This disclosure generally relates to the field of customized sporting equipment, including hockey sticks and other equipment.
Sporting equipment, for instance hockey sticks, may be customized for individual athletes or teams, for example with printed names, words, graphics, designs, etc. for a variety of reasons such as for identification purposes or for team unity. Such customization may often take place during the manufacturing process of the sporting equipment, which can be costly and time consuming. In addition, retailers may wish to keep non-customized equipment in stock as their customers would prefer to have their equipment customized upon purchasing.
In one aspect, there is provided a method of manufacturing a piece of sporting equipment, comprising: affixing a namebar to a surface of the sporting equipment, the namebar being blank and adapted to receive thereon a printed design; applying a solvent-based clear coat to the surface of the sporting equipment including the namebar, subsequent to the affixing of the namebar; applying a removable covering over the namebar, subsequent to the applying of the solvent-based clear coat; and then applying a gripping material to at least a portion of the surface of the sporting equipment including the removable covering over the namebar, subsequently to the applying of the removable covering.
The method as defined above and described herein may further include, in whole or in part, and in any combination, one or more of the following features and/or steps.
Affixing the namebar to the surface of the sporting equipment may also include affixing the namebar to a shaft of a hockey stick.
Affixing the namebar to the shaft of the hockey stick may further include affixing a lower edge of the namebar at a position between 10 and 100 centimeters from an end of the shaft of the hockey stick.
The method of manufacturing as defined herein may also comprise removing the removable covering subsequently to the applying of the gripping material to the surface of the sporting equipment.
Applying the solvent-based clear coat to the surface of the sporting equipment may also include applying the solvent-based clear coat having urethane as an component thereof.
Applying the solvent-based clear coat to the surface of the sporting equipment may also include applying the solvent-based clear coat having a specific hardness of approximately 80D.
In another aspect, there is provided a hockey stick comprising: a shaft extending between an upper end and a lower end, the shaft including an outer surface having a namebar configured for acceptance of a printed design, the namebar disposed at a location on the outer surface of the shaft, the shaft further including a gripping material covering at least a portion of the outer surface excluding the location at which the namebar is disposed, wherein the namebar is free of the gripping material.
The hockey stick as defined above and described herein may further include, in whole or in part, and in any combination, one or more of the following features.
In a particular embodiment, the namebar is covered by a solvent-based clear coat.
In a particular embodiment, the solvent-based clear coat includes urethane as a component thereof.
In a particular embodiment, the solvent-based clear coat has a specific hardness of approximately 80D.
In a particular embodiment, the namebar has a rectangular shape.
In a particular embodiment, a lower edge of the namebar is disposed between 10 and 100 centimeters from one of the lower end and the upper end of the shaft.
In yet another aspect, there is provided an aligning device for a printing device configured for printing a design on a blank namebar on a surface of a piece of sporting equipment, the aligning device comprising: a body having a top surface, a bottom surface, and a cutout portion extending from the top surface to the bottom surface; and a pair of flanges extending outwardly from the bottom surface of the body, the pair of flanges configured for mounting the aligning device to the sporting equipment; wherein the top surface is configured for receiving the printing device and the cutout is positionable to expose the namebar to a nozzle of the printing device.
The aligning device as defined above and described herein may further include, in whole or in part, and in any combination, one or more of the following features.
In a particular embodiment, the body further includes outer walls extending from the top surface of the body, the outer walls configured for retaining the printing device in place.
In a particular embodiment, the top surface of the body includes ruled markings adjacent the cutout portion.
In a particular embodiment, the cutout portion has a generally rectangular shape with indentations along upper and lower edges of the cutout portion.
In still yet another aspect, there is provided a namebar printer assembly for printing a design via a printing device, the namebar printer assembly comprising: a piece of sporting equipment having a blank namebar on a surface thereof; and an aligning device having a cutout portion, fixing means for mounting the aligning device to the sporting equipment, and retaining means for retaining the printing device in place for printing, the fixing means operable to adjust the positioning of the aligning device relative to the namebar to align the cutout portion with the namebar, exposing the namebar to a nozzle of the printing device for printing the design.
The namebar printer assembly as defined above and described herein may further include, in whole or in part, and in any combination, one or more of the following features.
In a particular embodiment, the piece of sporting equipment is a hockey stick and the blank namebar is affixed to an outer surface on a shaft of the hockey stick.
In a particular embodiment, a lower edge of the blank namebar is affixed at a position between 20 and 100 centimeters from a lower end of the shaft of the hockey stick.
In a particular embodiment, the piece of sporting equipment is covered by a gripping material to a surface thereof excluding a location of the blank namebar.
In a particular embodiment, the blank namebar is covered by a solvent-based clear coat.
In a particular embodiment, the solvent-based clear coat includes urethane as a component thereof.
In a particular embodiment, the solvent-based clear coat has a specific hardness of approximately 80D.
In a particular embodiment, the blank namebar has a rectangular shape.
In a particular embodiment, the fixing means of the aligning device include a pair of flanges extending outwardly from a bottom surface of a body of the aligning device, the pair of flanges configured for mounting the aligning device to the piece of sporting equipment.
In a particular embodiment, the retaining means of the aligning device include outer walls extending from a top surface of a body of the aligning device, the outer walls configured for retaining the printing device in place.
In a particular embodiment, a top surface of a body of the aligning device includes ruled markings adjacent the cutout portion.
In a particular embodiment, the cutout portion has a generally rectangular shape with indentations along upper and lower edges of the cutout portion.
In a particular embodiment, the indentations along the upper and lower edges of the cutout portion have widths that generally coincide with the width of the blank namebar.
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The phrase “post-manufacturing customization” as used herein refers to the fact that the printing of one or more names, labels and/or designs on the hockey stick 200 (or other sporting equipment) may occur at a subsequent time and/or location after the hockey stick 200 has been manufactured. For instance, a plurality of hockey sticks 200 may be manufactured in bulk by a manufacturer without any customizations and sent to a third party retailer. The retailer may then offer the hockey sticks for purchase to consumers, who may then choose to have their newly-purchased hockey stick 200 customized with one or more designs via the namebar printer assembly 100 described herein. Such customization may be done immediately by the retailer, or at another location such as a business specializing in such customizations. Other locations for such customization may be contemplated as well.
The phrase “design” used herein refers to one or more words, images and/or graphics to be printed on the hockey stick 200 (or other sporting equipment) via the printing device 400 in a post-manufacturing customization process as described herein. Such word(s) may include an athlete's name, surname, and/or nickname. Such word(s) may further or alternatively include a team name, team nickname, team slogan, city name, city nickname, province or state name, province or state nickname, and or country name or nickname. Combinations of the above or other word(s) may be chosen by an athlete or team to identify themselves. Other word(s) may be contemplated as well. Such images or graphics may include a team's logo or icon, an image of a team's mascot, an image of an athlete's country flag, etc. Other images may be contemplated as well.
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The namebar 210 may have a rectangular shape (other shapes may be contemplated as well) and be made from or covered by any suitable material that is conducive to having a design printed on it by the printing device 400. In the shown embodiment, the namebar 210 is covered by a solvent-based clear coat that is applied to the shaft 202. Various clear coat applying means may be contemplated. In some cases, the solvent may include urethane and have a specific hardness of roughly 80D, although other materials and specific hardness' may be contemplated as well. In other cases, the namebar 210 may be a pre-fabricated strip with an adhesive underside to be applied to the shaft 202. In some embodiments, the namebar 210 may be applied to the shaft 202 during the manufacturing process of the hockey stick 200, while the printing of the design(s) on the namebar 210 may be done at a subsequent time, i.e. post-manufacturing, and/or at a different location.
The namebar 210 may include a namebar width W210 and a namebar height H210. In the shown case, the namebar width W210 does not exceed an overall width of the front outer side of the shaft 202 on which the namebar 210 is located. In other cases, the namebar 210 may be applied to more than one outer side of the shaft 202, for instance in a ‘wrapped-around’ fashion, allowing designs to be printed on more than one side of the shaft 202. In other cases, additional namebars 210 can be positioned on the shaft 202, for instance multiple namebars 210 aligned on a same outer side of the shaft 202 and/or one or more namebars 210 on other outer sides of the shaft 202, to allow for additional designs to be printed. In some cases, the lower edge of the namebar 210 may be positioned between ten and one hundred centimeters from one of the ends of the shaft. In one particular embodiment, the namebar 210 is located between 20 and 100 centimeters from the lower end of the shaft 202, where the shaft 202 meets the blade 206. Other relative positions for the namebar may be contemplated as well. The namebar height H210 may be standardized across a variety of hockey sticks 200, while in other cases certain hockey sticks 200 may be provided with a namebar 210 with a greater namebar height H210 to accommodate a larger design, for instance to accommodate a longer team name or player name. Other namebar heights H210 may be contemplated as well.
In some cases, the namebar 210 may be applied to the shaft 202 before the grip 208. In such cases, a strip of protective adhesive tape (or another such covering) may be applied to the namebar 210 to cover it while the grip 208 is applied, ensuring the surface of the namebar 210 is not compromised by such a process. Such tape may be left covering the namebar 210 until such a point where a design is to be printed on the namebar 210, as will be discussed in further detail below. As such, the covering may protect the namebar 210, for instance the solvent-based clear coat, from any stray objects or materials that may compromise the surface of the namebar 210, potentially damaging it or hampering its ability to have one or more designs printed on it. Other protective coverings may be contemplated as well.
An exemplary method of manufacturing for a piece of sporting equipment, for instance hockey stick 200, will now be described. A namebar 210 is affixed to a surface of the sporting equipment, for instance an outer surface of a shaft 202 of hockey stick 200. The colour, shape and material of the namebar 210 may vary. After the namebar 210 is affixed to the surface of the sporting equipment, a solvent-based clear coat is applied to the surface of the sporting equipment, for instance the outer surface of the shaft 202, covering the namebar 210 in said process. The solvent-based clear coat may be operable to protect the various underlying visual design features on the surface of the sporting equipment as well as the namebar 210. After the solvent-based clear coat is applied to the surface of the sporting equipment, a removable covering is applied to the namebar 210. In some embodiments the removable covering may have a similar size and shape to the namebar 210, for instance having a width about the same as the namebar width W210 and a height about the same as the namebar height H210. In other embodiments the removable covering may be over-dimensioned relative to the namebar 210. After the removable covering is applied to the namebar 210, a gripping material 208 is applied to the surface of the sporting equipment, for instance to the outer surface of the shaft 202 of the hockey stick 200. Such gripping material 208 may, for instance, aid a hockey player in gripping the shaft 202 of the stick 200. The nature of the gripping material 208 may vary, and it may cover a portion or all of the surface of the shaft 202 except for the namebar 210 as the namebar 210 is covered by the removable covering. After the gripping material 208 is applied to the surface of the sporting equipment, the removable covering may be removed from the namebar 210, exposing the namebar 210 having no gripping material 208 thereupon. In some cases, the removable covering may be removed immediately after the gripping material 208 is applied. In other cases, the removable covering may be left on the namebar 210 until a time at which the namebar 210 is ready be printed upon, as will be discussed in further detail below.
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As will be discussed in further detail below, the aligning device 300 is mountable on the hockey stick 200 with the cutout portion 310 aligned with the namebar 210 and the flanges 308 retaining the aligning device 300 in place. The flanges may thus act as fixing means, retaining the aligning device 300 to the hockey stick 200. In the shown embodiment, the cutout portion 310 is generally rectangular and has a cutout portion width W310 and a cutout portion height H310. In the shown embodiment, the cutout portion height H310 is greater than the namebar height H210 to ensure the cutout portion 310 may accommodate the entire design(s) to be printed on the namebar 210. Upper and lower edges of the cutout portion 310 may include additional alignment cutouts 312, also referred to as indentations, each having an alignment cutout width W312. In the shown embodiment, although not necessarily the case in all embodiments, the alignment cutouts 312 are centrally positioned relative to the cutout portion width W310. In addition, in some embodiments the alignment cutout width W312 may generally correspond to the namebar width W210 to facilitate alignment. As will be discussed in further detail below, the top surface 302 of the aligning device 300 may further include ruled markings 314 to assist in aligning the aligning device 300 on the hockey stick 200 for printing. In the shown embodiment, although not necessarily the case in all embodiments, the ruled markings 314 are graded in millimetres.
The aligning device 300 may include an aligning device width W300 and an aligning device height H300. In some cases, the aligning device width W300 is selected so that the printing device 400 may be snugly received within lateral outer walls 304 of the aligning device 300 during the printing process, as will be discussed in further detail below. In addition, the positioning of the cutout portion 310 with respect to the aligning device width W300 may be selected based on the sizing of the corresponding printing device 400. The aligning device 300 may thus frame the blank namebar 210 within the cutout portion 310 in a centered fashion in preparation for printing, regardless of the length or size of the design to be printed.
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As can be seen therefore, the examples described above and illustrated are intended to be exemplary only. The scope is indicated by the appended claims.
This application claims priority from U.S. patent application 63/078,461 filed on Sep. 15, 2020, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CA2021/051290 | 9/15/2021 | WO |
Number | Date | Country | |
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63078461 | Sep 2020 | US |