein the first shell includes a lower edge in which the deep groove is defined.
  • 13. The magazine according to claim 1 wherein the first shell includes a lower edge and an upper edge and the second shell includes a lower rim for receiving the lower edge of the first shell and an upper rim for receiving the upper edge of the first shell.
  • 14. The nail stapler magazine according to claim 1 including:a connector attached to the first shell, the connector defining a recess; and a stop attached to the second shell, the stop including a hook pivotally mounted thereon for insertion in the recess defined in the connector.
Priority Claims (1)
Number Date Country Kind
90220243 U Nov 2001 TW
US Referenced Citations (8)
Number Name Date Kind
5522533 Mukoyama et al. Jun 1996 A
5632431 Lin May 1997 A
5692665 Lee Dec 1997 A
5873509 Liao Feb 1999 A
5934539 Lee Aug 1999 A
5967396 Chuang Oct 1999 A
6161746 Wey Dec 2000 A
6564985 Chou May 2003 B1