The present disclosure relates to microscale and nanoscale materials and their processing, and to optoelectronic devices.
Conventional inorganic perovskite is a class of crystal structure, exemplified by a calcium titanium oxide mineral composed of calcium titanate (CaTiO3). “Perovskites” lends its name to the class of compounds which have the same type of crystal structure as CaTiO3 (XIIA2+IVB4+X2−3) known as the perovskite structure. Many different cations and anions can be embedded in this structure, allowing for the development of diverse engineered materials.
The illustrative embodiments provide for a method for making a nanoimprinted perovskite film or a perovskite crystal. The method includes applying a solution onto a substrate, thereby forming a precursor film or a precursor crystal, wherein the solution comprises an organo-metal halide precursor in a solvent. The method also includes fabricating an organo-metal halide perovskite film or an organo-metal halide perovskite crystal, wherein fabricating includes annealing the precursor film or the precursor crystal, thereby at least partially evaporating the solvent. The method also includes imprinting the organo-metal halide perovskite film or the organo-metal halide perovskite crystal with a mold, thereby forming an imprinted film or an imprinted crystal. The method also includes separating the mold from the imprinted film or the imprinted crystal, thereby forming the perovskite film or the perovskite crystal.
The illustrative embodiments also provide for a nanoimprinted device including an imprinted organometal perovskite layer comprising one of a film and a crystal.
The illustrative embodiments also provide for a photovoltaic device. The photovoltaic device includes two electrically conductive electrode layers. The photovoltaic device also includes two transport layers respectively adjacent to the electrically conductive electrode layers. At least one of the electrode layers is optically transparent. The two transport layers are a hole transport layer (HTL) and an electron transport layer (ETL). The photovoltaic device also includes an imprinted organometal photoactive perovskite layer. The imprinted organometal perovskite layer is sandwiched between the two transport layers.
The illustrative embodiments also provide for a light emitting device (LED). The LED includes two electrically conductive electrode layers. At least one of the electrode layers is optically transparent. The also LED includes two transport layers respectively adjacent to the two electrically conductive electrode layers. The two transport layers are a hole transport layer (HTL) and electron transport layer (ETL). The also LED includes a light emissive imprinted organometal perovskite layer. The light-emissive imprinted organometal perovskite layer is sandwiched between the two transport layers. The two electrically conductive electrode layers are configured for charge injection into the light emissive imprinted organometal perovskite layer.
The novel features believed characteristic of the illustrative embodiments are set forth in the appended claims. The illustrative embodiments, however, as well as a preferred mode of use, further objectives and features thereof, will best be understood by reference to the following detailed description of an illustrative embodiment of the present disclosure when read in conjunction with the accompanying drawings, wherein:
Table 1 is a table showing a performance and geometry comparison of Tf-PSPD, flat PSPD, nanohole-PSPD, and nanograting-PSPD devices;
Table 2 shows a table of complete performance of tf-PSPDs, flat-PSPDs, nanohole-PSPDs, and nanograting-PSPDs under 7.27 mW/cm2 halogen light illumination;
As used herein, the following acronyms and terms have the following definitions:
“2D” stands for “two-dimensional”.
“3D” stands for “three-dimensional”.
“A” when used as a unit of measurement stands for “ampere”, a unit of measurement for an electric current.
“BABr” stands for “n-Butylammonium Bromide”.
“c” when used with a unit of measurement stands for “centi-” or one hundredth of a unit of measurement.
“C” when used as a unit of measurement stands for “Celsius,” a unit of measurement for temperature.
“DMF” stands for “dimethylformamide”.
“DMSO” stands for “N,N′-dimethyl sulfoxide”.
“DSC” stands for “differential scanning calorimetry”.
“ETL” stands for “electron transport layer.”
“eV” stands for “electron volt”, a unit of electrical energy.
“f” when used with a unit of measurement stands for “femto-”, or one quadrillionth (10−15) of a unit of measurement.
“FDTS” stands for “perfluorodecyltrichlorosilane” or any of 1H,1H,2H,2H-perfluorodecyltrichlorosilane.
“GDL” stands for “γ-butyrolactone”.
“HTL” stands for “hole transport layer”.
“Hz” stands for “Hertz”, a unit of frequency.
“I” when used as a unit of measurement stands for “current”, a unit of a flow of an electric charge.
“IPS” stands for “intermediate polymer stamp”.
“L” when used as a unit of measurement stands for “liter,” a unit of measurement for volume.
“LED” stands for “light emitting diode”.
“m” when used with a unit of measurement stands for “milli-”, or one thousandth of a unit of measurement.
“m” when used as a unit of measurement stands for “meter”, a unit of length.
“M” when used as a unit of measurement stands for “molar”, a unit of measurement for concentration in a solution.
“M” when used with a unit of measurement stands for “mega-”, or one million of a unit of measurement.
“MAC” stands for “acetaldehyde”.
“min” stands for “minute”.
“MSM” stands for “metal-semiconductor-metal”.
“n” when used with a unit of measurement stands for “nano-”, or one billionth of a unit of measurement.
“NIL” stands for “nanoimprint lithography”.
“OMH” stands for “organo-metal halide.”
“p” when used with a unit of measurement stands for “pico-”, or one trillionth of a unit of measurement.
“Pa” when used as a unit of measurement stands for “Pascal,” a unit of measurement for pressure.
“PDMS” stands for “polydimethylsiloxane”.
“PEG” stands for “polyethylene glycol”.
“PEO” stands for “polyethylene oxide”.
“PL” stands for “photoluminescence”.
“PSPD” stands for “perovskite photodetector”.
“PTFE” stands for “polytetrafluoroethylene”.
“PVP” stands for “Polyvinylpyrolidone”.
“QD” stands for “quantum dot”.
“RPM” or “r.p.m.” stands for “revolutions per minute”.
“s” stands for “second”.
“SEM” stands for “scanning electron microscopy.”
“tf-PSPD” stands for “thin film perovskite photodetector”.
“V” when used as a unit of measurement stands for “Volt”, a unit of measurement for an electric field.
“W” when used as a unit of measurement stands for “Watt”, a unit of measurement for electrical power.
“XRD” stands for “X-ray diffraction”.
The terms “II-VI” and “III-V” refers to elements in columns 2-4 and columns 3-5, respectively, of the periodic table of the elements.
“λ” is the Greek letter “lamda”, which is used herein to refer to wavelength.
“μ” when used with a unit of measurement stands for “micro-”, or one millionth of a unit of measurement.
Other acronyms reference the proper initials of elements on the periodic table of the elements.
The illustrative embodiments relate to a sub-class of perovskite materials, known as lead halide perovskites, which have a softer structure than commonly known perovskites. The illustrative embodiments may also relate to hybrid organic-inorganic perovskites, known as organo-metal halide perovskites, which has an organic A-cation, making it a softer structure. The illustrative embodiments may also be applied to inorganic A-cation types of perovskites, such as those that include cesium.
One example of this invention is a method for making a nanoimprinted organometal halide perovskite thin film for photovoltaic and optoelectronic applications. The method begins with spin coating a solution of precursors onto a substrate, the solution comprising an organolead halide precursors in a volatile solvent. The method proceeds to fabricating a damp thin-film, wherein fabricating the damp thin-film includes annealing the spin-coated film of precursor solution, thereby partially evaporating the volatile solvent and converting a precursor into organolead perovskite. After fabricating the damp thin-film, the method proceeds to imprinting the damp thin film, wherein imprinting the damp thin-film includes pressing a mold onto the damp thin film while heating the imprinted thin-film and repeating the process by applying the sequential steps of increasing pressure and temperature increments. After imprinting the damp thin-film, the method proceeds to separating the mold from the imprinted thin-film, leaving a nanoimprinted pattern, (such as nanograting or nanoholes array) on the organometal halide perovskite film.
As indicated above, this invention is related to the field of nanoscale materials and their processing. This invention is also related to the field of optoelectronic devices.
Organo-metal halide (OHP) perovskites have emerged as a promising material for next-generation optoelectronic and photovoltaic applications with low cost and high performance. However, the perovskite polycrystalline film morphology has limited the optoelectronic device performance. Improving perovskite crystallinity is crucial to further enhance its optoelectronic properties. Meanwhile, nanoscale photodetectors have attracted tremendous attention towards realizing of miniaturized optoelectronic system as they offer high sensitivity, ultra-fast response and capability to detect beyond the diffraction limit.
Photodetectors which can convert light into electrical signals play an important role in a variety of applications, such as optical communication, digital imaging and environment monitoring. Nanoscale photodetectors allow for integration of photodetectors with state-of-art IC chips while simultaneously providing high sensitivity and ultra-fast response due to high photodetector surface-to-volume ratio and reduced conductive channel dimensions. Imaging systems with nanoscale pixels may even exhibit resolution beyond the diffraction limit. Materials that are compatible with conventional silicon electronics or other flexible substrate are especially attractive. Until recently, most of the nanostructured photodetectors reported used inorganic materials such as carbon nanotubes, group II-VI compounds, and group III-V compounds, all of which require time-consuming and uneconomic fabrication processes such as the vapor-liquid-solid method.
Organolead halide perovskite, an organic-inorganic hybrid material, is a promising material for next-generation optoelectronic devices. It has long carrier diffusion length, high carrier mobility and a large absorption coefficient over broad range of wavelengths (from ultraviolet to near infrared). perovskites are solution processable, enabling cost-effective fabrication. Among the various type of perovskite photodetector structures reported, the planar metal-semiconductor-metal (MSM) structure is notably simple and easy to fabricate. The first perovskite MSM photodetector was reported by Hu et al. which utilized an ITO-perovskite-ITO structure and achieved a photo responsivity of 3.49 A/W, 0.0367 A/W at 365 nm and 780 nm with a bias voltage of 3 V respectively.
Optoelectronic performance of a perovskite photodetector is influenced by its charge carrier diffusion length and mobility, which can be improved with better crystalline quality and fewer defects. However, sophisticated techniques used to attempt production of perovskite single crystals do not remedy existing difficulties with optoelectronic integration and mass production problems.
An aspect of this invention is a method for making a nanoimprinted perovskite thin film. The method begins with spin coating a solution onto a substrate, the solution comprising an organolead halide or its precursors in a volatile solvent. The method proceeds to fabricating a damp thin-film, wherein fabricating the damp thin-film includes annealing the spin-coated solution, thereby partially evaporating the volatile solvent. After fabricating the damp thin-film, the method proceeds to imprinting the damp thin film, wherein imprinting the damp thin-film includes pressing a mold onto the damp thin film while heating the imprinted thin-film under applied pressure. After imprinting the damp thin-film, the method proceeds to separating the mold from the imprinted thin-film. The process will leave the perovskite damp film as a nanoimprinted pattern of desired geometry such as nanograting or nanohole array.
One example aspect of this invention is a method for making a nanoimprinted perovskite thin film. The method begins with spin coating a solution onto a substrate thereby forming a precursor film, wherein the solution comprises an organo-metal halide precursor in a volatile solvent. According to an embodiment of the invention, the organo-metal halide may be methylammonium lead triiodide (CH3NH3PbI3 or MAPbI3), methylammonium lead tribromide (CH3NH3PbBr3 or MAPbBr3), formamidinium lead triiodide (NH2CHNH2PbI3 or FAPbI3), formamidinium lead tribromide (NH2CHNH2PbBr3 or FAPbBr3), cesium lead triiodide (CsPbI3), cesium lead tribromide (CsPbBr3), or mixtures thereof. The substrate may be a silicon substrate. The volatile solvent may be a non-aqueous organic solvent such as, for example, an acetate-based solvent. The non-aqueous solvent may also be dimethylsulfoxide (DMSO), dimethylformamide (DMF), gamma-butyrolactone (GBL) or a mixture of these solvents.
After the spin-coating procedure, the method proceeds to applying toluene onto the precursor film before annealing.
After applying toluene, the method proceeds to fabricating a damp thin-film. Fabricating the damp thin-film includes annealing the spin-coated solution, thereby partially evaporating the volatile solvent. The damp thin-film is a perovskite thin-film. According to an embodiment of this invention, annealing may involve heating at a temperature of 100° C. for 20 minutes.
After the film fabricating step, the method proceeds to imprinting the damp thin film. The mold may be coated with an anti-adhesive. According to another embodiment of the invention, the mold may include silicon, silicon dioxide, polydimethylsiloxane (PDMS), and metal. The mold may be selected from a group of microscale and/or nanoscale structures consisting of pillars, holes, and gratings.
According to an embodiment of the invention, imprinting the damp thin film may include pressing a mold onto the damp thin-film at a pressure, such as 7 MPa, while heating the imprinted thin-film at a temperature, such as 100° C. Imprinting the damp thin-film may involve increasing the pressure and temperature by increments. Increasing the pressure may involve increasing the pressure at increments of between 0.5 MPa and 3 MPa up to 7 MPa. Increasing the temperature may involve increasing the temperature at increments of between 5° C. to 40° C., up to 130° C. The maximum temperature used in the imprinting step may vary depending on the composition of the particular organo-metal perovskite. For example, for organometal halide perovskites as FAPbBr3, maximum temperature can be around 120° C. to 130° C. The maximum temperature would depend on the decomposition temperature of the specific organometal halide perovskite,
After the imprinting step, the method proceeds to separating the mold from the imprinted thin-film.
Another example aspect of this invention is a photodetector device. The device includes two metal layers and an imprinted thin-film layer. The imprinted thin-film layer is sandwiched between the two metal layers. Furthermore, the imprinted thin-film layer is fabricated using the methods described above.
A second example aspect of the current invention is a photodetector device which includes two metal layers and an imprinted thin-film organometal perovskite layer. The imprinted thin-film layer may be sandwiched between the two-metal layer and may be fabricated using the methods described above. Another photodetector structure has the imprinted perovskite film on top of or underneath a pair of patterned electrodes, as illustrated in
A third example aspect of the current invention is a photovoltaic device which includes two electrically conductive electrode layers, two transport layers, and an imprinted thin-film organometal perovskite layer. The two transport layers, corresponding to a hole transport layer (HTL) and electron transport layer (ETL), may be adjacent to the conductive electrode layers. The imprinted thin-film organometal layer may be sandwiched between the two transport layers, and may be fabricated using the methods described above. According to an embodiment of the invention, one of the electrode layers is optionally transparent.
A fourth example aspect of the current invention is a light emitting device which includes two electrically conductive electrode layers, two transport layers, and a light-emissive imprinted thin-film organometal perovskite layer. The two transport layers, corresponding to a hole transport layer (HTL) and electron transport layer (ETL), may be adjacent to the conductive electrode layers. The imprinted thin-film organometal layer may be sandwiched between the two transport layers, and may be fabricated using the methods described above. The conductive electrode layers may be configured for charge injection into the light emissive imprinted thin-film organometal perovskite layer. According to an embodiment of the invention, one of the electrode layers is optionally transparent.
Perovskite Thin Film Preparation.
The perovskite solution was prepared by dissolving a 1:1 molar ratio of PbI2 and CH3NH3I in a 7:3 volume ratio of γ-butyrolactone:N,N′-dimethyl sulfoxide solvent mixture in a N2 glovebox. The resulting perovskite concentration was 1.2 M. The solution was heated for 24 h at 60° C. The solution was then spincoated onto the Si substrates with 100 nm thick thermal SiO2 that was previously ultrasonically cleaned with acetone and treated by oxygen plasma. The spin-coating was a two-step process—22 seconds at 1000 r.p.m. and 22 seconds at 5000 r.p.m. A 350 mL amount of anhydrous toluene was dropped on the film after 12 s in the second spin-coating step. The sample was then annealed on a hot plate at 100° C. for 10 min, during which solvents were evaporated and a dense and uniform MAPbI3 film was formed with a thickness of about 265 nm.
Nanoimprinting of Perovskite Films.
The Si flat, nanopillar, and nanograting molds were first treated with FDTS in n-heptane solvent for 5 min and then cleaned with acetone and blow dried with N2. The molds were then annealed at 100° C. for 20 min. Monolayer FDTS was formed on the Si molds, which served an antiadhesive purpose in the NIL process. The Si flat mold, nanopillar mold, and nanograting mold were then placed on the perovskite thin-film-coated substrate at different areas in a single process. The imprint utilized a multistep process: 90 s at a temperature of 35° C. and a pressure of 2 MP; 180 s at a temperature of 55° C. and a pressure of 4 MPa; 180 s at a temperature of 75° C. and a pressure of 6 MPa; and then, importantly, 1200 s at a temperature of 100° C. and a pressure of 7 MPa. The pressure was kept at 7 MPa while the chamber was cooled to a temperature of 35° C. The nanoimprinting process was then finished, and perovskite nanostructures were formed as a negative replication of the Si molds.
Fabrication of a Metal-Semiconductor-Metal Photodetector.
SiO2 (100 nm) was thermally grown on a (100) Si wafer. perovskite thin films and nanoimprinted samples were prepared as described previously. A 300 nm thick gold film was deposited on the perovskite samples in an e-beam evaporator using a shadow mask. The gap between the gold electrode pairs was 25 μm in length and 100 μm in width. The effective photodetector area was 2.5×10−5 cm2.
Characterization of Photodetector Devices.
A Keithley 4200 and a Cascade probe station were used to characterize the perovskite photodetectors. The devices under a dark environment and different illumination conditions were tested. A 150 W halogen lamp was used for illumination for all the devices. A blue LED with a peak wavelength of 466 nm and a red LED with a peak wavelength of 635 nm were used for the responsivity test of the nanograting-PSPD and tf-PSPD devices. The illumination light intensity was calibrated with a commercial Si photodiode.
Characterization of Nanoimprinted and Nonimprinted Perovskite Thin Films.
As described above, a modified solvent-engineering method was used for MAPbI3 perovskite deposition. As described, this method utilizes a mixture of γ-butyrolactone (GBL) and N,N′-dimethyl sulfoxide (DMSO) as solvents of methylammonium lead halide perovskite for spincoating followed with a toluene drip while spinning, which allows formation of a homogeneous perovskite layer after thermal annealing. In this study, (100) Si with 100 nm thick thermal oxide (SiO2 thermally grown on “crystalline silicon” having Miller index of 100, also known as a (100) Si wafer) was used as the substrate. After spin-coating and dripping with toluene, the sample was annealed at 100° C. for 10 min, which subsequently drove out most of the solvent and formed a perovskite thin film with a thickness of 265 nm. One of the samples was imprinted, as illustrated in
Morphologic improvement by NIL is also revealed. From both top the view and cross-section view, the non-imprinted film (
To confirm the improved structural order and crystallinity, another set of non-imprinted perovskite and imprinted perovskite samples were analyzed with X-ray diffraction (XRD), and the results are presented in
Both microscopic images and diffraction analysis have confirmed the positive effect of NIL on perovskite crystallinity. A simple hypothesis is that during nanoimprinting with elevated temperature and pressure the perovskite small grains slide toward the mold cavities and collide with each other, which forms bigger grains and defects such as dislocations, disclinations, and vacancies are reduced. Another explanation is that the grain boundaries have been pushed to the perovskite and mold interface during nanoimprinting and therefore crystal grains are redefined based on the mold structures.
The optical properties of both non-imprinted and nanoimprinted films were also investigated by characterizing the transmission (
The photoluminescence emission peak of the imprinted thin-films [non-imprinted] is located around 780 nm (1.59 eV) (
Characterization of Nanoimprinted and Nonimprinted Perovskite Photodetectors.
In order to evaluate the optoelectronic performance of NIL-imprinted perovskites, metal-semiconductor-metal photodetectors were fabricated by evaporating 300 nm thick gold electrodes with a 25 μm electrode gap on both imprinted and nonimprinted perovskite samples. The width of the electrode gap is 100 μm. Devices having four different types of film morphology were studied: the conventional non-imprinted thin-film perovskite photodetector (tf-PSPD) (
The schematic illustration of a nanograting-PSPD device is also shown
To obtain a more reliable performance comparison, multiple devices were tested for each type. The corresponding I-V curves under 7.27 mW/cm2 halogen light illumination are shown in
Responsivity is widely used to evaluate the efficiency of a photodetector responding to an optical signal. It is defined as the ratio of the photocurrent to the illumination power, as expressed by
where Llight is the incident light power density, S is the effective area, and Iph represents the photocurrent as given by
I
ph
=I
illuminated
−I
dark (2)
where Iilluminated and Idark are the current with and without illumination, respectively. Besides responsivity, the on/off ratio that is represented by illuminated current divided by the dark current is another important parameter for photodetectors.
The calculated photodetector parameters along with their geometries are summarized in Table 1. All the nanoimprinted devices showed significantly enhanced performance; that is, the responsivity R and on/off ratio are over 10 times and 5 times higher than those of the nonimprinted devices, respectively.
Particularly, in the dark environment, Idark has also increased by 3 times for the flat-PSPD, 2.4 times for the nanohole-PSPD, and 5 times for the nanograting-PSPD, which should be attributed to the improvement of charge carrier transport in the NIL films under an applied electrical field.
Characterization of the Effects of Thermal Annealing on Nanoimprinted and Nonimprinted Perovskite Photodetectors.
To study whether thermal annealing during NIL was the primary cause of performance enhancement of nanoimprinted devices, another set of perovskite thin-film samples was prepared and the corresponding MSM photodetectors were fabricated. One sample was annealed at 100° C. for 10 min, while another was annealed for 30 min at the same temperature during the perovskite thin-film preparation process. Ten devices were tested for each condition with a bias voltage of 1 V. Their photodetector performance was characterized and is presented in
Several processes including photon absorption, electron-hole generation, carrier transport, and recombination were utilized to assess photodetector performance. The results of SEM (
First, the carrier transport and mobility would increase, as the charge carriers encounter less scattering at the grain boundaries or defects. Therefore, both the illuminated current and dark currents increase significantly in the NIL imprinted samples. Second, electron-hole recombination lifetime may lengthen, as verified through PL lifetime tests (
The comparable on/off ratio between the flat-PSPD and nanohole-PSPD indicates that charge carrier transport might be the primary cause of the inferior performance of the nanohole-PSPD. The vertical nanohole arrays could hinder the carrier transport since the charge carriers suffer from severe surface scattering driven by the electrical field. The gratings, on the other hand, largely enhanced the carrier transport due to well-aligned conductive channels along the electrical field and ordered crystal grains to reduce surface and grain boundary scattering. The nanograting structure is also suitable for photon management due to the one-dimensional photonic band gap effect. Therefore, the nanograting-PSPDs deliver the best performance in these samples with 35-fold higher responsivity and 7-fold higher on/off current ratio than the tf-PSPD. It is noted that due to the limitation of the mold depth, the nanograting-PSPD has a residual layer of 130 nm that also contributes to the total device current.
From the SEM images of
High-Performance Perovskite Nanograting Photodetectors.
To further evaluate the nanograting-PSPDs, they were tested along with the tf-PSPD under monochromatic LED illumination. The currents of the nanograting-PSPD, tf-PSPD, and a commercial Si photodiode were measured and plotted against the LED forward current in
The irradiance was evaluated with the Si photodiode, and the corresponding photodetector current versus irradiance is plotted in
Similarly, at an illumination of λ=635 nm (
In summary, we report the use of nanoimprint lithography to define ordered perovskite nanostructures as active device areas, while NIL simultaneously improves their crystallinity and optoelectronic performance. NIL was conducted on perovskite thin films with flat, nanopillar, and nanograting molds. Planar metal-semiconductor-metal photodetectors were fabricated on the perovskite films with different morphologies, and their optoelectronic performance was characterized. All of the nanoimprinted devices demonstrated significantly improved performance compared to non-imprinted devices, while the nanograting devices are the best with an average of 35 times improvement in responsivity and 7 times improvement in on/off current ratio under 7.27 mW/cm2 halogen light illumination.
The nanograting-PSPD has a high responsivity value of 24.1 A/W at 2 nW/cm2 LED illumination of λ=466 nm and 58.5 A/W at 4.5 nW/cm2 illumination of λ=635 nm with a bias voltage of 1 V. Such performance is about 30 times better than the tf-PSPD and more than 100 times better than the commercial Si photodiode. The performance enhancement is likely due to NIL-induced higher crystallinity; particularly, the nanograting structure is favorable for better photon absorption and charge carrier transport. Further improvement on the nanograting-PSPD performance is expected by optimizing the nanograting geometries and the nanoimprinting conditions. Additionally, nanograting-based photodetectors and solar cells with vertical P-I-N structures are in preparation.
Our study demonstrated that NIL is a simple yet effective way to fabricate high-performance nanoscale optoelectronic devices using emerging hybrid perovskite materials, which are suitable for electronic circuit integration and manufacturing.
Note that prior literature [Saliba M, et al., “Structured Organic-Inorganic perovskite toward a Distributed Feedback Laser”, Adv. Mater. 2016, 28, 923-929] had indicated the difficulty and challenge of producing nanoimprinting organo-metal perovskites for optoelectronic and related photovoltaic applications. Specifically, this paper stated “One very common approach for fabricating organic DFB lasers is the direct nanoimprinting of the active material. [33,35,36] However, it is important to note the distinction between organics (soft materials) and perovskites (hard materials). It is not directly obvious that a technique used to enable lasing in organics would be translatable to perovskites. Indeed, it still remains an open challenge to demonstrate direct nanoimprinting of perovskite films.” Thus, the known art has recognized an intractable problem solved by the illustrative embodiments.
Further evidence of the difficulty of direct imprinting of perovskite comes from our DSC measurements of perovskite glass transition temperature. Nanoimprint typically requires the material to be imprinted to have a glass transition temperature so that imprinting above such temperature would be successful as the material would be soft enough to flow. The DSC experiment demonstrates that perovskite does not have glass transition behavior, indicating that it is not imprintable.
Our success of direct imprint of perovskite stems from the fundamental understanding that perovskite may be flexible to flow in a “grain-sliding” model, which is different from that of polymer that has a glass transition behavior. As described above, under pressure and heat, perovskite grains can slide and merge to fill the cavities of the mold, as we demonstrated successfully for the first time.
The material is first prepared with the following way. A 0.3 molar solution of FAPbBr3 was made with DMF as the solvent. Then, n-Butylammonium Bromide (BABr) was added to the perovskite solution so that a molar ratio of 2:10 between BABr:FAPbBr3 was achieved. The material was then spincoated at 4500 RPM for 1 minute. 300 uL of toluene was dropped on the spinning film after 4 seconds from the start of the spincoating process. Glass or Si was used as the substrate. The samples were then imprinted at 100° C., 7 MPa, for 20 mins. The structures were well formed, and then we did the XRD measurements of the imprinted sample to study its crystallinity.
For device application, the patterning itself should not degrade or destroy the key material property. To check that, XRD experiments were performed.
Continuing example 9, we tried to lower the NIL temperature to 60° C. and then to 20° C. (room temperature). It was found that the NIL can be successful even at room temperature.
This result means NIL at room temperature does not degrade the quality of the QD samples. These results also demonstrate that lower temperature imprints should be possible for QD samples likely due to the small sizes of quantum dots make them flowable under pressure even at room temperature. Therefore, the nanostructures can be formed by the pressure alone. More importantly, this process would not induce degradation of material, so that high performance devices can be made out of them.
We further demonstrated that NIL can be applied to imprint acetated perovskite material. For acetate perovskite, the samples were prepared as follows: a weight 91 mg of MAAC was placed in a glass vial and then 1.1 mL of Pbi2:MAI 1M was added in DMF ink to the glass vial. The resulting ink was stirred for 30 mins at room temperature, and the resulting solution was filtered using a 0.45 μm PTFE filter into another vial. Silicon substrates were cleaned and exposed to UV light for 15 mins. They were then transferred into a nitrogen glovebox and spincoated with the filtered ink at 5000 rpm for 60 s. Subsequent to spincoating, the samples were annealed at 100° C. for 5 mins in a hood where relative humidity was maintained at 35%. The samples were then imprinted at 100° C. and at 7 MPa for 20 mins after 24 hours of spincoating.
For the MAPbI3 perovskite PVP composite, the samples were prepared by mixing 1.5 molar solution of CH3NH3PbI3 and PVP (50% weight) and heated on a hot plate. Once a homogeneous mixture was formed, the solution was spincoated on top of a glass substrate. Dry toluene was dropped half way through the spincoating. The NIL was performed for 10 mins at 100 C and 70 bar of pressure.
The single crystalline perovskite sample of MAPb(Br2-I1) shown in
Still other examples are possible. Some additional examples are as follows.
A method for making a nanoimprinted perovskite thin film, the method comprising: applying a solution onto a substrate thereby forming a precursor film, the solution comprising an organometal halide in a volatile solvent; fabricating a damp thin-film, wherein fabricating the damp thin-film includes annealing the precursor film, thereby partially evaporating the volatile solvent; imprinting the damp thin film with a mold; and separating the mold from the imprinted thin-film.
The organometal halide is selected from a group consisting of methylammonium lead triiodide (CH3NH3PbI3 or MAPbI3), methylammonium lead tribromide (CH3NH3PbBr3 or MAPbBr3), formamidinium lead triiodide (NH2CHNH2PbI3 or FAPbI3), formamidinium lead tribromide (NH2CHNH2PbI3 or FAPbBr3), or mixtures thereof.
Applying a solution onto a substrate includes at least one of spin coating, screen printing; spraying, and inkjet printing. [those are all technical names already
Applying a solution onto a substrate includes forming a precursor film.
The volatile solvent is a non-aqueous organic solvent.
The non-aqueous solvent is an acetate-based solvent.
The non-aqueous solvent is selected from a group consisting of N,N′-dimethyl sulfoxide (DMSO), dimethylformamide (DMF), and a γ-butyrolactone:N,N′-dimethyl sulfoxide mixture.
The damp thin-film is a perovskite thin-film.
The damp thin film is composed of quantum dots of perovskite, or the damp thin film is a composite of perovskite with polyelectrolyte or other polymer matrix.
The mold is coated with an anti-adhesive.
The mold is comprises at least one of a group consisting of silicon, silicon dioxide, polydimethylsiloxane (PDMS), intermediate polymer stamp (IPS), and metal, such as Al, stainless steel or Cu.
The mold is selected from a group of microscale and/or nanoscale structures consisting of pillars, holes, and gratings.
Imprinting the damp thin film includes pressing a mold onto the damp thin-film.
Imprinting the damp thin film further includes heating the imprinted thin-film starting from 40 C [small pressure of 0.1 Mpa.
Imprinting the damp thin-film further includes increasing the pressure by increments and increasing the temperature by increments.
Imprinting the damp thin-film further includes increasing the pressure at increments of between 0.5 MPa and 3 MPa and increasing the temperature at increments of between 5° C. to 40° C.
Imprinting the damp thin-film further includes increasing the pressure up to 7 MPa and increasing the temperature up to 130° C.
Applying toluene onto the precursor film before annealing.
Annealing comprises heating at a temperature of between 80° C. and 120° C. for between 5 minutes to 60 minutes.
A photodetector device comprising: two metal layers and an imprinted thin-film organometal perovskite layer, wherein the imprinted thin-film layer is sandwiched between the two metal layers and wherein the imprinted thin-film layer is fabricated using the methods of claims 1-18.
A photovoltaic device comprising: two electrically conductive electrode layers, wherein one of the electrode layers is optionally transparent; two transport layers adjacent to the conductive electrode layers, wherein the transport layers are a hole transport layer (HTL) and electron transport layer (ETL); and an imprinted thin-film organometal perovskite layer, wherein the imprinted thin-film organometal layer is sandwiched between the two transport layers, and wherein the imprinted thin-film perovskite layer is fabricated using the methods described above.
A light emitting device (LED) comprising: two electrically conductive electrode layers, wherein one of the electrode layers is optionally transparent; two transport layers adjacent to the conductive electrode layers, wherein the transport layers are a hole transport layer (HTL) and electron transport layer (ETL); and a light-emissive imprinted thin-film organometal perovskite layer, wherein the imprinted thin-film organometal layer is sandwiched between the two transport layers, the conductive electrode layers are configured for charge injection into the light emissive imprinted thin-film organometal perovskite layer and wherein the imprinted thin-film perovskite layer is fabricated using the methods described above.
Yet other examples are possible. For example, the illustrative embodiments also contemplate the following examples.
A method for making a nanoimprinted perovskite film or a perovskite crystal comprising: applying a solution onto a substrate, thereby forming a precursor film or a precursor crystal, wherein the solution comprises an organo-metal halide precursor in a solvent; fabricating an organo-metal halide perovskite film or an organo-metal halide perovskite crystal, wherein fabricating includes annealing the precursor film or the precursor crystal, thereby at least partially evaporating the solvent; imprinting the organo-metal halide perovskite film or the organo-metal halide perovskite crystal with a mold, thereby forming an imprinted film or an imprinted crystal; and separating the mold from the imprinted film or the imprinted crystal, thereby forming the perovskite film or the perovskite crystal.
The organo-metal halide perovskite film or the organo-metal halide perovskite crystal consists of the organo-metal halide perovskite film, wherein the organo-metal halide perovskite film has a thickness of about 50 nanometers to about 100 micrometers, and wherein the perovskite film comprises a nanoimprinted perovskite film.
The organo-metal halide perovskite film or the organo-metal halide perovskite crystal is damp during fabrication.
The solvent comprises an acetate-based organic solvent.
The solvent is selected from the group consisting of: N,N′ dimethyl sulfoxide (DMSO), dimethylformamide (DMF), and a γ-butyrolactone:N,N′-dimethyl sulfoxide mixture (GBL-DMSO).
The organometal halide of the organo-metal halide perovskite is selected from the group consisting of: methylammonium lead triiodide (CH3NH3PbI3 or MAPbI3), methylammonium lead tribromide (CH3NH3PbBr3 or MAPbBr3), formamidinium lead triiodide (NH2CHNH2PbI3 or FAPbI3), formamidinium lead tribromide (NH2CHNH2PbBr3 or FAPbBr3), and mixtures thereof.
Applying the solution onto the substrate includes at least one of spin coating, screen printing, spraying, and inkjet printing.
The mold is coated with an anti-adhesive layer.
The mold comprises microscale or nanoscale structures, and wherein the microscale or nanoscale structures include at least one of pillars, holes, or gratings.
The organo-metal halide perovskite film or the organo-metal halide perovskite crystal is composed of quantum dots of perovskite.
The organo-metal halide perovskite film or the organo-metal halide perovskite crystal is composed of a composite in which perovskite is mixed with a polymer.
The polymer matrix comprises a solid polyelectrolyte, such as polyvinilpyrolidone (PVP), polyethylene glycol (PEG) or polyethylene oxide (PEO).
The mold comprises at least one of the group consisting: of silicon, silicon dioxide, polydimethylsiloxane (PDMS), fluoropolymer, and a metal.
Imprinting the film includes pressing the mold onto the film.
Imprinting the film further includes heating the film under pressure.
Imprinting the film further includes increasing the pressure by increments and increasing a temperature of the film by increments.
Imprinting the film further includes increasing the pressure at increments of between 0.5 MPa and 3 MPa and increasing the temperature comprises increasing the temperature at increments of between 5° C. to 40° C.
Applying an antisolvent onto the precursor film before annealing.
Annealing comprises heating at a temperature of between 80° C. and 120° C. for between 1 minutes to 60 minutes.
A nanoimprinted device comprising: an imprinted organometal perovskite layer comprising one of a film and a crystal. The device can further comprise two metal layers, wherein the imprinted organometal perovskite layer is sandwiched between the two metal layers, thereby forming a photodetector.
A photovoltaic device comprising: two electrically conductive electrode layers; two transport layers respectively adjacent to the electrically conductive electrode layers, wherein at least one of the electrode layers is optically transparent, and wherein the two transport layers are a hole transport layer (HTL) and an electron transport layer (ETL); and an imprinted organometal photoactive perovskite layer, wherein the imprinted organometal perovskite layer is sandwiched between the two transport layers.
At least one of the two transport layers is transparent in a visible spectrum of light.
A light emitting device (LED) comprising: two electrically conductive electrode layers, wherein at least one of the electrode layers is optically transparent; two transport layers respectively adjacent to the two electrically conductive electrode layers, wherein the two transport layers are a hole transport layer (HTL) and electron transport layer (ETL); and a light emissive imprinted organometal perovskite layer, wherein the light-emissive imprinted organometal perovskite layer is sandwiched between the two transport layers, and wherein the two electrically conductive electrode layers are configured for charge injection into the light emissive imprinted organometal perovskite layer.
The description of the different illustrative embodiments has been presented for purposes of illustration and description, and is not intended to be exhaustive or limited to the embodiments in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Further, different illustrative embodiments may provide different features as compared to other illustrative embodiments. The embodiment or embodiments selected are chosen and described in order to best explain the principles of the embodiments, the practical application, and to enable others of ordinary skill in the art to understand the disclosure for various embodiments with various modifications as are suited to the particular use contemplated.
Number | Date | Country | |
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62472392 | Mar 2017 | US |