Patent Application
20060134420
The present invention relates to nanometric or mesoscopic dissymmetric particles comprising a part consisting of an inorganic material and a part consisting of an organic material, and also to a method for preparing them.
It is known practice to prepare dissymmetric particles comprising two organic parts by reaction of latex particles (polystyrene) with styrene monomer in the presence of divinylbenzene as a crosslinking reagent, 2,2′-azobis(2-methylbutyronitrile) as a polymerization initiator and poly-N-vinylpyrrolidone as a stabilizer. Such a method thus consists in bringing about the growth of a polymer by a free-radical process using a particle of latex that has been preconstituted and swollen with a mixture of monomers under conditions such that phase-separation of the latex and of the polymer formed is promoted [cf. H. R. Sheu, et al., J. of Polymer Science: Part A: Polymer Chemistry, Vol. 28, 653-667 (1990)].
The preparation of solid particles that are amphiphilic in nature is known from WO 01/85324. The method consists in partially modifying the surface of a mineral particle with organic chains which are hydrophobic in nature. The product obtained is an emulsifying composition comprising nanometric mineral particles that have a core made of mineral material and a hydrophobic organic coating on part of its surface, the hydrophobic coating being obtained in particular by covalent bonding using a compound comprising a long alkyl chain and a silanol group.
A method for preparing silica particles, at the surface of which small polystyrene particles are attached, is also known. Said method comprises a first step during which a suspension of silica particles is prepared, a second step during which a hydrophilic PEG methacrylate macromonomer is adsorbed onto said silica particles, and a third step during which emulsion polymerization of styrene is carried out in the presence of the modified silica particles. The concentrations of macromonomer used are 0.1 and 0.05 g.l−1 for a concentration of silica particles of 10 g.l−1. The particles obtained by means of this method consist of a silica core and of small nodules of polymer distributed evenly at the surface of the silica core (cf. Syntheses of Raspberrylike Silica/Polystyrene Materials, S. Reculusa, et al., Chem. Mater. 2002, 14 2354-2359 (published on Apr. 27, 2002)).
The aim of the present invention is to provide particles of nanometric or mesoscopic sizes comprising an organic part and a mineral part. The term “nanometric sizes” is intended to mean sizes of between 1 nm and 100 nm. The term “mesoscopic sizes” is intended to mean sizes of between 100 nm and 1 μm.
The particles according to the invention are dissymmetric particles of nanometric or mesoscopic sizes, that have an inorganic part consisting of a material A and an organic part consisting of a material B. They are characterized in that:
The inorganic material A may be a mineral oxide or a metal. The mineral oxide can be chosen, for example, from silica, iron oxides, aluminosilicates (for instance clays and zeolites), titanium dioxide or alumina. The metal can be chosen, for example, from metals that are stable in an aqueous medium (for example gold, silver and palladium). In a particular embodiment, the inorganic material bears an organic group. Such a group can be chosen, for example, from alkyl groups, and amine, thiol or nitrile functions. Silica is particularly preferred as inorganic material A.
The polymer constituting the organic material B comprises recurrent units —CR═CR′—, which may be identical or different, in which:
When R, R′ or R″ represents an alkyl group or an aryl group, it may bear a functional group, chosen for example from halides and amino groups.
The polymer constituting the organic material B may be crosslinked or noncrosslinked.
A polystyrene or a copolymer of styrene and of divinylbenzene is particularly preferred as organic material B.
The inorganic part of the dissymmetric particles of the invention may have the shape of a sphere, an ellipse, a disk, a block or a rod, whereas the organic part is always substantially spherical in shape. In a preferred embodiment, the inorganic part is spherical in shape and, in this case, the dissymmetric particles have the shape of a dumbbell when the organic and inorganic parts are substantially the same size, or the shape of a snowman if the size of one of the parts is clearly bigger than the other. The shape of the dissymmetrical particles of the invention can be identified by various microscopy techniques, in particular by transmission electron microscopy.
The method for obtaining the particles is characterized in that it comprises the following steps:
For step a), it is advantageous to use an amount of coupling agent that corresponds to approximately 0.1 mol of coupling agent per m2 of surface of silica particle.
If Ns denotes the number of polymerization seeds, SA the surfactant and I the free-radical initiator, then the number of polymerization seeds can be estimated, as a first approximation, by means of the relationship Ns≈[SA]0.6[I]0.4. For each particular case, according to the number of particles A present in the reaction medium and to their size, the operator will perform preliminary trials, that are within the scope of those skilled in the art, by varying the concentrations of SA and of I, in order to determine the optimum concentrations. Another procedure consists in fixing the amount of monomer, of initiator and of surfactant, and also the reaction time and temperature, and in performing trials of various concentrations of silica particles having a given size, in order to determine the optimum amount of said particles. This second embodiment is particularly preferred.
The implementation of steps a) and b) in the method makes it possible to obtain dissymmetric particles in the form of a colloidal solution in a solvent.
The particles can be recovered in the form of a powder by eliminating the solvent, when the organic part of the particle consists of a polymer whose glass transition temperature is greater the ambient temperature. When the transition temperature of the material is not compatible with the temperature required for drying, the particles can be recovered by lyophilization.
The initial inorganic particles of material A used in step a) of the method may have the shape of a sphere, an ellipse, a disk, a block or a rod. The shape of the particles used is found in the inorganic part of the dissymmetric particles obtained after the treatment of step b). It is preferable to use inorganic particles that have a narrow size distribution, so as to obtain hybrid particles of the same nature. As a result, in step b), the polymer nodules that form all have substantially the same size. With larger or smaller inorganic particles, hybrid particles in the shape of snowmen will form. With inorganic particles of the same size, hybrid particles in the shape of a dumbbell will form. Very small inorganic particles may not attach a nodule, and very large inorganic particles may attach two nodules. The initial inorganic particles are preferably used, for step a), in the form of a colloidal suspension for which the solids content is between 2 and 35%, preferably from 10 to 25%, and for which the pH is adjusted so as to allow the interaction with the coupling agent C.
The inorganic particles A used in step a) of the method are chosen according to the material desired for the inorganic part of the dissymmetric particles that it is desired to prepare, it being understood that the material of the initial particle is identical to the material of the inorganic part of the dissymmetric particle.
A particularly advantageous case consists of the use of particles of silica having a diameter of approximately 100 nm. Such particles can be obtained by sol-gel processing, well-known in particular under the name Stöber process. According to this process, a basic aqueous-alcoholic solution is prepared by adding an aqueous ammonia solution to a given volume of alcohol, preferably ethanol. After homogenization, a silica precursor of tetraalkoxysilane type, preferably tetraethoxysilane, is added and the reaction takes place for at least 12 hours with moderate stirring and with the temperature being controlled.
Step a) can be carried out in various ways.
According to a first embodiment, the inorganic particles are brought into contact with, as coupling agent C, a macromolecule having a hydrophilic chain that ends with a polymerizable function FC, said macromolecule being referred to hereinafter as macromonomer, and the reaction medium is stirred for a certain amount of time. As examples of macromonomers, mention may be made of poly(ethylene oxide)s, hydroxycelluloses, poly(vinylpyrrolidone)s, poly(acrylic acid)s and poly(polyvinyl alcohol)s, said compounds bearing the abovementioned free-radical polymerizable function FC. The polymerizable function FC may be, for example, a vinyl group, a methacrylate group or an allyl group. When the inorganic particles are silica particles, a poly(ethylene glycol) monomethyl ether methacrylate can advantageously be used as macromonomer.
To determine the amount of macromonomer required, the adsorption isotherm of the macromonomer chosen on the inorganic particle can, for example, be measured. If an adsorption is effectively observed, those skilled in the art may carry out preliminary trials using low concentrations, which are in general sufficient, in order to avoid promoting the nucleation of particles in the continuous phase during step b), so as to determine the optimum conditions.
The amount of time required to ensure complete adsorption of the macromonomer onto the particle A during step a) should be adjusted according to the nature of the macromonomer and of the inorganic particle. A period of 24 hours is generally sufficient.
According to a second embodiment, step a) can be carried out by covalent grafting of a coupling agent C bearing a function FC which is copolymerizable with the precursor(s) of the polymer B.
When A is a mineral oxide, the coupling agent attached by covalent grafting can be chosen from organometallic derivatives such as organosilanes corresponding to the formula R1nSiX4−n (n=1 to 3), in which X is a hydrolyzable group (for example a halogen or an alkoxide) and R1 is a radical comprising the abovementioned functional group FC. Such a coupling agent can be chosen in particular from silanes bearing polymerizable groups such as vinyl, allyl, styryl, methacryloyl and acryloyl groups. Methacryloylalkyltrialkoxysilanes are particularly preferred. The surface of the inorganic particle is then modified so as to allow attachment of the growing polymer nuclei. In this case; the method for modifying the inorganic particles consists in adsorbing the coupling agent to the surface of the particles, and then in heating the reaction medium to the required temperature so as to ensure covalent grafting of the compound by means of the hydrolysis-condensation reaction of the groups X with the surface hydroxyl groups. The excess of the various reagents can be eliminated from the reaction medium at the end of the method by dialysis. The particles thus obtained are made up of a core made of inorganic material bearing, at its surface, organic substituents that have a free polymerizable function. This method is particularly advantageous when the mineral oxide is a silica.
When A is a metal, the coupling agent attached by covalent grafting can be chosen from organothiols RSH and amines RNH2 in which R is a substituent bearing the functional group FC exhibiting affinity for the polymer B or a precursor of said polymer. As an example of such a coupling agent, mention may be made of 4-vinylaniline. The coupling agent may also be chosen from aminosilanes and thiosilanes, which would be grafted onto the metal particle via the amine function or via the thio function, respectively, and which would enable the subsequent condensation of a silane bearing the function FC required by virtue of the nature of the polymer used in step b).
In a third embodiment, the inorganic particles are suspended at a pH close to neutrality such that they are surface-charged, in the presence of an amphiphilic compound consisting of a hydrophobic part that has a polymerizable group and of a polar head that bears a charge opposite to that of the surface. The amphiphilic compounds can adsorb strongly to the surface of the inorganic particle via electrostatic interactions. These amphiphilic molecules, which simultaneously exhibit a surfactant nature and which are monomers, are known to those skilled in the art as surfmers. As examples of surfmers, mention may be made of compounds derived from styrene sulfonates (having a negatively charged hydrophilic polar head) and quaternary alkylammoniums (having a positively charged polar head), the two types of compound bearing a hydrophobic group (such as a long alkyl chain for example) that ends with a polymerizable function. N,N-Dimethyl-N-[11-p-vinylbenzoyloxy)undecyl]octadecylammonium bromide, the synthesis of which is described by Jung et al., in Langmuir 2000, 16, 4185-4195, is a typical case of the polymerizable quaternary ammonium.
Various embodiments of step b) also exist.
According to a first variant, step b) is carried out by bringing the modified particles of inorganic material A obtained at the end of step a) into contact with a monomer which is a precursor of the polymer B, in the presence of a polymerization initiator, said monomer bearing functions FB capable of reacting with the functions FC. This embodiment is particularly preferred.
According to a second variant, step b) is carried out by bringing the particles of material A obtained at the end of step a) into contact with an oligomer of the polymer B, in the presence of a polymerization initiator.
In all the variants, the polymerization process of step b) can be stopped by cooling the reaction medium to ambient temperature, and then dialyzing the cooled reaction medium so as to eliminate the traces of monomer and of initiator which that have not reacted, and also the excess surfactant.
The dissymmetric particles obtained at the end of step b) can be subjected to a further treatment aimed at modifying the surface groups of the material A that were not modified during step b).
When the precursor of the polymer B is a monomer, it is preferably chosen from compounds having a vinyl group that plays the role of polymerizable function FB. Such compounds correspond, for example, to the formula HRC═CHR′ in which R and R′ have the meaning given above. Mention may in particular be made of monomers that contain a vinyl group, in particular styrene, α-methylstyrene, vinylpyridine, vinyl acetate or vinyl propionate. Mention may also be made of monomers comprising an acrylic group, in particular vinyl esters of the methyl methacrylate, ethyl acrylate, butyl acrylate, ethylhexyl methacrylate, acrylonitrile or methacrylonitrile type.
To obtain a crosslinked organic material B, a mixture of monomers comprising one or more of the monomers above, and a crosslinking monomer comprising a second group FB, is used. As examples of crosslinking monomers, mention may be made of ethylene glycol dimethacrylate (EGDMA), diethylene glycol dimethacrylate, vinyl methacrylate or divinylbenzene. The proportion of monomer capable of crosslinking, relative to the monofunctional monomer, is preferably from 1 to 10% by weight.
When the precursor of the polymer B is an oligomer, it is preferably chosen from the polymers or copolymers obtained from a monomer as defined above, or from a mixture of monomers optionally comprising a crosslinking monomer.
Water or a water-alcohol (preferably ethanol) mixture in water/alcohol proportions of between 100/0 and 50/50 is preferably used as solvent.
The surfactant makes it possible to carry out the reaction in an emulsion or in a miniemulsion. It can be chosen from anionic, cationic or nonionic surfactants. For the nonionic surfactants, polyoxyethylenated alkylphenols can for example be used. As an anionic surfactant, an alkylbenzene sulfonate or an alkyl sulfonate can for example be used. When the polymerization is carried out in a dispersion, a steric stabilizer, such as a poly(N-vinylpyrrolidone) or hydroxypropylcellulose, is added to the reaction medium. Some of these compounds were mentioned as a coupling agent and consequently perform a double function.
The shape of the dissymmetric particles obtained at the end of step b) depends, firstly, on the shape of the initial inorganic particles and, secondly, on the duration of step b). When the inorganic particles are spherical in shape, the dissymmetric particles obtained have a shape comprising two spherical parts. If step b) is short, the inorganic part is larger than the organic part. When the duration of step b) increases, the size of the two parts becomes equal and a “dumbbell” shape is first obtained, followed by a snowman shape in which the inorganic part is smaller than the organic part.
The dissymmetric particles obtained by means of the method of the invention can be modified by reaction of the active functions present on the organic part or on the mineral part.
The particles of the invention can be used in many technical fields. An appropriate modification of the amphiphilic nature according to their chemical characteristic, and the choice of a specific size, make it possible to stabilize many “oil/water” emulsions. Thus, the particles could be useful in particular in the paint industry.
The present invention is described in greater detail by means of the following examples which are given by way of illustration, but to which it is not, however, limited.
In all the examples, use is made, as initial inorganic particles, of silica particles approximately 100 nanometers in diameter, prepared by means of a sol-gel process, referred to as “Stöber process”, in the following way.
A basic aqueous-alcoholic solution was prepared by adding 75 ml of an aqueous ammonia solution, containing an average percentage by mass of 29% of ammonia, to 1 l of ethanol. After homogenization, 30 ml of tetraethoxysilane were added as silica precursor, and the reaction medium was left for 12 hours with moderate stirring and with the temperature being controlled.
The preparation was effected at various temperatures, all the other conditions having remained unchanged. Approximately 8 g of silica were thus obtained, in each case. The diameter of the particles obtained (Φ), as a function of the temperature (T) of the reaction, is given in table 1.
After the end of the synthesis, the excesses of reagents were eliminated by successive dialyses in dialysis bags immersed in distilled water so as to exchange the ethanol solvent against water. The dialysis bags consist of a regenerated cellulose membrane. The dialysis is considered to be complete when the pH of the water outside the membrane approaches neutrality (between 7 and 8). The suspension obtained was concentrated by immersing the dialysis bag in a concentrated aqueous solution containing approximately 200 g.l−1 of polyethylene glycol (35 000 g.mol−1). The concentration of silica in the suspension was subsequently determined by measuring the mass of a dry extract.
Examples 1 to 3 illustrate the modification of the surface of the initial inorganic particles, in accordance with the first step of the method of the invention.
Examples 4 and 5 illustrate the preparation of dissymmetric particles from the silica particles whose surface was modified.
Modification of the Surface of the Silica Particles by Adsorption of a Macromonomer
The surface of the initial silica particles was modified in the following way, using suspensions of the particles having the respective concentrations indicated in the table below.
An aqueous solution of poly(ethylene glycol) monomethyl ether methacrylate (which is a macromolecule having a hydrophilic chain that ends with a polymerizable function) was added to the aqueous suspension of colloidal silica particles, in proportions such that the amount of macromonomer is close to 2 mg per m2 of silica (it being recalled that the surface of a silica particle is taken to be equal to 4.Π.r2, r being the mean radius of the particle). After the mixture had been stirred for 24 hours, the degree of adsorption of the macromolecule onto the silica was considered to be satisfactory. Dialysis was carried out under the conditions mentioned above.
Modification of the Surface of the Silica Particles by Grafting a Functional Trialkoxysilane
A trial was carried out for suspensions of initial silica particles similar to the suspensions defined in the table of example 1.
Methacryloxymethyltriethoxysilane (approximately 0.15 μmol per m2 of surface of silica) was added to each suspension of silica, after having brought the reaction medium back to ambient temperature. The reaction medium was left to stand for 12 hours in order for the compound to adsorb to the surface of the particles, and then the reactor was brought to 100° C. in order to ensure the covalent grafting of the compound by means of a hydrolysis-condensation reaction of the ethoxy groups with the silanol groups of the surface of the silica particles. The suspension of modified particles obtained was subsequently subjected to dialysis.
Modification of the Surface of the Silica Particles with a Surfmer
A trial was carried out for suspensions of initial silica particles similar to the suspensions defined in the table of example 1.
0.066 μmol (i.e. 45.2 μg) per m2 of silica, of N,N-dimethyl-N-[11-(p-vinylbenzoyloxy)undecyl]octadecylammonium bromide, synthesized beforehand according to the method described by Jung et al. (Langmuir 2000, 16, 4185-4195) was added to each suspension of silica at neutral pH. After adsorption for 12 hours, the excesses of reagents were removed by dialysis.
Synthesis of the Polymer Nodules
Surface-modified silica particles obtained according to the method of examples 1 to 3 were modified by attaching a nodule of polystyrene in the following way:
The dissymmetric particles obtained were characterized by transmission electronic microscopy.
The procedure of example 4 was reproduced, using particles obtained according to example 1, but replacing the styrene with a mixture of styrene and of divinylbenzene. In the course of a first trial, a mixture consisting of 9.9 g of styrene and 0.1 g of divinylbenzene was used. In the course of the second trial, a mixture consisting of 9.8 g of styrene and 0.2 g of divinylbenzene was used.
The polymer nodules attached to the silica particles in the two cases consist of a crosslinked polystyrene.
The procedure of example 5 was reproduced using initial silica particles 80 nm in diameter, surface-modified according to example 2, and a 95/5 by mass styrene/divinylbenzene mixture.
| Number | Date | Country | Kind |
|---|---|---|---|
| 02/13800 | Nov 2002 | FR | national |
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/FR03/03211 | 10/28/2003 | WO | 1/6/2006 |
