Recent development of semiconductor technology has reduced the size of electronic component devices, particularly the width of lines in the devices. As a result, the importance of nanowires for electrically connecting devices is ever-increasing. Nanowires have a wide range of applications depending on relevant substances. For example, nanowires have been used for devices for emitting/receiving light (optical usage). Furthermore, nanowires have been added to composite materials (mechanical usage). Although nanowires can be potentially used in many fields, typical nanowires are limited with regard to shape and size.
In one embodiment, a method for fabricating nanowires comprises forming a number of nanowires by using a first portion of a fluidic channel, the first portion having a plurality of nanoscale holes on a surface of the first portion, and providing the nanowires into a second portion of the fluidic channel to control a stream of the nanowires flowing inside the second portion, the second portion having at least one roughness.
The Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used to limit the scope of the claimed subject matter.
a is a schematic diagram illustrating a fluidic channel of a nanowire bundle fabrication apparatus according to one illustrative embodiment.
b is a schematic diagram illustrating the section of the bottom side of a fluidic channel according to one illustrative embodiment.
In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the components of the present disclosure, as generally described herein, and illustrated in the Figures, may be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
In one embodiment, a method for fabricating nanowires includes forming a number of nanowires by using a first portion of a fluidic channel, the first portion having a plurality of nanoscale holes on a surface of the first portion, and providing the nanowires flowing into a second portion of the fluidic channel to control a stream of the nanowires flowing inside the second portion, the second portion having at least one roughness.
The nanowires may be formed by providing resins to the first portion of the fluidic channel, flowing the resins on a first side of each of the nanoscale holes on the first portion of the fluidic channel, and irradiating a second side of each of the nanoscale holes to at least partially cure the resins. The light may be UV light.
The roughness may include at least one groove formed on a bottom of the second portion of the fluidic channel. The groove may be oriented at an angle with regard to a longitudinal direction of the second portion of the fluidic channel. The predetermined angle may be larger than 0° and smaller than 180°. The second portion of the fluidic channel may have an anisotropic shape. The roughness may include a plurality of grooves formed on a bottom of the second portion of the fluidic channel. Further, the grooves may have different shapes.
The stream may be controlled to form the nanowires into a helical flow profile. The method may further include combining the nanowires formed into the helical flow profile to form a twisted nanowire bundle.
In another embodiment, an apparatus for fabricating nanowires comprises a fluidic channel including first and second portions. The first portion may have a plurality of nanoscale holes on a surface of the first portion, and resins flowing inside the first portion. The second portion may be connected to the first portion directly or indirectly. The second portion may have a shape corresponding to at least one roughness for controlling a stream of the resins flowing inside the second portion. The apparatus may further comprise a light source to irradiate the nanoscale holes existing on the first portion of the fluidic channel by a light. The light may be UV light.
In still another embodiment, a bundle of nanowires is fabricated by one of the above-mentioned methods.
The fluid input control unit 110 may include a valve (not shown) to control fluid flow supplied to the channel unit 120 from a fluid supply unit 200. The amount and velocity of fluid supplied to the fluid input control unit 110 may be controlled by adjusting the valve.
The channel unit 120 may include a plurality of fluidic channels 10. Each fluidic channel 10 may include at least one inlet (not shown) to receive fluid from the fluid input control unit 110.
The light source 130 may include an optical structure to supply light. The light source may include, but is not limited to, a photonic crystal structure, a sensor, a source, and a waveguide.
Construction of a fluidic channel 10 will now be described with reference to
The first portion 50 of the fluidic channel 10 includes a first side 11 having a plurality of nanoscale nanoholes 40 formed thereon, and a second side 12. The second side 12 may be irradiated by light emitted from light source 130. The number and structure of the nanoholes 40 may be varied depending on the structures and characteristics of the nanowires to be obtained, and are not limited to those shown in
The nanoholes 40 may be formed using various methods, which include, but are not limited to, electron beam lithography, two-photon lithography, and nanoimprinting. For example, the nanoholes 40 may be formed by depositing aluminum having a thickness of about 90 nm on a wafer, defining a pattern of nanoholes on a PMMA resist by electron beam lithography, and transferring the pattern to the aluminum layer by reactive ion etching. However, claimed subject matter is not limited with regard to how nanoholes 40 are fabricated.
The second portion 51 of the fluidic channel 10 may be directly connected to the first portion 50 so that second portion 51 may receive nanowires formed on first portion 50 and may form a nanowire bundle from the received nanowires. Alternatively, the second portion 51 may be indirectly connected to the first portion 50 by an additional element, as will be described later. The second portion 51 may be shaped to have a roughness formed on its surface in order to control the flow of nanowires over the surface. As used herein, the term roughness refers to a textured shape. Any shape or geometry may be adopted to obtain roughness (e.g. protrusions or grooves). As an example of the roughness,
The angle (θ) may be larger than 0° and smaller than 180°, with regard to the longitudinal direction L of the second portion 51. Further, grooves 52 may have the same angle of orientation with regard to the longitudinal direction L of the second portion 51. Alternatively, respective grooves 52 may have different angles of orientation with respect to L.
Grooves 52 may have a height H2 smaller than the height H1 of the side of the second portion 51 in which grooves 52 are formed. The height H2 of respective grooves 52 may be identical or may be different. Further, while the grooves 52 formed on the second portion 51 of the fluidic channel 10 are shown in
The light source 130 may irradiate light into the fluidic channel through the nanoholes 40 in order to selectively cure resin 30 flowing inside the first portion 50. The light source 130 may be, but is not limited to, a UV lamp capable of emitting UV light. In addition, although the light source 130 is shown in
A method of fabricating nanowires according to one embodiment will now be described with reference to
A resin 30 in liquid phase may be supplied from the fluid supply unit 200 (
While the liquid resin 30 flows on the first side 11 (
According to one embodiment, the nanoholes 40 may be arranged at a predetermined angle with regard to the direction of flow of the resin (as indicated by the arrow in
Once formed in the first portion 50, the single-strand nanowires 31 may continuously flow into the second portion 51 of the fluidic channel 10 (405 in
A plurality of single-strand nanowires 31 may flow through the second portion 51 together with fluid including the remaining resin which has not been polymerized. The motion of the fluid including the single-strand nanowires 31 may be controlled by the pattern of grooves 52 formed inside the second portion 51. Particularly, a transverse pressure gradient may be generated by the pattern of grooves 52 formed inside the second portion 51. Recirculation generated by the pressure gradient may cause the single-strand nanowires 31 to rotate within the region of the second portion 51. By such mechanism, the stream of nanowires 31 included in the fluid may form a helical flow profile. In response to a helical flow profile the single-strand nanowires 31 may form a single twisted nanowire bundle 32, as shown in
The twisted nanowire bundle 32 fabricated in the second portion 51 of the fluidic channel 10 may exit from the second portion 51 while being included in the fluid resin 30. A nanowire bundle fabrication apparatus according to one embodiment may further include a device (not shown) to remove the fluid resin 30 to obtain the nanowire bundle.
According to some embodiments, a nanowire bundle fabrication apparatus may have a resin removal device (not shown) and a fluid introduction device (not shown). Such devices may be installed between the first and second portions 50 and 51 of the fluidic channel 10. The resin removal device may be adapted to remove the fluid resin, which is not cured but is flowing together with the cured resin in the first portion 50. As a result, the single-strand nanowires 31 without the fluid resin may be obtained from the second portion. The fluid introduction device may be connected to the resin removal device to supply the second portion 51 with the extracted single-strand nanowires 31. For example, the fluid introduction device may be adapted to supply the second portion 51 with a fluid (e.g. water) together with the single-strand nanowires 31 extracted by the resin removal device.
According to some embodiments, a nanowire bundle fabrication apparatus may include various sizes of nanoholes to create nanowires with different widths.
Nanowire bundles fabricated in accordance with claimed subject matter may be used for applications such as solar cells, textiles, and biosensors, to name only a few. For example, a solar cell may be fabricated in the form of a plastic cover or paint using nanowire bundles. In another example, nanowire bundles may be used to fabricate textiles. Further, nanowire bundles may be used to form a nano biosensor. However, those skilled in the art can understand that the present disclosure is not limited to the above-mentioned example applications.
From the foregoing, it will be appreciated that various embodiments of the present disclosure have been described herein for purposes of illustration, and that various modifications may be made without departing from the scope and spirit of the present disclosure. Accordingly, the various embodiments disclosed herein are not intended to be limiting, with the true scope and spirit being indicated by the following claims.