Nail stapler

Information

  • Patent Grant
  • 6742691
  • Patent Number
    6,742,691
  • Date Filed
    Friday, August 23, 2002
    22 years ago
  • Date Issued
    Tuesday, June 1, 2004
    20 years ago
  • Inventors
  • Examiners
    • Rada; Rinaldi I.
    • Durand; Paul
    Agents
    • Kamrath; Alan D.
    • Nikolai & Merserau, P.A.
Abstract
A nail stapler includes a gun and a magazine for receiving and supplying staple nails to the gun. The gun includes a shell, a solenoid received in the shell, a puncher received in the shell for movement from an original position to a punching position due to attraction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring. The security device includes an elastic end for contact with the puncher. The nail elastic end of the security device includes a plurality of elastic elements. The puncher defines a cavity with a wall for contact with the elastic elements. The shell includes two halves each including a retainer formed on an internal face. The security device defines a groove for receiving the retainers of the halves of the shell.
Description




BACKGROUND OF INVENTION




1. Field of Invention




The present invention relates to a nail stapler.




2. Related Prior Art




Referring to

FIGS. 5 and 6

, a conventional nail stapler includes a gun


10


and a magazine


16


. The gun


10


includes a shell


11


, a solenoid


12


received in the shell


11


, a puncher


13


received in the shell


11


, a spring


14


compressed between an end of the solenoid


12


and a head of the puncher


13


and a pin


15


secured to the puncher


13


. When activated, the solenoid


12


attracts the puncher


13


and therefore the pin


15


in order to punch a staple nail


17


from the magazine


16


through an outlet


18


. When the magnetic force is gone, the puncher


13


resumes its original position due to the spring


14


as shown in FIG.


5


. However, the puncher


13


may hit and rebound from a portion of the shell


11


so as to punch a staple by mistake as shown in FIG.


6


.




The present invention is therefore intended to obviate or at least alleviate the problems encountered in the prior art.




SUMMARY OF INVENTION




It is the primary objective of the present invention to provide a nail stapler with a security device for preventing stapling by mistake.




According to the present invention, a nail stapler includes a gun and a magazine for receiving and supplying staple nails to the gun. The gun includes a shell, a solenoid received in the shell, a puncher received in the shell for movement from an original position to a punching position due to attraction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring.




The security device includes an elastic end for contact with the puncher.




The nail elastic end of the security device includes a plurality of elastic elements. The puncher defines a cavity with a wall for contact with the elastic elements.




The shell includes two halves each with a retainer formed on an internal face. The security device defines a groove for receiving the retainers of the halves of the shell.




Other objectives, advantages, and novel features of the invention will become more apparent from the following detailed description when taken in conjunction with the attached drawings.











BRIEF DESCRIPTION OF DRAWINGS




The present invention will be described through detailed illustration of embodiments referring to the attached drawings wherein:





FIG. 1

is an exploded view of a nail stapler according to the present invention;





FIGS. 2-4

are cross-sectional views of the nail stapler in different positions; and





FIGS. 5 and 6

are cross-sectional views of a nail stapler in different positions in accordance with prior art.











DETAILED DESCRIPTION OF PREFERRED EMBODIMENT




Referring to

FIGS. 1-4

, according to the present invention, a nail stapler includes a gun


20


(partially shown) and a magazine


27


.




The gun


20


includes a shell


21


, a solenoid


30


, a puncher


40


and a security device


50


.




The shell


21


consists of two halves


22


and defines a space


23


. A retainer


24


is formed on an internal face of each of the halves


22


of the shell


21


. The retainer


24


defines a semi-circular recess


25


.




The solenoid


30


defines an axial channel


31


. The solenoid


30


is received in the shell


21


. A pad


32


is positioned between the solenoid


30


and a portion of the shell


21


.




The puncher


40


includes a first end


41


and a second end


42


. The first end


41


of the puncher


40


is formed as an enlarged head


411


. A cavity


44


is defined in the first end


41


. A pin


43


is secured to the second end


42


of the puncher


40


. The pin


43


is inserted through a space surrounded by the spring


45


and the axial channel


31


of the solenoid


30


. The puncher


40


is inserted through the space surrounded by the spring


45


. The spring


45


is compressed between an end of the solenoid


30


and the enlarged head


411


of the puncher


40


.




The security device


50


includes a groove


51


defined in a periphery and a plurality of elastic elements


52


formed on an end. The security device


50


is put in the shell


21


. The retainers


24


of the halves


22


are inserted in the groove


51


of the security device


50


so as to retain the security device


50


in position.




Referring to

FIG. 2

, when activated, the solenoid


30


attracts the puncher


40


and therefore the pin


43


to move downwards so as to punch a staple nail


28


from the magazine


27


through an outlet


26


. The spring


45


is compressed.




Referring to

FIG. 3

, when the magnetic force is gone, the puncher


40


resumes its original position due to the spring


45


.




Referring to

FIG. 4

, when the puncher


40


reaches its original portion, the elastic elements


52


of the security device


50


are inserted in the cavity


44


of the puncher


40


. The elastic elements


52


of the security device


50


stretch out so as to contact the wall of the cavity


44


of the puncher


40


. Thus, the puncher


40


does not hit and rebound from the retainer


24


to avoid punching a staple nail by mistake.




The present invention has been described through detailed illustration of the preferred embodiment. Those skilled in the art can derive many variations from the preferred embodiment without departing from the scope of the present invention. Therefore, the preferred embodiment shall not limit the scope of the present invention. The scope of the present invention is defined in the attached claims.



Claims
  • 1. A nail stapler including:a gun including a shell, a solenoid received in the shell, a puncher received in the shell and to be attracted from an original position to a punching position in a movement direction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring; and a magazine for receiving and supplying staple nails to the gun, wherein the puncher defines a cavity with a wall for contact with the security device, wherein the security device includes an elastic end for contact with the puncher, wherein the elastic end of the security device includes a plurality of elastic elements, wherein the wall contacts the elastic elements.
  • 2. The nail stapler according to claim 1 wherein the shell includes two halves, with each half including a retainer formed on an internal face, and wherein the security device defines a groove for receiving the retainers of the halves of the shell.
  • 3. The nail stapler according to claim 1 with the wall of the cavity extending parallel to the movement direction.
  • 4. The nail stapler according to claim 3 with the plurality of elastic elements stretching outward perpendicular to the movement direction to contact the wall of the cavity.
  • 5. The nail stapler according to claim 4 with each of the plurality of elastic elements including an outer surface contacting the wall, with the outer surface being inclined to the movement direction and the wall.
  • 6. The nail stapler according to claim 5 with the wall of the cavity having a shape in a plane perpendicular to the movement direction, with the plurality of elastic elements arranged in the shape and having spaces between adjacent elastic elements arranged in the shape.
  • 7. The nail stapler according to claim 6 with the portion of the puncher comprising an enlarged head against which the spring is compressed, with the enlarged head being concentric around the cavity, with the enlarged head contacting the security device around the plurality of elastic elements.
  • 8. A nail stapler including:a gun including a shell a solenoid received in the shell, a puncher received in the shell and to be attracted from an original position to a punching position in a movement direction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring; and a magazine for receiving and supplying staple nails to the gun, wherein the puncher defines a cavity with a wall for contact with the security device, wherein the security device includes an elastic end for contact with the puncher, wherein the elastic end of the security device includes a plurality of elastic elements, with the wall of the cavity having a shape in a plane perpendicular to the movement direction, with the plurality of elastic elements arranged in the shape and having spaces between adjacent elastic elements arranged in the shape.
  • 9. The nail stapler according to claim 8 with the plurality of elastic elements stretching outward perpendicular to the movement direction.
  • 10. The nail stapler according to claim 8 with the portion of the puncher comprising an enlarged head against which the spring is compressed, with the enlarged head being concentric around the cavity, with the enlarged head contacting the security device around the plurality of elastic elements.
  • 11. A nail stapler including:a gun including a shell, a solenoid received in the shell, a puncher received in the shell and to be attracted from an original position to a punching position in a movement direction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring; and a magazine for receiving and supplying staple nails to the gun, wherein the puncher defines a cavity with a wall for contact with the security device, wherein the security device includes an elastic end for contact with the puncher, wherein the elastic end of the security device includes a plurality of elastic elements, with the plurality of elastic elements stretching outward perpendicular to the movement direction, with each of the plurality of elastic elements including an outer surface, with the outer surface being inclined to the movement direction, with the wall of the cavity having a shape in a plane perpendicular to the movement direction, with the plurality of elastic elements arranged in the shape and having spaces between adjacent elastic elements arranged in the shape.
  • 12. The nail stapler according to claim 11 with the portion of the puncher comprising an enlarged head against which the spring is compressed, with the enlarged head being concentric around the cavity, with the enlarged head contacting the security device around the plurality of elastic elements.
  • 13. A nail stapler including:a gun including a shell, a solenoid received in the shell, a puncher received in the shell and to be attracted from an original position to a punching position in a movement direction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring; and a magazine for receiving and supplying staple nails to the gun, wherein the puncher defines a cavity with a wall for contact with the security device, wherein the security device includes an elastic end for contact with the puncher, wherein the elastic end of the security device includes a plurality of elastic elements, with each of the plurality of elastic elements including an outer surface contacting the wall, with the outer surface being inclined to the movement direction and the wall.
  • 14. The nail stapler according to claim 13 with the wall of the cavity having a shape in a plane perpendicular to the movement direction, with the plurality of elastic elements arranged in the shape and having spaces between adjacent elastic elements arranged in the shape.
  • 15. The nail stapler according to claim 14 with the portion of the puncher comprising an enlarged head against which the spring is compressed, with the enlarged head being concentric around the cavity, with the enlarged head contacting the security device around the plurality of elastic elements.
  • 16. A nail stapler including:a gun including a shell, a solenoid received in the shell, a puncher received in the shell and to be attracted from an original position to a punching position in a movement direction by the solenoid, a pin secured to the puncher and inserted through the solenoid, a spring compressed between a portion of the solenoid and a portion of the puncher, and a security device received in the shell for buffering the puncher when the puncher is pushed from the punching position to the original position by the spring; and a magazine for receiving and supplying staple nails to the gun, wherein the puncher defines a cavity with a wall for contact with the security device, wherein the security device includes an elastic end for contact with the puncher, wherein the elastic end of the security device includes a plurality of elastic elements, with the portion of the puncher comprising an enlarged head against which the spring is compressed, with the enlarged head being concentric around the cavity, with the enlarged head contacting the security device around the plurality of elastic elements.
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3325074 Batliner et al. Jun 1967 A
3434026 Doyle Mar 1969 A
4515303 Schadlich et al. May 1985 A
4573621 Merkator et al. Mar 1986 A
4778094 Fishback Oct 1988 A
4946087 Wingert Aug 1990 A
5025971 Schafer et al. Jun 1991 A
5098004 Kerrigan Mar 1992 A
6145727 Mukoyama et al. Nov 2000 A
6364193 Tsai Apr 2002 B1