1. Field of Invention
The present invention relates to the field of printing materials and substrates and more specifically to a multi-layered metallically infused graphics film adapted to conform to multiple surface textures, almost all user-selected adhesion processes and to nearly all standard printer and ink types.
2. Description of Related Art
The market for color digital printing systems currently exceeds $109 billion a year.
Advancements in printing technologies have typically involved improvement of the efficiency of processes in existing markets for existing uses. Far less innovation has focused on expanding into non-traditional printing markets by overcoming limitations in the printing process itself. In particular, improvements to graphic media and interaction of the media with a printer have been relatively limited.
Presently, the most significant limitation of the printing process is the printer itself. Printers are costly and only able to receive and process limited types of media. In order to embellish a surface with a printed image, the image must be produced on a media which can fit within the printer and which is specifically adapted to receive the inks that a particular printer is adapted to process.
Printers can process a surprisingly narrow range of materials. A user may potentially want to embellish walls, vehicles, machinery, appliances, windows, furnishing, plumbing and electrical components, flooring and even surfaces underwater. Currently, this is not possible because of the limitations of print media.
Every potential surface to which a printed image could conceivably be adhered has a unique surface texture. For example, a brick wall has a texture and porosity distinctively different from drywall. A wall that has received paint having sand particles in it will have noticeably different surface characteristics than a glossy, tile wall.
While inks have evolved to adapt to meet the needs of a range of surface materials needs, the materials on which images, or “print media,” can printed are far less adaptable.
Even the most advanced color graphic printing technology known in the art provides a graphic image usable on a limited number of surfaces, with a disappointing effect.
Although there are a limited number of available graphic materials known in the art, there are infinite types of surfaces a user may want to embellish. Each surface has its own quasi-unique texture and surface characteristics.
Invariably, the texture of the surface to be embellished by printed material is dramatically different from the surface and texture of the graphic. Thus, the appearance of even the highest resolution graphic may have the “slapped on” effect of a bumper sticker due to the mismatched textures of the graphic media and the underlying surface.
After printing, the graphic material must be adhered to a surface, such as a wall, fixture or vehicle. The adhesion method varies with the weight and type graphic media, and can be a haphazard proposition for a user. Adhesives add bulk, are difficult to apply and permanently damage underlying surfaces. With adhesives, a user generally does not have the option of temporarily affixing an image to a surface.
Because the cost of equipment limits print media and adhesion methods are complex, it is difficult to develop printed products that span more than limited market segments. However, a print product that can be cross-marketed to more than one segment will be lucrative.
For example, digital printing is used in multiple industries, from the $12 billion sign industry to the $1.32 billion photography publishing industry. Other industries, including, but not limited to, the display industry (e.g., banners, signs, posters, and point-of-purchase displays), graphics industry, industrial identification industry, textile industry, auto industry, packaging industry and advertising industry also use digital printing technologies. Currently, different methods and products are required for printing the graphics for each of these industries.
There is an unmet need for a graphic media and carrier system universally usable with all or most printers known in the art.
There is an unmet need for a graphic media that can be universally adapted for any adhesion method.
There is an unmet need for a graphic media that can conform to an infinite range of surface textures to create a seamless aesthetic appearance.
There is an unmet need for a graphic material that reduces the number of layers and the weight of substrate materials.
There is an unmet need for a graphic material and carrier system that can be adapted for specific printing processes and span multiple lucrative market segments with minimal adaptation of the underlying technology.
There is an unmet need for a graphic media and carrier system that can create entirely new markets for printed products by enabling the embellishment of surfaces previously assumed to be unreceptive to printing processes.
The present invention is a nanometallic transportable graphic system with a metallically infused target surface adhesion layer (TSAL) thermally bonded to a metallically infused protection layer. The metal nanoparticles create a nano-ionic bond force field that enables the nanometallic graphic apparatus to adhere to any substantially uniform surface capable of forming a uniform surface bond.
a illustrates an exemplary nanometallic graphic binding to its carrier component.
b illustrates an exemplary nanometallic graphic binding to a target surface.
a shows an exemplary nanometallic graphic partially separated from its carrier.
b shows the individual layers of an exemplary nanometallic graphic.
a, 4b, 4c, 4d and 4e illustrate an exemplary nanometallic graphic binding and conforming to various textured surfaces, specifically the surfaces of a textured wall, canvas, tile, a pipe and a rock.
a and 6b illustrate nanometallic transportable graphic in use with effects layer.
As used herein, the term “electromagnetic binding surface” means any surface, regardless of materials, contours and porosity, which is sufficiently free from solid particulate matter (e.g., impurities and dust) and liquids to allow the formation of a nano-ionic bond.
As used herein, the term “ink absorption” refers to the ability of a material of one state, such as a solid, to incorporate ink in a second state, such as liquid.
As used herein, the term “ink retention” refers to the ability of a material to continually possess or hold ink. Ink retention is measured using any method known in the art, including the crosshatch adhesion test.
As used herein, the term “metallically infused” means having a composition in which one or more metallic particles are dispersed or suspended.
As used herein, the term “metallically infused target surface adhesion layer (TSAL)” means a layer constructed from liquid polymer or polyurethane and known in the art infused with metallic particles including, but not limited to, copper, silver, platinum, zinc, zirconium, gold, iridium, metal alloys and combinations of these metallic particles and other alloys. A metallically infused TSAL bonds inks or toners and a target surface.
As used herein, the term “metallically infused effects layer” means a layer containing an aesthetic effect, such as a background color(s), glitter, metallic finish, pearlization, or other effect, infused with metallic particles including, but not limited to, copper, silver, platinum, zinc, zirconium, gold, iridium, metal alloys and combinations of these metallic particles and various other alloys. A metallically infused effects layer provides a background layer to a completed nanometallic transportable graphic.
As used herein, the term “metallically infused protection layer” means a layer constructed from acrylic and known in the art infused with metallic particles including, but not limited to, copper, silver, platinum, zinc, zirconium, gold, iridium, metal alloys and combinations of these metallic particles and various other alloys. A metallically infused protection layer protects a metallically infused target surface adhesion layer and any bound inks from mechanical, chemical and environmental degradation.
As used herein, the term “nano-ionic bond force field” means an ionic bond created by the presence of nanometallic particles in one surface that bond to the nanometallic particles in another surface without the use of adhesive. A nano-ionic bond force field creates a physical bond between the surfaces.
As used herein, the term “polyacrylate” means a material created of acrylate polymers. Polyacrylate is usually transparent and has some elasticity.
As used herein, the term “polyester” means a polymer in which the polymer units are linked by ester groups.
As used herein, the term “polyethylene” means a polymer made by polymerizing ethylene.
As used herein, the term “polyolefin” means a polymer created from an olefin, or alkene, as a monomer.
As used herein, the term “polyurethane” means a material created by a polymer chains containing a plurality of organic units joined by carbonate (urethane) links. Polyurethane is usually elastic and durable and experiences less wear than other similar materials.
As use herein, the term “target surface” means a surface on which a printed graphic is deposited.
For the purpose of promoting an understanding of the present invention, references are made in the text to exemplary embodiments of a nanometallic graphic apparatus and system, only some of which are described herein. It should be understood that no limitations on the scope of the invention are intended by describing these exemplary embodiments. One of ordinary skill in the art will readily appreciate that alternate but functionally equivalent materials and structures may be used. The inclusion of additional elements may be deemed readily apparent and obvious to one of ordinary skill in the art. Specific elements disclosed herein are not to be interpreted as limiting, but rather as a basis for the claims and as a representative basis for teaching one of ordinary skill in the art to employ the present invention.
It should be understood that the drawings are not necessarily to scale; instead emphasis has been placed upon illustrating the principles of the invention. In addition, in the embodiments depicted herein, like reference numerals in the various drawings refer to identical or near identical structural elements.
Moreover, the terms “substantially” or “approximately” as used herein may be applied to modify any quantitative representation that could permissibly vary without resulting in a change in the basic function to which it is related.
Nanometallic transportable graphic 100 is shown bound to target surface 130, which in the exemplary embodiment shown is a car. Target surface 130 is smooth, and nanometallic transportable graphic 100 conforms to the smooth surface of target surface 130 to create a seamless look along the car, even in areas where nanometallic transportable graphic 100 is bound.
In the exemplary embodiment shown in
In the exemplary embodiment shown in
The non-chemical bond created between nanometallic transportable graphic 100 and target surface 130 with metallic particles also reinforces the strength and structure of nanometallic transportable graphic 100 while allowing nanometallic transportable graphic 100 to maintain its flexibility and elastic qualities. For example, exemplary nanometallic transportable graphic 100 shown in
While adhesives and other binding treatments are not necessary, in some exemplary embodiments, adhesives or treatments may be desired to more securely apply nanometallic transportable graphic 100 to certain surfaces. For example, in some exemplary embodiments, adhesives, such as tape, glues, or epoxies, may be beneficial in securing nanometallic transportable graphic 100. In still further exemplary embodiments, treatments, such as the application of heat, may be beneficial in securing nanometallic transportable graphic 100. However, nanometallic transportable graphic 100 is capable of forming a nano-ionic bond force field with target surface 130 to allow nanometallic transportable graphic 100 to stick to target surface 130 without adhesives or other treatments.
a and 2b illustrate the nano-ionic bond force field formed between nanometallic transportable graphic 100, infused with nanometallic particles, and its carrier component 120 and a target surface 130.
As illustrated in
Carrier component 120 functions as a base layer which stabilizes nanometallic transportable graphic 100 during the printing process. Release surface 121 is specifically designed to be easily disengaged from nanometallic transportable graphic 100, and specifically the protection layer 20 (illustrated in
In some exemplary embodiments, release layer 121 may be specifically designed for use with smooth or embossed finishing layers 30 (not shown) to create a gloss or matte finished product.
b illustrates an exemplary nanometallic transportable graphic 100 binding to target surface 130. Nanometallic transportable graphic 100, and in some exemplary embodiments target surface 130, are infused with nanometallic particles including, but not limited to, copper, silver, platinum, zinc, zirconium, gold, iridium, metal alloys and combinations of these metallic particles and various other alloys, creating nano-ionic bond force field 126.
As illustrated in
In some exemplary embodiments, nano-ionic bond force fields 125 and 126 are resilient to temperature, moisture, acid, pressure and solvents, allowing nanometallic transportable graphic 100 to securely bind to carrier component 120 or target surface 130. However, nano-ionic bond force fields 125 and 126 may be interrupted by certain forces or substances in order to remove nanometallic transportable graphic 100 from carrier component 120 and target surface 130. For example, in some exemplary embodiments, nano-ionic bond force fields 125 and 126 may be interrupted by certain physical means, including, but not limited to, certain fluids or forces stronger than the attractive force that is creating nano-ionic bond force fields 125 and 126.
In the exemplary embodiments shown in
In the exemplary embodiments described, metallic particles are of the same substance and oriented in the same direction. In further exemplary embodiments, metallic particles may be oriented in different directions. In still further exemplary embodiments, nanometallic transportable graphic 100 may contain nanometallic particles of different substances. For example, nanometallic particles may be copper, silver, platinum, zinc, zirconium, gold, iridium, metal alloys and combinations of these metallic particles and various other alloys.
In exemplary embodiments where metallic particles are contained within layers of nanometallic transportable graphic 100, each layer may contain a different type of metallic particle, different concentration of metallic particles and/or different orientation or distribution of metallic particles. In some exemplary embodiments, metallic particles may be specifically chosen to help bind nanometallic transportable graphic 100 to a specific target surface.
In the exemplary embodiments described, the concentration of nanometallic particles in the layers of a nanometallic transportable graphic 100 range between 10 parts-per-million (ppm) to 100 ppm. In some embodiments, the concentration of nanometallic particles may be varied depending on the bonding strength, or peel force (measured in grams per inch), desired and the bonding surface. For example, as the concentration of nanometallic particles increases, the strength of the nano-ionic bond force field increases for a given surface. However, the strength ceases to increase once a maximum concentration is reached. The resulting values create an adhesion curve. The specific concentration of nanometallic particles for a transportable graphic 100 may be selected based on the adhesion curve for a desired target surface.
Depending on the nanometallic particles present in nanometallic transportable graphic 100 and/or a target surface, nano-ionic bond force fields 125 and 126 may form more readily at certain temperatures. In the exemplary embodiments described, nano-ionic bond force fields 125 and 126 are readily formed and maintained at temperatures between −40 and 400 degrees Fahrenheit without the use of additional adhesives or other treatments. In some exemplary embodiments, nano-ionic bond force fields 125 and 126 may form outside of that temperature range if adhesives or treatments are used.
In addition to creating nano-ionic bond force fields, nanometallic particles distributed throughout nanometallic transportable graphic 100 enhance the durability of inks. The specific polymer or polymers used to create nanometallic transportable graphic 100 may also be selected for its ability to absorb and retain ink. For example, polyacrylate and polyurethane are two polymers known in the art, which may be used for nanometallic transportable graphic 100.
In some exemplary embodiments, the specific polymer or polymers used may also be selected for their ability to manifest high heat, which is important for bonding and conforming to target surfaces.
In various embodiments, nanometallic transportable graphic 100 may be used to adhere any image to any surface using any printer known in the art, including but not limited to digital and traditional presses, laser printers and aqueous, solvent, low-solvent, latex and UV-curable inkjet printers.
In the embodiment shown, nanometallic transportable graphic 100 conforms to the texture of any surface to which it is applied. While no additional treatment is necessary, depending on the method used to apply it, such as heat, liquid, primer or adhesive, adhesion may be permanent or temporary.
By creating a non-chemical bond using nanometallic particles, it is possible to rotate, flex and reposition nanometallic transportable graphic 100. The nanometallic particles allow nanometallic transportable graphic 100 to be rotated. This non-chemical bond is temporary and may be subsequently be broken and reestablished. The bond may be broken solely by physical or mechanical means, such as physically pulling or separating, as distinguished from chemical means (other than water or physical dilution) known in the art.
Infusion of the nanometallic particles causes nanometallic transportable graphic 100 to remain pliable during the curing process, allowing nanometallic transportable graphic 100 to conform to the substrate's texture and contours. It is critical to use a nanometallically-infused graphic material that has the durability of cured film, but retains the flexibility of uncured film. In the exemplary embodiment described, nanometallic transportable graphic 100 is printed on a thin, nanometallic particle infused film, which remains pliable during curing. The nanometallically-infused graphic medium creates a non-chemical bond with substrates.
In the embodiment shown, the use of nanometallic particles smaller than 100 nm, allowing for greater light transmission and less light absorption, is critical. Metallic particles of a larger proportional size would cause the graphics material to darken. Preferably, nanometallic particles will have a size in the critical range of 25 nm to 65 nm.
a shows an exemplary nanometallic transportable graphic 100 partially separated from its carrier component 120. As illustrated, nanometallic transportable graphic 100 separates from carrier component 120 as a single, thin sheet. However, in some embodiments, nanometallic transportable graphic 100 may contain multiple layers or coatings, although still retaining the thinness, flexibility and appearance of a single, thin sheet.
In the exemplary embodiments described, carrier component 120 is a single-use, disposable carrier. However, in further exemplary embodiments, carrier component 120 may be double-sided or reusable. For example, carrier component 120 may contain layers for nanometallic transportable graphic 100 on both its upper and lower surface. In some embodiments, a double-sided carrier component 120 may contain one side configured to generate a nanometallic transportable graphic 100 with a matte finish, while the other side may be configured to generate a nanometallic transportable graphic 100 with a glossy finish. In further exemplary embodiments, both sides may be configured to provide identical finishes.
In still further exemplary embodiments, carrier component 120 may include a durable, reusable portion with a disposable liner or other surface or layer that is removable from both nanometallic transportable graphic 100 and carrier component 120.
As illustrated in
By diminishing the strength of the nano-ionic bond force field created between carrier component 120 and nanometallic transportable graphic 100, nanometallic graphic 100 becomes selectively releasable from carrier component 120.
For example,
In the exemplary embodiment shown, printable TSAL 10 and protection layer 20 are metallically infused. Printable TSAL 10 has a non-porous outer surface that receives ink. Because printable TSAL 10 is metallically infused, ink containing organometallic particles will create an ionic bond to printable TSAL 10.
In some exemplary embodiments, printable TSAL 10 may be patterned or colored. In still further exemplary embodiments, printable TSAL 10 may contain an ink substrate. Inks in an ink substrate may include, but are not limited to, solvents, UV inks, latex inks, flexo inks, offset inks, organometallic inks and combinations of inks. Inks may also be liquid inks or dry toner-style inks.
In other exemplary embodiments, TSAL 10 may have multiple sub-layers to create different color or aesthetic effects or provide additional thickness to nanometallic transportable graphic 100. For example, in some exemplary embodiments, TSAL 10 may contain sub-layers with different ink distributions to produce a color effect.
As illustrated in
In some exemplary embodiments, protection layer 20 may include finishing substances. For example, protection layer 20 may have a gloss finish with a light reflectivity index between 120 and 150 gloss units. In other exemplary embodiments, protection layer 20 may be considered a matte finish, with a light reflectivity index between 2 and 20 gloss units.
Protection layer 20 protects printable TSAL 10 from mechanical, chemical and environmental degradation. In the exemplary embodiment shown, protection layer 20 is structured to block ultraviolet light to prevent ink from fading. In further exemplary embodiments, protection layer 20 may contain additional light-blocking properties. In some exemplary embodiments, nanometallic particles imbedded in protection layer 20 or other layers of nanometallic transportable graphic 100 work to block ultraviolet light. In other exemplary embodiments, off-the-shelf ultraviolet-blocking materials or coatings may be used alone or in conjunction with nanometallic particles. By blocking ultraviolet light, the life of the ink used in nanometallic transportable graphic 100 is extended.
In the exemplary embodiment shown, layers 10, 20 and 30 of nanometallic transportable graphic 100 are thermally bound together to create a single component or sheet. In further exemplary embodiments, layers 10, 20 and 30 may be pressed or otherwise bound to create a single component or sheet.
While in the exemplary embodiment illustrated in
a illustrates an exemplary nanometallic transportable graphic 100 binding to target surface 130, which in the exemplary embodiment shown is a textured wall. As illustrated in
As illustrated in
b illustrates an exemplary nanometallic transportable graphic 100 binding to target surface 130, which in the exemplary embodiment shown is a pre-stretched canvas. Target surface 130 of pre-stretched canvas has an even, consistent surface texture. The even, consistent surface texture of target surface 130 is adopted by nanometallic transportable graphic 100, resulting in a constant texture across the entire surface of target surface 130, even where nanometallic transportable graphic 100 is bound.
In the exemplary embodiments illustrated in
Neither of the target surfaces 130 illustrated in
In other exemplary embodiments, nanometallic transportable graphic 100 may only include a graphic image or be cut to the size and shape of a printed graphic. For example,
As illustrated in
In the previous exemplary embodiments described in
d illustrates an exemplary nanometallic transportable graphic 100 binding to target surface 130, which in the exemplary embodiment shown is a bathroom wall tile. Because nanometallic transportable graphic 100 does not require adhesives or treatments, nanometallic transportable graphic 100 is able to remain bound to surfaces that experience a wide range of environmental conditions, including the humidity and heat experienced in a bathroom. Nanometallic transportable graphic 100 is even able to withstand cleaning. In some exemplary embodiments, nanometallic transportable graphic 100 may include a museum-grade preservative that increases the durability of nanometallic transportable graphic 100.
As illustrated in
While nanometallic graphic 100 may be used without adhesives or other treatments, it may be beneficial to use adhesives or treatments when binding nanometallic transportable graphic 100 to certain surfaces, such as bathroom tiles, which may experience harsher environments or excessive wear.
e illustrates an exemplary nanometallic transportable graphic 100 binding to target surface 130, which in the exemplary embodiment shown is a rock. As illustrated in
As illustrated in
While nanometallic transportable graphic 100 does not require adhesives or other treatments to stick to target surfaces 130, including a rock, it may be desirable to use adhesives or treatments, such as the application of heat, to help nanometallic transportable graphic 100 tightly conform to the surface texture of a target surface. In further exemplary embodiments, target surface 130 may be cleaned of any particulate matter or liquids in order to allow a nano-ionic bond force field to form between nanometallic transportable graphic 100 and target surface 130.
In some exemplary embodiments, nanometallic transportable graphic 100 may be used only for internal identification. In other exemplary embodiments, nanometallic transportable graphic 100 may be used for permanent identification. Because nanometallic transportable graphic 100 may be safely removed without damaging a target surface, it is an ideal medium for this purpose.
While in the exemplary embodiment shown in
a and 6b illustrate nanometallic transportable graphic 100 in use with effects layer 40. As illustrated in
In the exemplary embodiment shown, effects layer 40 is a metallically infused substrate bound to its carrier component 42 through a nano-ionic bond force field, similar to the manner in which nanometallic transportable graphic 100 is stably bound to its carrier 120. Once a graphic image is printed on TSAL 10, nanometallic transportable graphic 100 is removed from its carrier component 120 and placed on effects layer 40. As illustrated in
In the exemplary embodiment shown, nanometallic transportable graphic 100 creates a strong nano-ionic bond force field with effects layer 40. In other exemplary embodiments, an adhesive or adhering process may be used to bind nanometallic transportable graphic 100 and effects layer 40.
Because nanometallic transportable graphic 100 is bound to effects layer 40, effects layer 40 becomes the layer that binds to a target surface. Effects layer 40 and the target surface create a nano-ionic bond force field, which releasably joins the two surfaces.
In some exemplary embodiments, effects layer 40 creates a colored background or other visual effect (e.g., glitter, metallic finishing, pearlized finishing). In other exemplary embodiments, an effects layer may be provided for thickness and additional stability.
Image 105 is printed as nanometallic transportable graphic 100 on carrier 120. Once removed from carrier 120, nanometallic transportable graphic 100 may be placed on any target surface 130, such as a brick wall as illustrated in
In some exemplary embodiments, nanometallic transportable graphic 100 on carrier 120 may be run through a printer multiple times and receive multiple layers of ink. In some exemplary embodiments, nanometallic transportable graphic 100 may receive as many layers of ink through as many passes through a printer as the printer can accommodate. In other exemplary embodiments, it may be desirable to limit the number of layers of ink and passes through a printer to achieve or retain an aesthetic quality.
As illustrated in
In the exemplary embodiments illustrated, the force required to remove nanometallic transportable graphic 100 from a target surface 130 is 1 gram per linear inch width to 200 grams for liner inch width when pulled at 90 degrees.
Step 810 is the step of developing a carrier. The carrier must loosely bind to the nanometallic transportable graphic, but still bind the nanometallic transportable graphic with sufficient strength to carry it through the printing process. The carrier may also be selected based on the type of printer being used.
The carrier must then be coated (Step 820) with the material which forms the nanometallic transportable graphic 100. Different finishes, glosses and protective components may be considered when choosing the material that will form the nanometallic transportable graphic 100.
Step 830 is printing an image to the nanometallic transportable graphic 100. Any printing process known in the art may be used to print to the transportable graphic.
Once an image has been printed, the nanometallic transportable graphic 100 is separated from the carrier (Step 840) and applied to the desired surface (Step 850). The transportable graphic may be applied to any surface and, while adhesives or other treatments are not necessary to apply the transportable graphic, an adhesive or other treatment may be desired to help the transportable graphic neatly and strongly adhere to a surface. Adhesives or other treatments may also help the transportable graphic more closely conform to any contours or textures of the surface to which it is being applied.
This application claims priority to U.S. Utility application Ser. No. 13/326,080, titled “Nanometallic Transportable Graphic System,” filed Dec. 14, 2011, which claims priority to U.S. Provisional Application No. 61/528,502, titled “Transportable Graphic and System,” filed Aug. 29, 2011. The above applications are incorporated by reference herein.
Number | Date | Country | |
---|---|---|---|
61528502 | Aug 2011 | US |
Number | Date | Country | |
---|---|---|---|
Parent | 13326080 | Dec 2011 | US |
Child | 14960142 | US |