The present invention generally relates to electrodes which comprise nanoparticle composition. The electrodes described herein may be used in broad applications.
Conventionally, electrode materials having high transmittance of visible light have been used to prepare various electrodes of display devices such as liquid crystal display devices, plasma display panels, electroluminescence display devices, etc. Exemplary transparent conductive materials include indium tin oxide (ITO), fluorine doped tin oxide (FTO), and antimony-doped tin oxide (ATO), etc. The ITO having a low specific resistance and therefore it has been widely used.
Since 1991, surface-derivatized semiconducting nanoparticles in a thin film configuration have been used for dye-sensitized solar cells (DSSCs). For example, the underivatized transparent TiO2 nanoparticle films may offer effective surface areas about one thousand times higher than those of planar surfaces. The TiO2 nanoparticle films are highly porous, which permit diffusion of solvent and electrolyte throughout the film. It has been reported that conductive, porous nanoparticle films of metals such as Au have been prepared, but they are highly absorbing even at thicknesses<100 nm.
However, little research has been conducted in the area of nanoparticle electrodes using transparent conductive material.
The present invention provides electrodes which comprise (a) a supporting substrate and (b) nanoparticle composition comprising optically transparent conductive nanoparticles on the supporting substrate. In one embodiment, the nanoparticles are selected from the group consisting of tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, fluorine-doped zinc oxide and aluminum zinc oxide (AZO) nanoparticles and a combination thereof. In one embodiment, the electrode is used for electrolysis of water molecules. In another embodiment, the electrode is used for photo-electrolysis of water molecules. In one embodiment, the electrode further comprises at least one transition metal catalyst, and the catalyst is on the surface of the nanoparticles. In one embodiment, the electrode further comprises at least one dye compound.
Another aspect of the invention relates to methods for preparing the electrode described herein comprise the step of (1) preparing a suspension of nanoparticles; (2) applying the suspension of the nanoparticles to a support substrate; and (3) annealing the supporting substrate with the nanoparticles for a period of time and at a temperature sufficient to produce a nanoparticle film on the electrode.
Further aspect of the invention provides electrochemical cells for electrolysis of water molecules comprising a container and at least one electrode described herein in said container. Another aspect of the invention provides solar cells comprising at least one electrode described herein. Further, one aspect of the invention provides light-emitting devices or light-emitting diodes which comprise at least one electrode described herein. One aspect of the invention provides electrochromic devices which comprise at least one electrode comprising a transparent or translucent substrate coated with a nanoparticle composition selected from the group consisting of tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, aluminum zinc oxide (AZO), and fluorine-doped zinc oxide nanoparticles and combinations thereof. One aspect of the invention provides energy storage devices or capacitors, which comprise at least one layer comprising nanoparticle composition selected from the group consisting of tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), fluorine-doped zinc oxide, gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, and aluminum zinc oxide (AZO) nanoparticles and combinations thereof. A further aspect of the invention provides spectrophotometric monitoring devices comprising at least one electrode described herein.
Objects of the present invention will be appreciated by those of ordinary skill in the art from a reading of the Figures and the detailed description of the preferred embodiments which follow, such description being merely illustrative of the present invention.
The following drawings form part of the present specification and are included to further demonstrate certain aspects of the present invention. The invention may be better understood by reference to one or more of these drawings in combination with the detailed description of specific embodiments presented herein.
a) shows UV-vis spectra of ITO|nanoITO after various soaking times in 0.1 mM [Ru(bpy)2(4,4′-PO3H2-bpy)]2+ solution in methanol.
a) graphically demonstrates cyclic voltammograms (CVs) of ITO|nanoITO-Ru(bpy)2(4,4′-PO3H2-bpy)]2+(ITO|nanoITO-RuII): in aqueous 0.1 M HClO4.
a) demonstrates UV-vis-near IR spectrum and SEM images of oxidized ITO|nanoITO.
a) demonstrates UV-vis spectra of ITO|nanoITO|1-PO3H2 after various soaking time in 0.1 mM [Ru(bpy)2(4,4′-PO3H2-bpy)]2+ solution in methanol.
a) shows CV of ITO|nanoITO|1-PO3H2 at pH 5 (I=0.1 M, CH3CO2H/CH3CO2Na; scan rate, 10 mV/s). The dotted line is the ITO|NanoITO background under the same experimental conditions. The inset shows CVs of ITO|NanoITO|1-PO3H2 at pH 5 before (blue line) and after (red line) scanning to 1.85 V.
a) shows the cyclic voltammogram of ITO|nanoITO|1-PO3H2 at pH 1 (0.1 M HNO3) at a scan a rate of 10 mV/s. The dotted line is the ITO|nanoITO background under the same experimental conditions. The inset shows cyclic voltammograms of ITO|nanoITO|1-PO3H2 at pH 1 before (blue line) and after (red line) scanning to 1.85 V.
a) shows the spectra evolution of FTO|nanoTiO2|1-PO3H2 at pH 1 (0.1 M HNO3) during CV scan between 0.2-1.1 V. The monitoring wave lengths are λmax=493 nm for RuII—OH22+ (red line), and λmax=650 nm for RuIII—OH23+ (blue line). Scan rate, 10 mV/s. nanoTiO2 Γ=5.3μ10-8 mol/cm2 (10 μm, 5.3μ10−9 mol/cm2·μm). Only 8% of the available sites were electroactive as calculated from the absorption decrease at λmax=493 nm during 10 mV/s cyclic scan. (b) Absorbance change (493 nm) of FTO|TiO2|1-PO3H2 at pH 1 (0.1 M HNO3) with potential hold at 0.95 V vs NHE past E1/2 for RuIII-OH23+/RuII-OH22+ couple.
The foregoing and other aspects of the present invention will now be described in more detail with respect to the description and methodologies provided herein. It should be appreciated that the invention can be embodied in different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used in the description of the embodiments of the invention and the appended claims, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. Also, as used herein, “and/or” refers to and encompasses any and all possible combinations of one or more of the associated listed items. Furthermore, the term “about,” as used herein when referring to a measurable value such as an amount of a compound, dose, time, temperature, and the like, is meant to encompass variations of 20%, 10%, 5%, 1%, 0.5%, or even 0.1% of the specified amount. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. Unless otherwise defined, all terms, including technical and scientific terms used in the description, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs.
All patents, patent applications and publications referred to herein are incorporated by reference in their entirety. In case of a conflict in terminology, the present specification is controlling.
A. Electrodes
One aspect of the present invention relates to electrodes comprising (a) a supporting substrate and (b) nanoparticle composition comprising optically transparent conductive nanoparticles on the substrate. As used herein, “optically transparent” is defined as at least about 50% of visible light transmittance there through. In some embodiments, the optically transparent is at least about 70% of visible light transmittance there through.
As used herein, “electrode” is an electrical conductor used to make contact with a nonmetallic part of a circuit (e.g. a semiconductor, an electrolyte or a vacuum).
Exemplary nanoparticles include, but are not limited to, tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, fluorine-doped zinc oxide and aluminum zinc oxide (AZO) nanoparticles and combinations thereof. In one embodiment, the nanoparticles are tin-doped indium oxide (ITO) nanoparticles.
In some embodiments, the average diameter of nanoparticles is less than about 80 nm. In another embodiment, the average diameter of the nanoparticles is less than about 40 nm. Further, in one embodiment, the total surface area of the electrode is about 1, 2, 5, 10, 50, 100, 500 to 5000 or 10000 times more than the total surface area of the electrode made of the same material that is not in the form of nanoparticles. In one embodiment, the nanoparticle composition is in a form of nanoparticles coating on the support substrate. In another embodiment, the resistance of the electrode is inversely correlated with the thickness of the nanoparticle film.
Any applicable support substrate may be used in the present invention. In one embodiment, the support substrate comprises conductive material. Exemplary support substrate includes, but is not limited to, tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, fluorine-doped zinc oxide, aluminum zinc oxide (AZO) and a combination thereof.
In another embodiment, the electrode may be used for electrolysis of water molecules. In one embodiment, the electrode may be used for photo-electrolysis of water molecules.
In some embodiments, the electrode may be an anode or a cathode. For example, the catalysts described herein are added to the surfaces of conducting oxide substrates where oxidation or reduction occurs by application of an electrical potential or on photoanodes or photocathodes where the required potential is created by light absorption and electron transfer. It is observed by the investigators of the present application that the surface bound complex of the catalyst comprising compounds described herein retains its chemical (E1/2 values, pH dependence) and physical properties (UV-visible spectra) including its ability to catalyze water oxidation. In some embodiments, electrocatalysis reaction catalyzed by catalysts described herein may occur on TiO2 which has been used in dye-sensitized solar cells.
The electrodes may be prepared according to, any applicable methods known to one skilled in the art. For example, U.S. Pat. No. 4,797,182 to Beer et al., U.S. Pat. No. 4,402,996 to Gauger et al., U.S. Pat. No. 7,320,842 to Ozaki et al., and U.S. patent application no. 20090169974, which are incorporated by references in their entireties.
B. Transition Metal Catalysts
In one aspect, the nanoparticle electrodes described herein may further comprise at least one transition metal catalyst. Any appropriate transition metal catalyst known to one skilled in the art may be used in the present invention. In some embodiments, the catalyst is a Ruthenium, Iridium, or Osmium catalyst.
Exemplary catalysts include, but are not limited to, complexes having the structure of formula (I):
wherein M is Ruthenium (Ru), Iridium (Ir), Iron (Fe), Cobalt (Co), Nickel (Ni) or Osmium (Os), and L1, L2 and L3 may be any combinations of any ligands as long as the combination meets the bonding requirement for M. In some embodiments, L1 may be any applicable bidentate ligand that is known to one skilled in the art, L2 may be any applicable tridentate ligand that is known to one skilled in the art and L3 may be any applicable monodentate ligand that is known to one skilled in the art. In one embodiment, L3 is H2O. According to the investigators of the present application, the considerations of selecting the ligands include, but are not limited to, the following: (1) the stability toward oxidation by the high oxidation state oxo forms of the catalysts; (2) ability electronically to provide the metal (e.g. Ru or Os) to access higher oxidation state IV and V oxidation states by oxo formation; and (3) the resulting potential for multi-electron oxidation of water being sufficient to be thermodynamically allowed.
As used herein, a ligand is either an atom, ion, or molecule that binds to a central metal to produce a coordination complex. The bonding between the metal and ligand generally involves formal donation of one or more of the ligand's electrons. The monodentate ligand is a ligand with one lone pair of electrons that is capable of binding to an atom (e.g. a metal atom). Exemplary monodentate ligands include, but are not limited to, H2O (aqua), NH3 (ammine), CH3NH2 (methylamine), CO (carbonyl), NO (nitrosyl), F− (fluoro), CN− (cyano), Cl (chloro), Br− (bromo), I− (iodo), NO2− (nitro), and OH− (hydroxyl). In some embodiments, the monodentate ligand is H2O. The bidentate ligand is a ligand with two lone pairs of electron that are capable of binding to an atom (e.g. a metal atom). Exemplary bidentate ligands include, but are not limited to, bipyridine, phenanthroline, 2-phenylpyridine bipyrimidine, bipyrazyl, glycinate, acetylacetonate, 2,6-bis(1-methylbenzimidazol-2-yl)pyridine (mebim-py) and ethylenediamine. The tridentate ligand and terdentate ligand is a ligand with respectively three or four lone pairs of electron that are capable of binding to an atom (e.g. a metal atom). Exemplary tridentate ligands include, but are not limited to, terpyridine, DMAP, and Mebimpy.
The terminology of monodentate ligand, bidentate ligand, and tridentate ligand are well known to those skilled in the art. Further exemplary monodentate ligand, bidentate ligand, and tridentate ligand are described in U.S. Pat. Nos. 7,488,817, 7,368,597, 7,291,575, 7,232,616, 6,946,420, 6,900,153, 6,734,131, 4,481,184, 4,019,857, and 4,452,774, which are incorporated by references in their entirety.
The bidentate ligands and tridentate ligands used in the present invention may be optionally substituted with one or more substituents. Any applicable substituents may be used. Exemplary substituents include, but are not limited to, carboxylic acid, ester, amide, halogenide, anhydride, acyl ketone, alkyl ketone, acid chloride, sulfonic acid, phosphonic acid, nitro and nitroso groups. The substituents may be located at any acceptable location on the ligand and may include any number of substituents which may be substituted on the particular ligand.
More exemplary L1 include, but are not limited to,
More exemplary L2 include, but are not limited to,
The complexes provided according to some embodiments of the invention is
wherein: for formula A and B
is independently selected from
In one embodiment, the complex is
In one embodiment, the catalyst is a transition metal complex comprising at least one phosphonated derivatized ligand. Exemplary ligand includes, but is not limited to, phosphonated polypyridyl, 4,4′-PO3H2-bpy, 4,4′-((HO)2OPCH2)2bpy, 4,4′-diphosphonato-2,2′-bipyridine and 4,4′-methylenediphosphonato-2,2′-bipyrid. In one embodiment, the catalyst comprises [Ru(bpy)2(4,4′-PO3H2-bpy)](PF6), or [Ru(Mebimpy)(4,4′-((HO)2OPCH2)2bpy)(OH2)]2+ (Mebimpy is 2,6-bis(1-methylbenzimidazol-2-yl)pyridine). In one embodiment, the phosphonated derivatized ligand is selected from the group consisting of
The transition metal catalysts described herein may be prepared by using methods described in the literature with modifications known to one skilled in the art.
For example, [Ru(tpy)(NN)(OH2)]n complexes with NN=bpy, bpm, bpz and acac may be prepared according to methods known to one skilled in the art. (See Concepcion, et al., J. Am. Chem. Soc. 2008, 130(49), 16462-16463, Dovletoglou, et al., Inorg. Chem. 1996, 35(14), 4120-4127, Takeuchi, et al., Inorg. Chem. 1984, 23(13), 1845-1851, and Takeuchi, et al., Inorg. Chem. 1984, 23(13), 1845-1851.)
The synthesis of the [Ru(Mebimpy)(NN)(OH2)]n+ complexes with LL=bpy, bpm, bpz and acac may be accomplished following procedures similar to those used for the corresponding tpy complexes discussed above. They may involve isolation of the [Ru(Mebimpy)(NN)(Cl)]n+ complexes followed by replacement of the chloro ligand in water assisted by added silver triflate or triflic acid. The trans-[Ru(tpy)(NN)(OH2)]2+, trans-[Ru(Mebimpy)(NN)(OH2)]2+ complexes and trans-[Ru(DMAP)(NN)(OH2)]2+ (NN is 3-methyl-1-pyridylimidazol-2-ylidene, MeIm-py; 3-methyl-1-pyridylbenzimidazol-2-ylidene, Mebim-py; and 3-methyl-1-pyridylbenzimidazol-2-ylidene, Mebim-pz) may be obtained by reaction of the monocationic carbene precursors with Ru(tpy)Cl3, Ru(Mebimpy)Cl3 or Ru(DMAP)Cl37 in ethyleneglycol at 150° C. in the presence of. NEt3. (See Sullivan et al., Inorg. Chem. 1980, 19(5), 1404-1407, Welch, et al., Inorg. Chem. 1997, 36(21), 4812-4821.) In these cases the aquo complexes are isolated rather than chloro complexes most likely due to a trans-labilizing effect of the carbene on chloride ligand loss, since only the trans isomer is obtained. For example, [Ru(Mebimpy)(4,4′-((OH)2OPCH2)2− bpy)(OH2)]2+ may be prepared by a modification of the procedure used to synthesize [Ru(Mebimpy)(bpy)(OH2)]2+ with an extra step required to hydrolyze the phosphonate esther groups. Ru(DMAP)(bpy)(OH2)2+ may be prepared following a literature procedure.
C. Dye Compounds
In another aspect, the nanoparticle electrodes described herein may further comprise at least one dye compound, which is on the surface of the nanoparticles. Any appropriate dye compounds known to one skilled in the art may be used in the present invention. Exemplary chromophores of dye compounds include, but are not limited to, carboxylic acid, phosphonic acid, silane, substituents for surface attachment, and the chromophoric portion of the compound may include, but are not limited to, the monomers, oligomers, or polymers of the following: porphyrins, pyrenes, perylenes, coumarins, rhodamines, buckminsterfullerenes, thiophenes, Ruthenium polypyridyl complexes, ferrocenes, methyl viologen, and combinations thereof. Any appropriate combinations of chromophores and chromophoric to form the dye compounds may be applied to the present invention. In some embodiments, the structure and property of the dye compounds may vary depending on the different preparation methods of the dye compounds. Other exemplary dye compounds include, but are not limited to, those described in U.S. Pat. No. 7,569,704, 7,442,780, 7,166,715, 6,306,192, 5,210,200, 5,084,571, 4,772,530, 4,751,102 or 4,554,348, which are incorporated by references in their entireties.
D. Methods of Preparing Nanoparticle Electrodes
Another aspect of the present invention provides methods preparing the electrodes described herein. The methods comprise: preparing a suspension of nanoparticles; applying the suspension of the nanoparticles to a support substrate; and annealing the supporting substrate with the nanoparticle for a period of time and at a temperature sufficient to produce a nanoparticle film on the electrode. The nanoparticles may be applied to the supporting substrate by any suitable means, for example annealing process.
In one embodiment, the methods further comprise the step of dispersing the suspension evenly before the step of applying the suspension of nanoparticles to a support substrate. In some embodiments, the step of dispersing is carried out by sonicating the suspension for a sufficient time such that the majority of the particles are evenly dispersed. The “majority of particles” refers to at least 50, 60, 70, 80 90 or 100% of the particles.
Further, in one embodiment, the annealing step is carried out at least twice and at different temperature ranges. In some embodiments, the first annealing step is carried out at a temperature in a range of about 500° C. to about 1000° C. In some embodiments, the first annealing step is carried out at a temperature in a range of about 500° C. to about 700° C. In a different embodiment, the first annealing step is carried out under atmospheric conditions. In one embodiment, the first annealing step is carried out for about at least 30 mins, 1 hour, 2 hour or 3 hour. In one embodiment, the second annealing step is carried out at a temperature in a range of about 300° C. to about 500° C. In one embodiment, the second annealing step is carried out in a gas comprising hydrogen and an inert gas. Exemplary gas includes, but is not limited to helium, argon, nitrogen, and a combination thereof. In one embodiment, the inert gas is nitrogen. Any suitable amount of insert gas may be presented in the mixture of gas. However, in one embodiment, the mixture of gas includes about 1 to 10% of hydrogen in the total weight. In one embodiment, the mixture of gas includes about 1% to 3% of hydrogen in the total volume of the mixture of gas. In another embodiment, the second annealing step is carried out for at least about 30 mins, 1, 2 or 3 hour.
In one embodiment, the methods described herein further comprise adding polymer to the suspension of nanoparticles. In another embodiment, for the methods described herein, the nanoparticle film formed on the electrode has a thickness in a range of about 50-100 micron.
Further, in one embodiment, the methods comprise exposing the nanoparticle film to a solution of a transition metal catalyst for a sufficient time such that the surface of the nanoparticle compositions is saturated with the catalyst. In one embodiment, the nanoparticle film may be exposed to a solution of a transition metal catalyst for about less than 3 hours; The degree of saturation of the catalyst may be determined by any methods known to one skilled in the art. Exemplary methods of determining degree saturation are described in Example II of the application.
E. Control of Porosity of Nanoparticle Composition
The porosity of the nanoparticle composition may be increased by adding polymer to the ITO nanoparticle ethanol/acetic acid dispersions that are used for preparing thin films. During the high temperature anneal process, the polymer may be burned off. In one embodiment, the porosity increases as the amount of polymer increases. The addition of polymer may result in ITO nanoparticle dispersions with higher viscosities which may result in thicker thin films deposited by spin-coating. Using this approach, 10-30 micron thick films that display two-point resistances that are similar to 3 micron films without polymer were prepared. FESEM images show that the films prepared with the addition of polymer are more porous than those without polymer. In some embodiments, the thickness of the film is in the range of about 50-100 micron. In one embodiment, the polymer is fully saturated and composed of C, H, and O to allow for complete removal during the high temperature anneal. In another embodiment, the polymer is fully soluble in the solvent mixture used to create the nanoparticle suspension.
F. Industrial Applications for Nanoparticle Electrodes
In one embodiment, the nanoITO films described herein possess high surface area, optical transparency, and high electrical conductivity. The films may be used for optical monitoring of voltammograms and electrocatalysis and real time spectroscopic measurement of electrochemical reactions and intermediates. In addition, the films may be applied to electrochromic, display, and photovoltaic applications due to the wide potential window and relatively rapid electron transfer characteristics of the films.
According to some embodiments, the electrodes described herein may be used in electrochromic devices (e.g., flat panel displays). In one embodiment, a potential may be applied to reversibly oxidize/reduce the species (e.g., organometallic catalyst) bound to the surface of the nanoparticle composition described herein. Then, the reduction/oxidation process may be associated with a significant spectral/color change which allows for use in display applications.
According to another aspect of the invention, the electrodes described herein may be in electrocatalytic transformations. For example, in a water oxidation or electrocatalytic reaction, water oxidation catalysts (e.g., such as molecular-level Ruthenium catalysts) may be adsorbed to the surface of nanoITO. Then, an electrochemical potential may be applied to generate active catalysts that allow the four electron oxidation of water to oxygen and protons.
A further aspect of the present invention provides an electrochemical cell for the electrolysis of water molecules comprising a container and at least one electrode described herein in the container.
As used herein, photo-electrochemical cell is referred to as solar cells which generate electrical energy from light, including visible light. In some embodiments, the visible light is used for chemical conversion reactions at separate electrodes. The photo-electrochemical cell may be prepared according to any applicable methods known to one skilled in the art, for example, U.S. Pat. No. 4,388,384 to Rauh et al., U.S. Pat. No. 4,793,910 to Smotkin et al., U.S. Pat. No. 5,525,440 to Kay et al., and U.S. Pat. No. 6,376,765 to Wariishi et al., which are incorporated by references in their entireties.
One aspect of the present invention provides a light-emitting diode (LED) comprising an electrode described herein.
A further aspect of the present invention provides methods of generating hydrogen (H2) and oxygen (O2) gases by photo-electrolyzing water. In one embodiment, the methods comprise exposing the photo-electrochemical cell described herein to light radiation to generate hydrogen and oxygen gases without the requirement of applying an external electrical potential.
Another aspect of the present invention provides methods of generating hydrocarbons and/or methanol and oxygen (O2) gases by photo-electrolyzing water. In one embodiment, the methods comprise exposing the photo-electrochemical cell described herein to light radiation without the requirement of applying an external electrical potential.
One aspect of the present invention provides a solar cell comprising at least one electrode described herein. In some embodiments, the present invention provides photon-to-fuel dye-sensitized photoelectrochemical cells (DS-PEC) that comprise at least one electrode described herein. In another embodiment, the present invention provides photon-to-electricity cases (dye-sensitized solar cells (DSSCs) that comprise at least one electrode described herein. Further, in one embodiment, the present invention provides organic photovoltaic devices (OPV)) that comprises at least one electrode described herein.
Another aspect of the present invention provides an electrochromic device comprising at least one electrode described herein, and at least one electrode further comprising a transparent or translucent substrate coated with a nanoparticle composition selected from the group consisting of tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, fluorine-doped zinc oxide and aluminum zinc oxide (AZO) and a combination thereof.
A further aspect of the present invention provides an energy storage device or capacitor, comprising at least one layer comprising nanoparticle composition selected from the group consisting of tin-doped indium oxide (ITO), fluorine doped tin oxide (FTO), antimony tin oxide (ATO), gallium zinc oxide (GZO), indium zinc oxide (IZO), copper aluminum oxide, fluorine-doped zinc oxide and aluminum zinc oxide (AZO) and a combination thereof. For example, the nanoparticle compositions described herein may be used as high surface area electrical conductor in fuel cells or capacitors (e.g. ultracapacitors).
A further aspect of the present invention provides a real time spectrophotometric/color monitoring device of surface phenomena caused by applied potential changes to the electrodes described above.
The present invention will now be described in more detail with reference to the following examples. However, these examples are given for the purpose of illustration and are not to be construed as limiting the scope of the invention.
Chemicals. Perchloric acid (HClO4, 70%, redistilled, trace metal grade) and tetra-n-butylammonium hexefluorophosphate (nBu4NPF6, ≧99%) was purchased from Sigma-Aldrich and used as received. [Ru(bpy)2(4,4′-PO3H2-bpy)](PF6)2 was prepared according to a literature procedure (Montalti, et al., Inorganic Chemistry 2000, 39, 76). ITO electrodes (ITO-coated glass, Rε=4-8 ohms) were obtained from Delta Technologies, Limited. NanoITO powder was obtained from Lihochem, Inc. Other chemicals were analytical reagent graded and used as received. All solutions were prepared with deionized water (Milli Q, Millipore).
Apparatus. Field emission scanning electron microscopy (FESEM) was performed on a Hitachi 4700. UV-Vis spectra were recorded on an Agilent Technologies Model 8453 diode-array spectrophotometer. Emission spectra were recorded on a Photon Technology International Inc. QuantaMaster 4SE-NIR5 with a Hamamatsu R928P PMT. Film thicknesses were measured with a Tencor Alpha Step profilometer. Electrochemical measurements were performed on an EG&G Princeton Applied Research Potentiostat/Galvanostat Model 273A. The three-electrode system consisted of a nanoITO slide (typically ˜1-2 cm2) working electrode, a coiled Pt wire counter electrode, and Ag/AgCl (aqueous) or Ag/AgNO3 (non-aqueous) reference electrodes. All the potentials reported are vs NHE.
Acetic acid (3 g) was added to 200 proof ethanol (10 mL) to afford a 5 M solution. NanoITO was then added via powder funnel (for 12 wt %, 1.5 g of the powder was added; for 22 wt %, 3 g was added, etc.). This mixture was sonicated for 20 minutes after manual shaking. The colloidal suspension was shaken further manually so that none of the powder remained at the bottom of the vial. The colloidal suspension was poured into a tall 25 mL beaker and sonicated using a Branson ultrasonic horn flat microtip (70% power, 50% duty cycle; 2-5 minutes). The suspension was allowed to cool to room temperature before further use.
2.5 cm×2.5 cm glass substrates (ITO glass, FTO glass, or borosilicate glass) were prepared and cleaned by sonication in isopropanol for 20 min followed by acetone for 20 min. Kapton tape was applied to one edge to maintain an area (˜0.3 cm×2.5 cm) to later make direct electrical contact to the underlying TCO glass substrate. The substrate was then placed onto the spin chuck of a spin-coater. The nanoITO colloidal suspension was transferred to the substrate by Pasteur pipette so that the entire area was covered with the suspension. The sample was spun at 1000 rpm for 10 seconds, carefully removed from the spin coater, and placed on a hot plate at 100° C. for several minutes to remove residual solvent.
The resulting electrodes were placed in a tube furnace and annealed under atmospheric conditions by using the heating program below. The samples were slowly cooled to room temperature and annealed at 300° C. under a steady flow of 3% H2/N2 according to the heating program below. The samples were allowed to slowly cool to room temperature under H2/N2 and used with no further modification.
The top-down and cross-sectional field emission scanning electron microscope (FESEM) images is shown and demonstrate that the films are highly porous and uniform, allowing for the diffusion of solvent and electrolyte within the porous film structure. (See
The thickness of the nanoITO composition layer may be controlled by varying ITO nanoparticle concentration in the suspension: 0.55 μm for 12 wt %, 2.5 μm for 22 wt %, 6.7 μm for 29 wt %, and 15.7 μm for 36 wt %. (See
The resistance across 1 cm of a 0.55 μm thick film, annealed in air on glass, by two-point probe measurements was 31 kΩ; 1.7 kΩ for a 15.7 μm thick film. Hydrogen annealing decreased the resistance to 840Ω and 50Ω, respectively (See Table 2). A four-point probe measurement on the latter film gave 45Ω over an applied potential range of ±1 V. The effects of various annealing conditions are summarized in Table 3.
UV-visible-near IR measurements on dry nanoITO films,
FTO nanoparticle thin films by preparing FTO nanoparticle dispersions using commercial FTO nanoparticles doped with 1% fluoride were prepared. The dispersion was spin coated onto FTO glass substrates and the films were annealed at 500° C. The films displayed very high two-point resistances in the mega-ohm range. These thin films were sensitized with a Ruthenium Bisphosphonate complex and the films were used as the working electrode in a three-electrode cell. Cyclic voltammetry experiments for the sensitized FTO nanoparticle thin films revealed current levels on par with FTO glass in the absence of nanoparticles. This suggests that there is minimal conduction along the z-direction of the thin film and is consistent with highly resistive, low conductivity films. The commercial material contains nanoparticles with a very broad particle size distribution, ranging from 20 nm to 500 microns. Monodisperse FTO nanoparticles may conduct better than polydisperse materials.
High surface area conductive thin films may be prepared using a physical vapor deposition technique such as pulsed laser deposition (PLD). In this technique, high energy laser pulses are directed at a target consisting of the transparent conductive oxide (TCO) material (e.g. FTO, FZO, copper aluminum oxide) under vacuum. The vaporized material is then deposited onto a nearby substrate to create thin films. Key variables in the process are substrate-target distance, laser wavelength, laser power, laser repetition rate, carrier gas, and the partial pressure of oxygen during the deposition process. The partial pressure of oxygen has been previously demonstrated to control the morphology and size of metal oxide particles as well as the morphology of the thin film. The doping levels of the TCO material may be fine-tuned to control the doping level of the deposited thin films (e.g. the F-content of FTO may be varied between 1-10 wt %). The doping level may be a variable for controlling the conductivity of the porous, high surface area TCO films. The PLD method offers a facile method to produce high surface area thin films of TCO materials that may not be readily attainable using sol-gel nanoparticle-based methods of preparation.
Other alternative deposition methods include, but are not limited to, the following: electron beam evaporation, RF sputtering, DC sputtering, layer-by-layer deposition, and electrophoresis.
(a) Preparation of nano ITO Film Functionalized with Ru Catalyst
After exposing a nanoITO film on ITO (ITO|nanoITO) to a 0.1 mM methanolic solution of the phosphonate derivative salt, [Ru(bpy)2(4,4′-PO3H2-bpy)](PF6)2 (4,4′-PO3H2-bpy is 4,4′-diphosphonate-2,2′-bipyridine), a characteristic Metal-to-Ligand Charge Transfer (MLCT) absorption band appears at λmax=453 nm,
Adsorbed [Ru(bpy)2(4,4′-PO3H2-bpy)]2+ in films of nanoITO on conducting ITO, ITO|nanoITO-RuII, is relatively stable on the surface. On the basis of UV-visible measurements, there was no loss of complex after soaking in 0.1 M HClO4 for 15 h while 10% of the complex was lost after 4 days in neutral, deionized water. As expected, surface coverages increase linearly with film thickness, from 5.5×10−9 mol/cm2 (0.55 μm) to 1.6×10−7 mol/cm2 (15.7 μm). At 0.55 μm the effective sensitizer surface coverage is ˜34 times greater than for planar FTO or ITO electrodes (˜1.6×10−10 mol/cm2, increasing to ˜1000 times for 15.7 μm films.
(b) Measurements of nanoITO-RII
Current densities greatly exceed those for the same complex on planar ITO or FTO electrodes. A current density of 125 μA/cm2 (background subtracted) for a 2.5 μm nanoITO-RuII film was observed compared to 0.9 μA/cm2 for planar ITO at a scan rate of 10 mV/s. This gives a surface roughness factor of 140 relative to the planar surfaces. Comparison of surface coverages from UV-visible and CV peak current measurements show that ˜90% of the adsorbed RuII sites in nanoITO-RuII are oxidized during an oxidative excursion from 0.55-1.5 V at 10 mV/s.
The scan rate dependence of background, non-Faradaic currents at 1.3 V were measured for underivatized films in 0.1 M HClO4/H2O and 0.1 M nBu4NPF6/MeCN,
Spectroelectrochemical measurements on ITO|nanoITO-RuII demonstrate reversibility through multiple oxidative, ITO|nanoITO-RuIII/II, and reductive, nanoITO-Ru2+/+, cycles. As shown in
For a potential step from 0.55 V to 1.45 V vs. NEE, well past E°′ for the nanoITO-RuIII/II couple, oxidation was complete in <2 s in a film of thickness 2.5 μm,
It was reported water oxidation catalysis by the single-site, surface-bound catalyst [Ru(Mebimpy)(4,4′-((HO2OPCH2)2 bpy)(OH2)]2+ (1-PO3H2) (Mebimpy is 2,6-bis(1-methylbenzimidazol-2-yl)pyridine) on ITO, FTO and FTO|nanoTiO2 electrodes. (See Schwab et al., Inorganic Chemistry 2003, 42, 6613-6615. and Biancardoa, et al., Displays 2006, 27, 19-23.) The catalyst complex adsorbs to nanoITO with a surface binding constant of K=9×104M−1. In cyclic voltammograms at pH 1 (0.1 M HNO3),
The surface-bound complex on nanoITO, ITO|nanoITO-1-PO3H2, is also an effective electrocatalyst for water oxidation. Following a potential step to 1.85V at pH5 (I=0.1 M, CH3CO2H/CH3CO2Na), sustained catalytic currents are observed with a turnover rate, icat/nFAΓ, of ˜0.027 s−1. In this expression, icat is the catalytic current, in the number of electrons transferred per redox event (4 e-), and A the surface area in cm2. The catalytic current density observed for 2.5 μm ITO|nanoITO-1-PO3H2 constitutes an 11-fold enhancement relative to ITO-1-PO3H2 and a 12-fold/μm improvement relative to ITO|nanoTiO2-1-PO3H2. On nanoITO, electrocatalytic activity was maintained for at least 8 h corresponding to ˜800 turnovers per catalyst site.
Synthesis of the water oxidation catalyst [Ru(Mebimpy)(bpy)(OH2)]2+ (1) (Mebimpy is 2,6-bis(1-methylbenzimidazol-2-yl)pyridine) and its phosphonated analog [Ru(Mebimpy)(4,4′-((HO)2OPCH2)2bpy)(OH2)]2+ (1-PO3H2) has been described above. The NanoITO colloid (20-30 nm) was prepared according to procedure described above by dispersing NanoITO powder in mixed acetic acid and ethanol. It was transferred to a cleaned ITO substrate by Pasteur pipet, spun at 1000 rpm for 10 s then placed on a hot plate at 100-120° C. for several min to remove the solvent. The resulting film was annealed in a programmable tube furnace in the air at 500° C. for 1 h (oxidized,
Stable phosphonate surface binding of 1-PO3H2 on ITO|NanoITO occurred following exposure of the slides to 0.1 mM 1-PO3H2 in methanol. The extent of surface loading in mol/cm2 was calculated from UV-visible measurements by using Γ=A(λ)/(103×ε(λ)), with A(λ) and ε(λ) the absorbance and molar absorptivities at λ. (See Trammell, S. A.; Meyer, T. J. J. Phys. Chem. B 1999, 103, 104.) For ITO|nanoITO|1-PO3H2, λmax=493 nm with εmax=1.5×104M−1cm−1 for 1-PO3H2 in methanol were used for the surface analysis. Typical saturated surface coverage after 3 h exposure time were 1.65×10−8 mol/cm2 (see
As expected for surface-bound couples, a linear relationship exists between the peak current for the Ru(III/II) couple and the scan rate from 1-100 mV/s,
As described earlier on ITO|1-PO3H, following an oxidative scan through the catalytic wave at Ep,a=1.85 V for ITO|nanoITO|1-PO3H2, new pH-dependent waves appear at E1/2=0.31 and 0.22 V at pH 5. For both, E1/2 decreases with pH by ˜60 mV/pH unit from pH=1 to 8. Consistent with the pH dependence, these couples are assigned tentatively to the peroxidic couples RuIV(OO)2+/RuIII—OOH2+ and RuIII—OOH2+/RuII(HOOH)2+. The CV characteristics observed for the surface intermediates coincide well with solution peroxidic couples generated by controlled Ce(IV) oxidation of [Ru(Mebimpy)(bpy)(OH2)]2+,
When normalized for scan rate (ip,a/ν), catalytic peak currents at 1.85 V increase with decreasing scan rate consistent with a rate-limiting step prior to electron transfer to the electrode,
Stepping the applied potential to Ep,a=1.85 V at pH=5, results in sustained electrocatalytic water oxidation,
Sustained catalytic currents were also obtained at pH 1 (0.1 M HNO3) with a current density of ˜40 μA cm−2 (˜16 μA cm−2 μm−1),
The spectral evolution of ITO|nanoITO|1-PO3H2 during a CV scan,
With surface potential scanning past E1/2=˜0.82 V for the Ru(III/II) couple, the Metal-to-Ligand Charge Transfer (MLCT) absorption band at λmax=493 nm, which dominates the visible spectrum, decreases rapidly consistent with oxidation of RuII—OH22+ to RuIII—OH23+,
For a potential step from 0.30 V to 1.05 V vs. NHE, past the E1/2 for RuIII—OH23+/RuII—OH22+ couple, oxidation was complete in <1.5 s,
A further increase in potential to 1.4 V, past E1/2 for the Ru(IV/III) couple, results in an absorption decrease at 650 nm consistent with further oxidation of RuIII—OH23+ to RuIV═O2+,
A further increase in potential from 1.4-1.85 V followed by scan reversal reveals a complex series of spectral changes consistent with the sequence of reactions in
(1) RuII—OH22+-e−→RuIII—OH23+
(2) RuIII—OH23+-2H+-e−→RuIV═O2+
(3) RuIV═O2+-e−→RuV═O3+ and the following water oxidation cycle
(4) RuIV(OO)2+ as a stable intermediate on the surface
(5) RIII—OH2++2H++e−→RuIII—OH23+
(6) RuIII—OH23++e−→RuII—OH22+
(7) RuIV(OO)2++H++e−→RuIII—OOH2+
(8) RuIII—OOH2++H++e−→RuII(HOOH)2+
A study of interfacial electrocatalytic C—H oxidation by RuV═O3+, and rate comparisons with the less reactive RuIV═O2+ form of Ru(tpy)(bpz)(OH2)2+ (tpy is 2,2′:6′,2″-terpyridine; bpz is 2,2′-bipyrazine) was carried out (
The complexes [Ru(Mebimpy)(bpy)(OH2)]2+ (Mebimpy=2,6-bis(1-methylbenzimidazol-2-yl)pyridine, and bpy=2,2′ bipyridine) and [Ru(Mebimpy)(4,4′-((HO)2OPCH2)2bpy)(OH2)]2+ (4,4′-((HO)2OPCH2)2 bpy is 4,4′-bis-methlylenephosphonato-2,2′-bipyridine) (1-PO3H2) have prepared according to known methods. (See Galopponi, E.; Coord. Chem. Rev. 2010, 248, 1283. and Chen, et al., J. Am. Chem. Soc. 2009, 131, 15580.) High surface area nanoITO (2.5 μm) films on ITO were prepared according to literature methods. (See Hoertz, et al., Inorg. Chem. 2010, 49, 8179.) Metal oxide surfaces were functionalized with the phosphonate-derivatized catalyst, by soaking in 0.1 mM methanol solutions of 1-PO3H2 for 6-12 hours resulting in complete surface coverage, Γo=1.2×10−10 mol/cm2 on ITO or FTO, 1.7×10−8 mol/cm2 (2.5 μm; 6.8×10−9 mol cm−2 (area) μm−1 (thickness)) on nanoITO. The RuIV═O2+ form of the surface-bound catalyst, nanoITO|RuIV═O2+, was generated by dipping nanoITO|RuII—OH22+ in solutions ˜0.1 mM in NaOCl at pH 9 for 2 sec, followed by thorough rinsing with water, and soaking in acetate buffer (pH=5, I=0.1 M) for 30 seconds.
Kapton tape was used to limit the electrode surface to 1 cm2. Surface concentrations were determined by the absorbance measurements at 495 nm. Kinetic analysis was performed with SPECFIT-32. Aqueous electrolyte solutions and buffers were used to maintain ionic strength at 0.1. Aqueous acetate buffer (100 mL) at pH 5 (I=0.1 M) was prepared by mixing 1.5 M sodium acetate (66.7 mL) with 1.5 M acetic acid (27.7 mL), and adding 5.6 mL of water. Electrochemical experiments were conducted by using a BAST 100E potentiostat, with a conducting-glass|nanoITO working electrode (connected by an alligator clip), a platinum counter electrode, and a Ag/AgCl reference electrode. Scans were limited to a potential window of −0.2-1.6 V (vs. NHE). UV-Visible spectra were recorded on an Agilent 8453 spectrophotometer with a 1 cm2 cuvette. Products were analyzed using two methods. Benzaldehyde was analyzed by NMR using 1,3,5 trimethoxy benzene as an internal standard. Following electrolysis, the products were extracted into dichloromethane, dried over MgSO4, filtered, and the solvent removed in vacuo. For acetone as product, the electrolyte solution was transferred to a gas-tight screw cap vial with 2,2,2 trifluoroethanol as internal standard, and slowly heated to 80° C. After a 30 min. equilibration period, a sample from the headspace was injected into a Varian 450-GC equipped with a 220-MS column using a gas-tight syringe.
An ultimate target is oxidative activation of hydrocarbons with water as solvent, we investigated oxidation of methanol (MeOH), iso-propanol (i-PrOH) and benzyl alcohol (BzOH) by both nanoITO|RuIV═O2+ and nanoITO|RuV═O3+. The reactions of nanoITO|RuIV═O2+ were monitored spectrophotometrically by observing the appearance of characteristic metal-to-ligand charge transfer (MLCT) absorption bands in the visible. Oxidation by nanoITO|RuV═O3+ was monitored by cyclic voltammetry (CV) and controlled potential electrolysis.
The initial λmax shifts with time to 493 nm, characteristic of surface bound RuII—OH22+, with a rate constant, ksolv=1.1×10−3 s−1,
These observations are consistent with the mechanism in Equations 2a-c, with initial oxidation of BzOH occurring through a discrete Ru(II) intermediate formed by initial association and oxidation with kRu(IV)=kox,Ru(IV)KA. The proposed intermediate subsequently undergoes solvolysis (ksolv) to give nanoITO|RuII—OH22+. A related observation was made earlier for BzOH oxidation by the RuIV═O2+ oxidant [RuIV(tpy)(4,4′4(HO)2OPCH2)2 bpy)(O)]2+ (tpy is 2,2′:6′,2″-terpyridine) on TiO2 where the product was suggested to be the coordinated aldehyde hydrate formed by C—H insertion. Further evidence for this intermediate for 1-PO3H2 is provided by CV measurements and the appearance of a new Ru(III/II) wave near 1.3 V (NHE) at slow scan rates (
nanoITO|RuIV═O2+PhCH2OH→nanoITO|RuIV═O2+,PhCH2OH:KA (Eq. 2a)
nanoITO|RuIV═O2+PhCH2OH→nanoITO|RuII—O(H)CH(OH)Ph2+:kox,Ru(IV) (Eq. 2b)
nanoITO|RuII—O(H)CH(OH)Ph2++H2O→nanoITO|RuII—OH22++PhCHO+H2O ksolv (Eq. 2c)
RuV═O3+ is a powerful oxidant in solution and on surfaces and in situ electrochemical generation provides a convenient means for studying its reactivity. (See Concepcion, et al., Acc. Chem. Res. 2009, 42, 1954 and Chen, et al., J. Am. Chem. Soc. 2009, 131, 15580.) Based on the E1/2-pH diagram for the surface couples (
Oxidation of all three alcohols—MeOH, i-PrOH, and BzOH—by nanoITO|RuV═O3+ was investigated by CV in HOAc/OAc−, I=0.1 M, pH=5 to ensure the absence of local pH effects at the electrode solution interface. A control experiment with LiClO4 (0.1 M, adjusted to pH 5 with HClO4), an inert electrolyte under these conditions, showed similar catalytic currents with no evidence for a role for added OAc−. In the absence of added alcohol, the peak current for the Ru(III/II) couple varies linearly with scan rate (ν) consistent with a surface bound couple:
As shown in
As shown in the inset in
Rate constants for surface alcohol (ROH) oxidation by nanoITO|RuV═O3+ were evaluated by current measurements at 1.6 V at the onset for the RuV═O3+/RuIV═O2+ wave by use of eq 3. In eq 3, icat is the difference in peak currents with and without added alcohol, n is the electrochemical stoichiometry (n=2 for ROH oxidation to the corresponding aldehyde), F is the Faraday constant, A is the electrode surface area, kcat(=kobs) is the surface rate constant, and Γ is the surface coverage in mol/cm2.
i
cat
=nFAk
catΓ (Eq. 3)
Second order rate constants, kRu(V), were evaluated from the slopes of plots of kcat vs. [Alcohol]. Alcohol and scan rate dependences for icat are consistent with the mechanism in Eq. 4 with nanoITO|RuV═O3+ as the oxidant and kRu(V)=kox,Ru(V)KA.
nanoITO|RuV═O3++PhCH2OH→nanoITO|RuV═O3+,PhCH2OH:KA (Eq. 4a)
nanoITO|RuV═O3+,PhCH2OH→nanoITO|RuIII—OH2++PhCHO+H+:kox,Ru(V) (Eq. 4b)
Rate constants obtained from CV measurements on nanoITO|RuV═O3+ oxidation of the three alcohols are listed in Table 1. Inspection of the data shows an enhancement of ˜150 for nanoITO|RuV═O3+ oxidation of BzOH compared to nanoITO|RuIV═O2+ and an enhancement of ˜490 for BzOH oxidation compared to MeOH oxidation. Reactions of nanoITO|RuIV═O2+ with MeOH and i-PrOH were too slow to monitor by CV due to slow background loss of the oxidant probably due to competing water oxidation.
Electrocatalytic oxidation of i-PrOH and BzOH by nanoITO-RuV═O3+ by controlled potential electrolysis at nanoITO|RuIIOH22+ (1 cm2) at 1.6 V at pH=5 (I=0.1 M acetate buffer at 25±2° C.) was also investigated. Steady state oxidative catalytic current densities, typically between 20-30 μA/cm2 for BzOH (28 in M) and iPrOH (65 mM), were reached after ˜30 min. and remained constant for ˜14 h (
The foregoing is illustrative of the present invention and is not to be construed as limiting thereof. Although a few exemplary embodiments of this invention have been described, those skilled in the art will readily appreciate that many modifications are possible in the exemplary embodiments without materially departing from the novel teachings and advantages of this invention. Accordingly, all such modifications are intended to be included within the scope of this invention as defined in the claims. Therefore, it is to be understood that the foregoing is illustrative of the present invention and is not to be construed as limited to the specific embodiments disclosed, and that modifications to the disclosed embodiments, as well as other embodiments, are intended to be included within the scope of the appended claims. The invention is defined by the following claims, with equivalents of the claims to be included therein.
This application claims the benefit under 35 §119(e) of U.S. Provisional Patent Application Ser. No. 61/298,560, filed Jan. 27, 2010 and 61/298,825, filed Jan. 27, 2010, the disclosures of which are incorporated herein by reference in their entirety.
This invention was made with government support under grant number DE-FG09-06ER15788 awarded by the Department of Energy, Grant No. W911NF-09-1-0426 awarded by Army Research Office, and DE-SC0001011 awarded by UNC EFRC: Solar Fuels and Next Generation Photovoltaics, an Energy Frontier Research Center funded by U.S. DOEBES. The government has certain rights in this invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/US11/21978 | 1/21/2011 | WO | 00 | 9/17/2012 |
Number | Date | Country | |
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61298825 | Jan 2010 | US | |
61298560 | Jan 2010 | US |