Sensors for detecting species in fluids (gases or liquids) have become increasingly important in recent years for process control and personnel safety. Of particular importance are sensors that employ materials at nanoscale dimensions because they offer relatively large surface areas while occupying relatively small sizes, they exhibit relatively uniform properties, and they often have better performance than other types of sensors. For instance, the nanoscale sensors are more sensitive to chemical reactions with many target fluids than are other types of sensors to the same target fluids.
Nanoscale sensors are often configured to detect the species based upon sensing a property, such as, a change in electrical resistance. As such, the volume of the sensing element in the nanoscale sensors is often minimized to increase the surface to volume ratio, which for instance, increases the fraction of the volume that is affected by surface changes on the sensing element.
Embodiments are illustrated by way of example and not limited in the following figure(s), in which like numerals indicate like elements, in which:
For simplicity and illustrative purposes, the principles of the embodiments are described by referring mainly to examples thereof. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. It will be apparent however, to one of ordinary skill in the art, that the embodiments may be practiced without limitation to these specific details. In other instances, well known methods and structures are not described in detail so as not to unnecessarily obscure the description of the embodiments.
Disclosed herein is a nanowire sensor that includes a first electrode, a second electrode, and a sensing element connecting the first electrode and the second electrode. The sensing element is composed of at least one nanowire and an electrically conductive film covering the at least one nanowire and extending between and contacting the first electrode and the second electrode. According to an embodiment, the at least one nanowire may have a width in the range of about 5 nm to 500 nm. In another embodiment, the at least one nanowire may have a width in the range of about 10 nm to 200 nm. In addition, the at least one nanowire may have a length in the range of about 500 nm to 50 micrometers, and another embodiment, about 2 micrometers to 20 micrometers.
The conductance through the electrically conductive film alone or through the combination of the electrically conductive film and the nanowire is configured to change when at least one species interacts with the electrically conductive film. Consequently, the nanowire sensor disclosed herein may be implemented to determine a presence and, in certain instances, a quantity, of at least one species contained in a fluid (gas or liquid).
The at least one species may be any organic or inorganic material. In addition, the at least one species may be a charged or an uncharged species. In instances where the at least one species comprises charged species, the species that become attached to the electrically conductive film may cause a field effect to occur in the sensing element. The at least one species may also diffuse into the electrically conductive film and act as a dopant, changing the conductance (or conversely, the resistance) of the electrically conductive film. The change may occur throughout the film or, in some embodiments, at grain boundaries. In instances where the at least one species comprises uncharged species, the species that become attached or diffuse into the electrically conductive film may change the grain boundaries of the electrically conductive film, thus making it easier or more difficult for charge carriers to cross the grain boundaries of the electrically conductive film, which effectively changes the conductance (or conversely, the resistance) of the electrically conductive film. Interaction of the uncharged species with the conductive layer may also create a charged species which then interacts with the sensing element, as described above for a charged species.
In various embodiments, the at least one species attached to or embedded in the electrically conductive film may be removed. The at least one species may be removed through application of thermodynamic and/or kinetic effects on the electrically conductive film. For instance, the at least one species may be removed through application of a cleansing fluid over the nanowire sensor. However, where the at least one species has a relatively tight binding on the surface of the electrically conductive film, it may be necessary to add some additional energy to remove the at least one species. The additional energy may be imparted through, for instance, heating of the nanowire and the electrically conductive film by passing current through the nanowire and the electrically conductive film.
Alternatively, the bonds attaching the at least one species to the surface of the electrically conductive film may be broken by application of light waves when the bonds are sufficiently weak to enable such separation. As a further example, the pressure surrounding the electrically conductive film may be reduced to facilitate desorption of the at least one species from the electrically conductive film.
Thus, through application of various processes, the change in conductance through the electrically conductive film caused by the at least one species may be at least partially reversed by removing the at least one species. In some cases, the conductance of the electrically conductive film and, in certain instances, the underlying nanowire, may revert to the conductance prior to introduction of the at least one species.
With reference first to
As depicted in
The nanowire sensor 100 is further depicted as including a measurement device 112 and a voltage source 114. According to an example, the measurement device 112 comprises a hardware device, such as, an ammeter. According to another example, the measurement device 112 is configured to perform additional processing operations and thus comprises a combination of hardware and software modules, the software comprising code stored, for instance, in a volatile or non-volatile memory, such as DRAM, EEPROM, MRAM, flash memory, floppy disk, a CD-ROM, a DVD-ROM, or other optical or magnetic media, and the like. By way of example, the measurement device 112 may be configured to analyze the information pertaining to detected currents through the electrically conductive film 110 alone or in combination with the nanowire 108.
In operation, the nanowire sensor 100 is configured to detect a species that is present in a fluid when the electrical conductance (or conversely, the electrical resistance) through the electrically conductive film 110 alone or in combination with the nanowire 108 changes. More particularly, the measurement device 112 may measure the electrical conductance (or resistance) of the sensing element 106 prior to introduction of a fluid containing the at least one species and may measure the electrical conductance after the fluid has been introduced. In this example, the electrically conductive film 110 may be configured to interact with particular types of species that may be contained in the fluid. If the electrical conductance of the electrically conductive film 110 changes, it is likely that the particular type of species is present in the fluid due to the interaction between the species and the electrically conductive film 110.
The effect the at least one species has on the conductance of the electrically conductive film 110 depends on the specific interaction of the at least one species with the electrically conductive film 110. More particularly, for instance, the electrical conductance of the electrically conductive film 110 may be altered by a charge on the surface of the electrically conductive film 110, by a charge diffusing into the electrically conductive film 110, by the uniformity with which the charge has diffused into the electrically conductive film 110 through the grains or along grain boundaries, etc. In other words, various types of species may interact differently with the same type of electrically conductive film 110. For instance, a first type of species may become attached to the surface of the electrically conductive film 110, whereas, a second type of species may diffuse into the electrically conductive film 110. Because the manner in which the electrical conductance of the electrically conductive film 110 becomes altered affects in different ways the electrical conduction in the electrically conductive film 110 and, in certain instances, the charge induced in the nanowire 108, detection of the electrical conductance may be used to differentiate between different species.
With reference now to
As shown in
The ratio of conductance between the nanowire 108 and the electrically conductive film 110 may be also be altered by controlling the number of dopant atoms that are added during growth of the nanowire 108 as described in greater detail herein below. In one regard, the electrically conductive film 110 may be configured to have a relatively higher conductance level as compared with the nanowire 108 to thus enable changes in the electrical conductance through the electrically conductive film 110 to be more readily identified.
As shown in
In either or both of the sensing elements 106, 106′, the electrically conductive film 110 may also be functionalized, by which molecules or other substances are attached to a surface of the electrically conductive film 110. The electrically conductive film 110 may be functionalized by, for instance, the addition of materials that enable the electrically conductive film 110 to interact with a particular type of species. According to an example, the electrically conductive film 110 may be functionalized to at least one of prevent attachment of species other than at least one particular species and vary sensitivity to different species.
With reference now to
As depicted in
Although the first electrodes 302 and the second electrodes 304 of the nanowire sensors 310 are depicted in
According to a first example, the electrically conductive films 110 of each of the plurality of sensing elements 308 are composed of the same or similar material with respect to each other. In addition, the nanowires 108 of each of the plurality of sensing elements 308 are composed of the same or similar material with respect to each other. In addition, or alternatively, the electrically conductive films 110 of the sensing elements 308 may be doped and/or functionalized in similar manners with respect to each other to enable the electrically conductive films 110 to interact in one or more manners with the same or similar types of species. As a further alternative, the electrically conductive films 110 of the sensing elements 308 may be doped and/or functionalized in different manners with respect to each other to enable electrically conductive films 110 formed of different materials to interact with the same or similar types of species.
According to another example, at least one of the plurality of nanowire sensors 310 is differently configured from at least another one of the plurality of nanowire sensors 310. In this example, at least one of the nanowire sensors 310 includes sensing elements 308 that differ from the sensing elements 308 of another one of the nanowire sensors 310. The sensing elements 308 may differ through being composed of nanowires 108 formed of differing materials, electrically conductive films 110 formed of differing materials, differing functionalization and/or doping, etc.
The array 300 may have differing nanowire sensor arrays 310 to detect multiple types of species. For instance, each differently configured nanowire sensor 310 may be configured to detect a different type of species. According to an example, the differently configured nanowire sensors 310 may be employed to identify false positives by verifying and/or removing certain positive identifications detected by the sensing elements 308. In addition, further differentiation between detected species may be obtained by observing the response to the selective desorption of particular species by photons of selected wavelengths.
Electronic circuitry may be integrated on the substrate 306. These electronics may be used, for instance, to amplify the small signals from the multiple nanowire sensors 310, to compare the signals to a reference structure not exposed to the at least one species, to convert analog signals to digital signals, etc. In addition, the electronic circuitry may be used to determine the concentration of each species in test gases from the different responses of each of the nanowire sensors 310 of the array 300.
The differently configured nanowire sensors 310 may be configured to interact with species 1, 2, 3, and 4, respectively. For example, an analyte 410 may be exposed to the array 400, such that the analyte 410 flows and contacts each of the differently configured nanowire sensors 310 (A, B, C, and D), as indicated by the arrows shown in
Logic may be built into the array 400, such that the array 400 performs an operation equivalent to a logic gate as a result of an exposure of the array 400 to an analyte. The operation may result in an indication that certain species may be present in the analyte 410. For example, the array 400 may be exposed to an analyte 410 containing some or all of species 1, 2, and 3. These species may interact with the differently configured nanowire sensors A, B, or C and may change the differently configured nanowire sensors A, B, or C from a non-conducting state to a conducting state, or otherwise vary the conductance through the nanowire sensors 310.
Conversely, in other embodiments, the differently configured nanowire sensors 310 A, B, C, and D may be “turned off” as a result of an interaction between a species and a differently configured nanowire sensors 310. That is, the differently configured nanowire sensors 310 A, B, C, and D are designed so that current flows through the nanowire sensors 310 before the nanowire sensor array 400 is exposed to an analyte 410. However, the differently configured nanowire sensors 310 A, B, C, and D may be configured such that the interaction of a species and a nanowire sensor 310 substantially reduces the current flowing through the sensing element 308. In this embodiment, each pair of the differently configured nanowire sensors 310 A, B, C, and D functions as an OR gate and the connection in parallel performs the function of an AND gate. Different connections of nanowire sensors 310 to perform other logical functions are possible, as will be evident to a person of ordinary skill in the art.
A smaller amount of higher quality information is obtained from the nanowire sensor array 400, as compared to the combination of conventional sensors needed to accomplish the same detection. The number of electronic signals that need to be transported and the amount of required computation external to the nanowire sensor array 400 is reduced by performing some of the computation within the array 400 itself. For example as illustrated in
Moreover, the array 400 is extremely sensitive allowing for the detection of a small quantity of a species in a fluid, because the nanowire sensors 310 A, B, C, and D provide a large surface area relative to the volume of the nanowire, where the fluid may interact with the sensing elements 308. Detection often relies on sensing a property such as a change in conductance, so the volume of the nanowire sensors 310 A, B, C, and D may be reduced as much as feasible to increase the surface to volume ratio and, therefore, the fraction of the volume that is affected by surface charges.
Turning now to
At step 502, a first electrode 102 is formed through any suitable formation process, such as one or more of, growing, chemical vapor deposition, sputtering, etching, lithography, etc.
At step 504, a second electrode 104 is formed through any suitable formation process, such as one or more of, growing, chemical vapor deposition, sputtering, etching, lithography, etc. According to an example, steps 502 and 504 are performed concurrently.
At step 506, a nanowire 108 connecting the first electrode 102 and the second electrode 104 is formed through any suitable formation process, such as one or more of, metal catalyzed nanowire growth, chemical vapor deposition, sputtering, etching, lithography, etc. According to an example, at least one other process that adds material for forming the nanowire 108 may be performed at step 506. The nanowire 108 may be suspended between the first electrode 102 and the second electrode 104 as depicted in
During formation of the nanowire 108, a dopant may be added in order to vary the conductance of the nanowire 108. The dopant may be a p-type dopant or an n-type dopant and may be added in the gas phase. For instance, where the nanowire 108 comprises boron, diborane (B2H6) may be added as p-type dopant. Alternatively, the dopant may be added after the nanowire 108 is formed.
At step 508, the electrically conductive film 110 is formed on the nanowire 108 through any suitable process or combination of processes, such as chemical vapor deposition, physical vapor deposition, chemical reaction, diffusion, masking, etc.
During formation of the electrically conductive film 110 or after its formation, a dopant may be added in order to vary the conductance of the electrically conductive film 110. The dopant may be a p-type dopant or an n-type dopant and may be added in the gas phase during deposition or it may be added after deposition. The conductance of the electrically conductive film 110 may also be altered where the formation process alters the microstructure of the electrically conductive film 110. After formation of the electrically conductive film 110, the electrically conductive film 110 may be functionalized so that it interacts with one or a selected group of species in the analyte.
An array 300 of differently configured nanowire sensors 310 may be formed where each nanowire sensor 310 or set of nanowire sensors 310 is selectively coated with a different electrically conductive film 110, with the electrically conductive film 110 limited to the selected set of nanowire sensors 310 by any of a number of different methods. For instance, the electrically conductive film 110 may be applied to one set of nanowire sensors 310 by a technique analogous to ink-jet printing at the selected set of nanowire sensors 310. Alternately, the other sets of nanowire sensors 310 may be masked by a physical shadow mask or covered with a protective layer so that the electrically conductive film 110 is only deposited on the desired set of nanowire sensors 310. A protective coating may be applied to the entire array 300 of nanowire sensors 310 and then removed selectively from one set by ultraviolet photon desorption focused on the selected set of nanowire sensors 310 or by current passing through the nanowires 108 of the selected set of nanowire sensors 310.
What has been described and illustrated herein is an embodiment along with some of its variations. The terms, descriptions and figures used herein are set forth by way of illustration only and are not meant as limitations. Those skilled in the art will recognize that many variations are possible within the spirit and scope of the subject matter, which is intended to be defined by the following claims—and their equivalents—in which all terms are meant in their broadest reasonable sense unless otherwise indicated.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/US09/40686 | 4/15/2009 | WO | 00 | 10/14/2011 |