Narrow groove display panel

Information

  • Patent Grant
  • 6772890
  • Patent Number
    6,772,890
  • Date Filed
    Wednesday, April 3, 2002
    22 years ago
  • Date Issued
    Tuesday, August 10, 2004
    20 years ago
Abstract
A display panel includes a plurality of horizontal grooves that each have a throat open to the panel face and extend to an inner cavity for receiving an s-shaped hanger end portion of a bracket adapted to support articles. The groove has a compact cross-sectional shape including reduced opening and inner cavity widths and increased panel wall and throat wall thicknesses at the opening. The throat wall may be inclined to transfer compressive load forces from the panel wall engaged by the upper extremity of the hanger end portion. The inner cavity may have a bulbous shape and be provided with a reinforcing liner. Compact hanger end portions include central portions of increased length, and optionally inclined, to be fully supported along the throat wall. The compact hanger end portions may be provided by reshaping standardized bracket hardware.
Description




BACKGROUND OF INVENTION AND RELATED ART




The present invention relates to support boards or panels, and more particularly, relates to display or wall panels having grooves or slots for mounting hanger end or base portions of cantilever supported brackets used to display articles.




Many types of display panels have been developed in the past. Some panels include grooves having J-shaped or L-shaped cross-sections and therefore require a specific mounting orientation. As a result, a modified T-shaped slot or groove was developed with the advantage that the panel may be mounted either edge up. The T-shaped groove includes a throat having a throat opening in the front of the panel and extending a depth into the panel to join an inner cavity. The throat is formed by adjacent upper and lower panel wall portions.




Examples of such display wall panels are illustrated and described in U.S. Pat. Nos. 3,235,218, 3,502,222, 4,591,058, 4,817,900, 4,844,266, 4,944,416, 5,360,121 and 5,484,067. The panels are frequently formed of composite materials such as hardboard, fiberboard, flake board, chipboard, plywood and the like, as well as, plastic or metal. Display panels used in retail sales are often formed of medium density fiberboard and the grooves are cut or machined into the material forming the panel. Decorative finishes and laminates may be applied to the panels. In some cases, reinforcing inserts are installed in the grooves to increase the panel strength and enable support of heavier loads on the brackets as shown in U.S. Pat. No. 4,615,448. The inserts may be formed of metallic or plastic materials.




There has been a tendency to standardize the display panels so that a given bracket may be utilized with substantially any of the available grooved display panels. Further, the dimensions of the T-shaped grooves have been selected to permit the use of commonly available brackets initially intended for use with pegboard.




The hanger end portion of the bracket also tended to be standardized. It has an S-shape including parallel upper and lower vertical arm portions joined by a perpendicular central or connecting arm portion. The connecting arm portion of the hanger rests on a lower panel wall portion forming the throat, the upper arm extends into the cavity to engage the inner surface of the upper panel wall portion and the lower arm engages the lower panel wall portion and face of the panel. In use, the load tends to pivot the hanger end portion about the throat opening.




It is desirable to increase the panel strength and, more particularly, the maximum panel hang weight strength as defined hereinafter. Panel failure is due to fracture or rupture of panel portions adjacent the hanger mounting site with portions of the panel being separated from the panel face as the hanger end portion of the bracket is pulled from its mounted or groove engaging position.




It is also desirable to avoid replacement of standardized bracket hardware since most panel users have a large inventory of hardware. Accordingly, it is preferable that any strength modification of the panel enable the continued use of existing bracket hardware.




SUMMARY OF THE INVENTION




It has now been found that panel strength, and especially resistance to bracket pull-out due to hang load, may be particularly enhanced by a modified groove cross-section characterized by a reduced opening width and increased panel wall thickness at the opening. Such a cross-sectional configuration tends to increase the amount of panel material available at the immediate bracket support location about which the hang load tends to pivot the hanger end portion of the bracket.




In accordance with the invention, the groove is shaped with a modified compact profile to provide increased panel hang strength while maintaining easy and stable mounting of the brackets. The hanger end portions of the brackets are also shaped with a compact profile to facilitate the insertion and removal thereof from the groove while achieving reliable and stable mounting of the bracket.




The compact groove profile includes a reduced inner cavity dimension sufficient to allow pivoting or other angular movement of the hanger end portion during insertion and removal. To that end, a bulbous cross-sectional shape may be used.




As measured parallel to the face of the panel, the bulbous cross-sectional shape has a reduced width dimension as compared with the prior art T-shaped grooves or slots. In addition, the bulbous cross-sectional shape is characterized by a width-to-depth aspect ratio substantially less than that of the prior art T-shaped grooves or slots. The bulbous cross-sectional shape has an arcuate wall to facilitate mounting of the hanger end portion and at least one wall provided by the panel portion forming the upper throat wall against which the hanger end portion is biased to resist pivotal movement as it supports the bracket.




The groove may be configured to cooperate with the hanger end portion to transfer and more evenly distribute the hang load between the walls of the panel forming the throat opening. For example, if the lower throat wall supporting the connecting arm portion of the hanger end portion is sloped downwardly into the groove, the bracket load applied to the upper throat wall or the compressive forces resisting pull out in the upper wall are in-part transferred to or provided by the lower wall.




The inclined throat wall is contained in a plane that forms an included acute angle with the plane of the front face of the panel. The included acute angle will typically be greater than 77.5 degrees, for example, 82 to 88 degrees and more preferably about 85 degrees. Since non-inclined throat walls contained in a plane perpendicular to the front face plane are also contemplated, the included angle between the front face plane and throat wall plane may range from about 77.5 to 90 degrees.




The compact groove and hanger end portion enable reliable support of increased hang loads with little, if any, increase in panel cost. In fact, the compact profile requires less shaping of the panel material and thereby reduces the manufacturing costs. That is, the amount of panel material removed to form the groove is reduced so as to correspondingly reduce energy costs and lessen waste disposal.




In addition, the compact hanger end portion may be formed by reshaping existing hardware using relatively simple reshaping and shearing processes. It is not necessary to purchase new bracket hardware, and the standardized bracket hardware may be reshaped to the compact size contemplated in accordance with the invention.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a fragmentary cross-sectional view of a prior art T-shaped groove having a hanger end portion of a bracket mounted therein;





FIG. 2

is a fragmentary cross-sectional view similar to

FIG. 1

showing a prior art modified T-shaped groove having a hanger end portion mounted therein;





FIG. 3

is a fragmentary perspective view of a display panel having a plurality of grooves according to the invention and having a bracket supported in one of the grooves;





FIG. 4

is a fragmentary cross-sectional view, on an enlarged-scale, taken along the line


4





4


in

FIG. 3

;





FIG. 5

is a sectional view, on an enlarged scale, taken along the dotted line


5


in

FIG. 4

;





FIG. 6

is a fragmentary elevational view, on an enlarged scale, showing the details of the groove opening and mounted hanger end portion as viewed from the front of the panel;





FIG. 7

is a fragmentary elevational view showing the hanger end portion of the bracket in

FIG. 1

in accordance with the prior art;





FIG. 8

is a fragmentary elevational view similar to

FIG. 7

showing the hanger end portion of the bracket in

FIG. 3

in accordance with the present invention;





FIG. 9

is a fragmentary elevational view similar to

FIG. 7

showing a modified hanger end portion in accordance with another embodiment of the present invention;





FIG. 10

is a fragmentary schematic view showing the pressing of standardized hardware to reshape it for use in accordance with the invention;





FIG. 11

is a fragmentary cross-sectional view showing a modified groove having a hanger end portion mounted therein in accordance with another embodiment of the invention;





FIG. 12

is a fragmentary cross-sectional view similar to

FIG. 11

of a modified groove and mounted hanger end portion in accordance with a further embodiment of the invention;





FIG. 13

is a fragmentary cross-sectional view similar to

FIG. 12

of a modified groove and mounted hanger end portion in accordance with yet a further embodiment of the invention;





FIG. 14

is an exploded elevational view, on a reduced scale, showing panel components that are assembled to provide a display panel having grooves in accordance with the embodiment of

FIG. 13

;





FIG. 15

is a schematic cross-sectional view showing modified panel components, similar to those of

FIG. 14

, assembled to form grooves similar to the embodiment of

FIG. 13

, but having an L-shape cross-section;





FIG. 16

is a front elevational view showing a display panel having a plurality of grooves and a bracket mounted in one of the grooves in accordance with another embodiment of the invention;





FIG. 17

is a fragmentary cross-sectional view, on an enlarged scale, taken along the line


17





17


in

FIG. 16

;





FIG. 18

is a fragmentary rear elevational view of the display panel of

FIG. 16

showing the manner of forming a groove;





FIG. 18



a


is a perspective view, on an enlarged scale, showing an insert for reinforcing the groove of the embodiment of

FIG. 16

;





FIG. 19

is a fragmentary cross-sectional view showing a modified groove similar to that of the embodiment of FIG.


3


and having a C-shaped reinforcing insert mounted therein;





FIG. 20

is a fragmentary perspective view showing the C-shaped reinforcing insert of

FIG. 19

;





FIG. 21

is a fragmentary cross-sectional view showing a modified groove similar to that of the embodiment of FIG.


3


and having a modified C-shaped reinforcing insert mounted therein; and





FIG. 22

is a fragmentary perspective view showing the modified C-shaped reinforcing insert of FIG.


21


.











DETAILED DESCRIPTION OF THE DRAWINGS




Referring to

FIG. 1

, a prior art panel


10


includes a T-shaped groove or slot


12


having a standardized hanger end portion


14


of a bracket


15


mounted therein. The bracket


15


may include a shelf or a bar for supporting articles to be displayed. The panel


10


includes front and back parallel faces, and it has a ¾″ thick nominal thickness.




The groove


12


includes upper and lower groove overhang portions


16


that form a throat


18


. As shown, the throat


18


includes opposed throat walls


20


extending from a throat opening


22


in the face of the panel


10


to a throat inner end


24


. The throat


18


joins an elongated vertically extending opening or inner cavity


26


at the throat inner end


24


.




The throat opening


22


, as measured in the vertical direction, has a ⅜″ or 0.375″ nominal thickness. The overhang portions


16


have a depth or thickness equal to 0.250″. The throat walls


20


diverge upwardly and downwardly from the horizontal at about 30 degree angles to form a 60 degree enclosed angle. The cavity


26


has a depth equal to about 0.250″ and a width measured in the vertical direction equal to 1.25″. A groove base portion


28


has a depth or thickness of about 0.50″.




The hanger end portion


14


is typically formed of steel having a thickness in the range of 0.070″ to 0.125″. The central or connecting portion of the hanger end portion


14


is sized to correspond with the depth or thickness of the overhang portion


16


and is about 0.25″ long.




As shown a

FIG. 1

, the hanger end portion


14


is in line contact with the lower throat wall


20


in the plane of the throat opening


22


. That is, the lower surface of the connecting portion of the hanger end portion


14


only engages the surface of the throat wall


20


along a narrow contact line in the opening


22


so as to restrict or prohibit transfer of bracket load or compressive resisting forces from the upper overhang portion


16


to the lower overhang portion


16


. Also, such contact tends to maximize the downward load per unit area.




Referring to

FIG. 2

, a prior art panel


30


includes a modified T-shaped groove or slot


32


having a standardized hanger end portion


34


of a bracket mounted therein. The hanger end portions


14


and


34


are identical. The panel


30


may be have a ½″ nominal thickness.




The groove


32


is formed by upper and lower groove overhang portions


36


forming a throat


38


. The throat


38


has opposed walls


40


formed by the arcuate edges of the overhang portions. A throat opening


42


is formed in the face of the panel


30


and a throat inner end


44


joins a vertically extending elongated opening or inner cavity


46


.




The throat opening


42


has a width measured in the vertical direction equal to about {fraction (11/32)}″. The thickness or depth of the groove overhang portion


36


varies from that of the radiused edges at the throat


38


to about 0.25″ at the upper and lower extremities thereof. As shown, the hanger end


34


is supported at the throat


38


formed by the radiused edges of the overhang portions


36


. The cavity


46


has a depth equal to about 0.250″ and a width measured in the vertical direction equal to 1.25″.




As shown in

FIG. 2

, the hanger end portion


34


provides line contact with the lower throat wall


40


substantially in the plane of the throat opening


42


. Thus, the prior art groove


32


and hanger end portion


34


also fail to transfer loads and/or compressive resisting forces between the overhang portions


36


and the downward load per unit area is substantially maximized.




Referring to

FIG. 3

, a portion of a display panel


50


in accordance with the present invention is shown. The panel


50


is supported in a vertical position by any suitable means (not shown) and, for example, it may be fixed to a structural wall or comprise part of a self-standing floor or counter-top display. Accordingly, the panel


50


may be 5×10′, 4×10′, 4′×8′, 4′×4′, or some other conventional size commonly used. As indicated above, the panel


50


is formed of a medium density fiberboard. However, the panel


50


may be formed of any suitable composite material such as hardboard, fiberboard, flake board, chip board, plywood and the like, as well as plastic or metal.




The panel has a planar front face


52


, a planar opposed and parallel rear face


54


, and a ¾″ nominal thickness, for example. A plurality of modified T-shaped horizontally extending grooves or slots


56


are open to the front face


52


. Typically, there are a plurality of such grooves formed in the panel at vertically spaced locations. For example, the grooves


56


are disposed at a center to center spacing “A” equal to 3″. The spacing “A” may range from about 1.5″ or greater. As will become more apparent hereinafter, the reduced dimensions of the grooves


56


enable closer spacing without excess of reductions in the panel hang weight strength.




The center to center spacing “A” of the grooves


56


enables the mounting of a plurality of brackets, such as bracket


58


, for supporting articles to be displayed. The bracket


58


may be installed on the panel at substantially any desired location. The bracket


58


is a cantilever-type bracket including an S-shaped base or hanger end portion


60


engaging the panel


50


, as described more fully below, and a cantilever portion


61


projecting downwardly at a 60 degree angle from the front face


52


of the panel


50


. The portion


61


includes a plurality of stops


61




a


for engaging display hangers or the like. The portion


61


may comprise a perpendicularly extending shelf or arm, or any other conventional bracket for supporting articles.




Referring to

FIGS. 3-6

, the shape of the groove


56


and the support of the bracket


58


are illustrated in further detail. Each of the grooves


56


includes groove overhang portions


63


that form a throat


64


. The throat


64


includes opposed throat walls


66


extending from a throat opening


68


in the face of the panel


50


to a throat inner end


70


. The throat


64


joins an inner cavity or socket


72


at the throat inner end


70


.




The socket


72


has a bulbous shape configured to accept the hanger end portion


60


. The socket


72


is bounded by an arcuate rear or back wall


74


connecting upper and lower sidewalls


75


extending to opposed flat front or inner walls


76


. In the illustrated embodiment, the rear wall


74


has a semicircular cross-section, the sidewalls


75


are slightly bowed outwardly and the front or inner walls


78


are substantially planar and extend diametrically toward the throat walls


66


. The arcuate configuration of the socket walls and radius transitions avoid stress locations.




Since the groove


56


will typically be shaped by a router cutting or milling process, the groove will have a cross-section that is symmetrical about one axis. For example, the cross-section of the groove


56


is symmetrical about an axis perpendicular to the front face of the panel and extending along the center of the throat.




The throat opening


68


has a width measured in the vertical direction equal to 0.175″. The throat opening or width is smaller than prior art ⅜ inch width, and may range in size from less than about ¼ inch to about ⅛ inch or less, as shown by the 0.175″ size of the throat opening


68


.




The throat depth corresponds with the distance from the throat opening


68


to the inner end


70


, and it will typically be equal to the thickness or depth of the groove overhang portion. In the illustrated embodiment, the groove overhang portions


63


have a depth or thickness equal to 0.3125″. For purposes of improved hang weight strength, the throat depth or overhang thickness may be equal to about 0.3″ or more. The overhang portions


63


terminate at beveled ends forming inclined throat walls


66


. The throat walls


66


diverge upwardly and downwardly at about 5 degree angles to form a 10 degree enclosed angle.




The socket


72


has a bulbous shape configured to accept the hanger end portion


60


. The socket


72


is bounded by an arcuate rear or back wall


74


connecting upper and lower sidewalls


75


extending to opposed flat front or inner walls


76


. In the illustrated embodiment, the rear wall


74


has a semicircular cross-section, the sidewalls


75


are slightly bowed outwardly and the front or inner walls


76


are substantially planar and extend diametrically toward the throat walls


66


. The arcuate configuration of the socket walls and radius transitions avoid stress locations.




The groove


56


includes a groove base portion


77


between the rear wall


74


and the back face


54


. The groove base portion


77


has a depth or thickness equal to 0.25″.




The hanger end portion


60


includes a central or connecting portion


78


extending between an upper arm portion


80


and a lower arm portion


82


. The central portion


78


is inclined at about a 5 degree angle to match the slope of the lower throat wall


66


and to provide it with a corresponding profile as best seen in FIG.


5


. In this manner, the central portion


78


is fully supported along the length of the throat wall


66


. That is, a major extent of the central portion


78


is in close surface contact with the throat wall


66


. Such engagement also distributes the load over substantially all of the surface of the wall to reduce the force per unit area.




In the installed or mounted position as shown, the central portion


78


rests upon the lower throat wall


66


and provides the vertical support for the bracket. The upper arm portion


80


extends upwardly and engages the wall


76


. The lower arm portion


82


engages the front face


52


of the panel


50


. The force moment applied to the panel by articles supported on the cantilever portion of the bracket


58


tends to pivot the hanger end portion


60


about the throat wall


66


and out of the groove


56


so as to cause the panel to fail with bracket pullout. Thus, loads are applied to the upper wall


76


by the upper arm portion


80


and to the throat wall


66


by the central portion


78


. These loads are resisted by compressive forces in the upper overhang portion


63


at the wall


76


and in the lower overhang portion


63


at the throat wall


66


. The resisting compressive forces are applied in the same direction at the walls


76


and


66


and together with the compressive force applied by the front face


52


to the lower arm portion


82


provide a force couple which resists the bracket force moment. In this manner, the applied loads and the resisting compressive forces are distributed between the walls


76


and


66


and/or the upper and lower overhang portions


63


and the maximum hang weight of the panel is increased.




As shown, the groove


56


has a compact configuration wherein the vertical dimension of the socket


72


is sized to provide a minimal clearance for the end of the upper arm portion


80


when in the mounted position. In a like manner, the arcuate rear wall


74


provides a maximum depth at the center of its width to accommodate the generally horizontal direction of insertion and maximum penetration of the upper arm portion


80


during mounting. Similarly, the decreasing depth of the socket


72


adjacent the extremities of its width corresponds with the reduction in penetration in the horizontal direction as the upper arm portion


80


is rotated or pivoted to its generally vertical mounted position against the wall


76


. Accordingly, the bulbous shape of the groove


56


provides the required clearances for the hanger end portion and facilitates its installation with a reduced cavity volume and loss of panel strength due to removal of material forming the panel.




One measure of the relative compactness of the groove


56


is its width to depth aspect ratio. The aspect ratio of the groove


56


is about 1.0 (0.545″/0.5″). In contrast, the prior art grooves


12


(

FIG. 1

) and


32


(

FIG. 2

) each have an aspect ratio equal to 2.5 (1.25″/0.5″) or greater.




It should be appreciated that the aspect ratio values may be reduced by about ½ when considered in terms of only the upper half of a T-shaped groove which is actually used in connection with the mounting of the bracket, the lower half of the groove being provided to permit mounting of the panel without regard to top and bottom panel orientation. This is true for non-symmetrical grooves such as L-shaped groove.




In accordance with the invention, the aspect ratio of the groove may vary from about 1 to about 1.75 for symmetrical groups such as the T-shaped groove


56


. With particular regard to the panel


50


, the compact groove


56


requires the removal of less panel material as it is formed by saw and router shaping techniques so as to result in less particle waste and a more environmentally favorable groove and panel configuration.




Of course, the hanger end portion of the bracket hardware must be similarly compact to maintain easy and stable mounting within the groove as described more fully below. In addition, the reduced dimensions of the hanger end portion


60


, and in particular the upper arm portion


80


, tend to minimize flexing and provide more uniform bracket mounting and article support. The increased stiffness also enhances the transfer of forces to the inclined lower throat wall


66


.




As compared with the prior art systems shown in

FIGS. 1 and 2

, the compact groove


56


and hanger end portion


60


provide increased resistance to accidental disengagement as a result of a temporary and/or accidental upward force applied to the bracket


58


. In response to such upward forces, prior art hanger end portions have a tendency to disengage from the groove. The relatively larger throat opening and shorter throat depth of the prior art grooves permits a counterclockwise pivotal movement (as shown in

FIGS. 1 and 2

) of the bracket in response to an upward force. Such pivotal movement tends to be sufficient to disengage the central or offset portion of the bracket from its supported position on the throat wall and permit the upper portion of the bracket to slip from the groove in a downward direction. In comparison, the relatively smaller throat opening, e.g. about 0.175″, and/or the relatively larger throat depth, e.g., 0.3″ or more, in accordance with the invention tends to resist accidental disengagement due to the pivotal movement resulting from a temporary upward force applied to the bracket.




Referring to

FIG. 6

, the appearance of the bracket


58


as mounted in the groove


56


is shown as viewed from the front face


52


of the panel. As illustrated, the lower arm portion


82


of the bracket


58


extends along the face


52


of the panel and extends over about 40 to 50 percent on the throat opening


68


. Accordingly, the upper arm portion


80


is only visible through the remaining 50 to 60 percent of the width of the throat opening


68


which is equal to a viewing width of about ⅛″ in the illustrated embodiment. This limited view tends to obscure the upper arm portion


80


which has been found desirable in retail sale product display applications from an aesthetic standpoint. Similarly, the reduced width of the throat opening


68


has been found to be aesthetically more pleasing in such commercial applications.





FIG. 7

shows the prior art hanger end portion


14


of the bracket


15


of FIG.


1


. The hanger end portion


14


includes a central or connecting portion


90


laterally extending between an upper arm portion


92


and a lower arm portion


94


. The upper and lower arm portions


92


and


94


are disposed in substantially parallel relationship and the offset portion


90


extends at a right angle between the arm portions.




The hanger end portion


14


is a so-called “standardized” bracket in accordance with the prior art. Accordingly, its arm portions are substantially parallel and connected by a perpendicular central portion. The upper arm portion


92


has a length equal to about from about ⅜″ to about ½″ to provide engagement with the interior wall surface of the groove


12


. The central portion


90


has a length equal to about 0.25″. The lower arm portion


94


may be provided with any convenient length. The hanger end portion


14


may be formed of a steel strip material having a thickness of about 0.070″ to 0.125″ and a width of about ½″ or greater.




Referring to

FIG. 8

, the hanger end portion


60


in accordance with the embodiment of

FIG. 3

is shown. As described above, the hanger end portion


60


includes central portion


78


connecting upper arm portion


80


and lower arm portion


82


. The upper arm portion


80


includes an angular portion


80


a extending to a terminal portion


80




b


having a generally vertical surface adapted to engage the surface of the wall


76


of the groove


56


. The upper arm portion


80


extends in a vertical direction about 0.250″ to about 0.350″ in order to assure secure engagement with the wall


76


. The central portion


78


has a length equal to from about 0.250″ to about 0.300″. The lower arm portion


82


may be provided with any suitable length.




The hanger end portion


60


may be formed of the same metal strip material as the hanger end portion


14


. As described more fully below, a standardized hanger end portion


14


may be reshaped using simple press reshaping and shearing processes to provide it with a shape corresponding with that of the hanger end portion


60


so that it may be used in the groove


56


or a similar compact groove design in accordance with the invention.





FIG. 9

illustrates a hanger end portion


96


in accordance with a further embodiment of the present invention. The hanger end portion


96


is similar to the hanger end portion


60


, and includes a central portion


97


extending to a smoothly curved upper arm portion


98


.




It should be appreciated that the central portions


78


and


97


each extend at a 5 degree slope and that the upper arm portions


80


and


98


are inclined from the vertical. The inclined central portions


78


and


97


provide hanger profiles corresponding with that of the surface of the throat wall to provide transfer of load and resisting compressive forces. The inclined vertical orientation enhances transfer of the load and compressive resistance forces from the upper overhang portion to the lower overhang portion in the above described embodiments.




As indicated above, standardized hardware brackets, such as the bracket


15


, maybe reshaped for use in connection with the invention. To that end, the hanger end portion


14


shown in

FIG. 7

may be reshaped and sheared in a press process to conform with the hanger end portion


96


as shown in FIG.


9


.




Referring to

FIG. 10

, a press


100


for reshaping the hanger end portion


14


is shown affixed to a straight shelf bracket. The press


100


includes a stationary bed


101


and a closable press plate


102


having mating working surfaces shaped to conform with the profile of a compact hanger end portion such as the hanger end portion


96


. Accordingly, the bed


101


includes a working surface having upper and lower arm forming portions


101




a


and


101




b


connected by a central portion


101




c


extending at an angle conforming with that of the throat wall incline. The press plate


102


includes a mating working surface having portions


102




a


,


102




b


and


102




c.






As illustrated in

FIG. 10

, the press


100


is closed and has completed the reshaping of the prior art hanger end portion of the shelf bracket to provide an intermediate hanger end portion


96


′. The portion


96


′ has an angular configuration or profile identical with that of the portion


96


, but an elongated upper arm portion


98


′ is to be cut off adjacent its end. For example, the upper arm portion


98


′ may be cut at line “C”. The resulting reshaped hanger end portion is substantially identical with the hanger end portion


96


.




Referring to

FIG. 11 and

, a display panel


104


having a groove


106


and a hanger end portion


108


mounted therein are shown in accordance with another embodiment of the invention. The display panel


104


is similar to the display panel


50


in that it also is adapted for mounting in a vertical orientation and a plurality of horizontally extending grooves


106


are provided for mounting the hanger end portions


108


of brackets for supporting or displaying articles.




The groove


106


includes groove overhanging portions


107


that form a throat


110


. The throat


110


includes opposed throat walls


112


extending from a throat opening


114


in the face of the panel


104


to a throat inner end


116


. The throat


110


joins an inner cavity or socket


118


at the throat inner end


116


.




The throat walls


112


diverge upwardly and downwardly at about 12.5 degree angles, as indicated at


112




a


, to form an enclosed angle of about 25 degrees. In order to assure engagement with the sloped throat wall, the hanger end portion


108


has a central portion


120


that extends at a similar 12.5 degree downward slope between upper arm portion


122


and lower arm portion


124


.




The increased slope of the throat walls


112


tends to more securely lock the hanger end portion


108


in its mounted position within the groove


106


. Further increases in the slope of the throat walls are limited by the need to maintain an adequately sized flat front or inner wall


126


for engagement with the upper arm portion


122


of the hanger end portion


108


and a compact socket size.




The increased slope of the throat wall


112


also cooperates with the rearward incline of the upper arm portion


122


to transfer an increased portion of the bracket load and resistive compressive forces from the upper overhanging portion


107


to the lower overhang portion


107


. In this manner, the loads and resisting forces are more evenly distributed between the upper and lower overhang portions


107


, and the hang weight prior to failure, is increased.




In this embodiment, the socket


118


has a rear wall


128


having a semicircular cross-section that directly connects the front walls


126


so as to eliminate separate sidewalls as in the embodiment of FIG.


3


. The groove


106


otherwise has dimensions similar to those of the groove


56


. That is, the dimensions of the throat opening and depth are the same as those of the groove


56


and the socket


118


has the same width and depth dimensions as the socket


72


. Also, the included acute angle of the throat wall with the panel front face may range from 77.5 to 90 degrees in the same manner as in the embodiment of FIG.


3


.




Referring to

FIG. 12

, a display panel


130


having a groove


132


and a hanger end portion


134


mounted therein are shown in accordance with another embodiment of the invention. The display panel


130


is similar to the display panels


50


and


104


.




The groove


132


includes upper and lower groove overhang portions


135


forming a throat


136


. The throat


136


is bounded by opposed throat walls


138


extending from a throat opening in the face of the panel


130


to a throat inner end where it joins an inner cavity or socket


140


.




The throat walls


138


are substantially parallel to each other and extend in planes that are perpendicular to, or at a 90 degree slope with respect to, the plane of the front face of the panel


130


. The hanger end portion


134


is similarly configured in that central portion


142


extends in a substantially perpendicular direction between upper arm portion


144


and lower arm portion


146


. The groove


132


includes a socket shape similar to the socket


72


in the embodiment of FIG.


3


.




Although the throat walls


138


are not inclined, the display panel


130


continues to enjoy the benefits of the compact shape of the groove


132


and a relatively increased thickness of the overhang portions


135


. In a like manner, this panel also has an increased hang weight as compared with the prior art T-shaped grooves.




Referring to

FIG. 13

, a display panel


150


includes a groove


152


having a hanger end portion


154


mounted therein. The groove


152


includes upper and lower overhanging portions


153


that form a throat


156


having parallel throat walls


158


connected to an inner cavity or socket


160


.




The socket


160


has a rectangular cross-section. The socket


160


is defined by flat or planar walls including a rear wall


162


connecting top and bottom walls


164


. The top and bottom walls


164


extend to front or inner walls


166


which are connected to the throat walls


158


. The throat walls


158


are also flat and they are contained in planes forming a 90 degree angle with the plane of the front face of the panel. However, the throat walls


158


may be inclined in the same manner as described in the embodiment of FIG.


3


.




Referring to

FIG. 14

, the components forming the display panel


150


are shown in an exploded the view. The components include a rear panel


168


, T-shaped slats


170


and L-shaped slats


172


. The components may be formed of the same fiberboard materials as described above. All of the components may be formed using saw cutting techniques, and assembled with conventional fasteners and/or adhesives. Upon assembly, adjacent pairs of slats


170


, or


170


and


172


, cooperate to define grooves


152


.




It is also possible to form the display panel


150


from a single monolithic board using reshaping techniques as described above. That is, sawing followed by routering, but with a square cutter.




Referring to

FIG. 15

, a modified display panel having a construction similar to that of the panel


150


is shown. For convenience, identical parts are similarly numbered and modified parts are indicated with the same number and a prime designation.




As shown in

FIG. 15

, a display panel


150


′ includes grooves


152


′ having L-shape cross-sections. The slats


170


′ and


172


′ are provided with a rectangular shape or an L-shape so that adjacent slats form L-shape grooves


152


′. Each of the L-shaped slats


170


′ and


172


′ includes an overhang portion


173


that cooperates with an adjacent slat wall to define a throat


156


of the groove


152


′. The grooves


152


′ have dimensions similar to those of the grooves


152


except that the width of the socket


160


′ is equal to about one-half of that of the socket


160


.




Referring to

FIG. 16

, a display panel


180


having grooves


182


for supporting hanger end portions


184


is shown. The display panel


180


may be a full-size wall panel (e.g. 4′×4′ or 4′×8′) or a smaller size counter-supported panel or self-standing modular panel (e.g. 2′×2′).




The grooves


182


do not extend across the entire horizontal width of the panel, but rather, have shorter horizontal lengths and may be arranged in spaced arrays in the panel.




Referring to

FIG. 17

, each of the grooves


182


includes upper and lower overhang portions


187


forming a throat


186


. The throat


186


is open to the front face of the panel and bounded by parallel opposed throat walls


188


. A hanger end portion


184


is supported in the groove


182


in the same manner as in previously described embodiments. Similarly, although the throat walls


188


are shown in planes extending perpendicular to the front face of the panel, they may be inclined or sloped as in prior embodiments.




The groove


182


does not include a back or rear wall as most clearly shown in FIG.


16


. Accordingly, the groove throat


186


opens into an inner recess


190


. The recess


190


has an annular base


191


extending about the throat


186


. The base


191


provides flat front or inner walls


192


for engaging the upper arm portion of the hanger end portion


184


.




The groove


182


has dimensions similar to those of the groove


56


and the hanger end portion


184


has a shape similar to the hanger end portion


60


. Accordingly, the display panel


180


is provided with a compact groove and hanger end portion construction and the improvements thereof as in previously described embodiments.




Referring to

FIG. 18

, the inner recess


190


comprises a cavity


194


formed in the rear face


196


of the panel


180


. The cavity


194


may be formed by saw cutting and/or router milling techniques.




Referring to

FIG. 18



a


, a reinforcing insert


198


is shown. The insert


198


may be mounted on the base


191


of the recess


190


to strengthen the groove


182


. Insert


198


has an elongate annular shape sized to be coextensive with the base


191


and the inner walls


192


, and includes a central opening


199


aligned with the throat


186


. Insert


198


may be flat and have a thickness equal to about {fraction (1/16)}″. The thickness of the overhang portions


187


may be reduced by an amount equal to the thickness of the insert


198


in order to maintain the original throat depth and hanger end portion offset.




The insert


198


may be formed of plastic, metal or other suitable material and include a decorative finish. Optionally, the insert


198


may include a projecting wall portion (not shown) overlying one or both of the throat walls


188


.




Referring to

FIG. 19

, a display panel


200


has a modified T-shaped slot or groove


206


with bracket


58


having its hanger end portion


60


mounted therein. The panel


200


, similar to the panel


50


, is bounded by a front face and a rear face, and a plurality of horizontally extending and vertically spaced grooves


206


are provided for supporting a plurality of brackets


58


.




The groove


206


has upper and lower overhang portions


215


forming a throat


214


bounded by upper and lower throat walls


216


extending from a throat opening


218


to a throat inner end


220


. The throat


214


joins an inner cavity or socket


222


at the throat inner end


220


. The socket


222


is similar to the socket


72


and includes an arcuate rear wall


224


joining opposed top and bottom walls


225


that are connected to flat front or inner walls


226


.




A C-shape insert


230


is mounted within the socket


222


for reinforcing the groove and increasing the hang weight prior to failure by distributing the resisting forces along the horizontal groove length. As best shown in

FIG. 20

, the insert


230


includes a semicircular wall portion


232


joining opposed top and bottom wall portions


233


connected to wall portions


234


. The insert


230


has an outer surface


236


extending along the semicircular wall portion


232


, top and bottom wall portions


233


and opposed wall portions


234


. The outer surface


236


is in substantial contact engagement with the surfaces of the wall portions


224


,


225


and


226


that form the socket


222


.




The socket


222


is larger than the socket


72


by an amount equal to about the thickness of the insert


230


. The inner surface


238


of the insert


230


has a shape and size corresponding with those of the socket


72


. The throat walls


216


are shorter than the throat walls


66


by an amount equal to the thickness of the insert


230


. Accordingly, the depth of the throat


214


including the thickness of the insert


230


is substantially equal to the depth of the throat


64


. The width of the throat opening


218


is equal to the width of the throat opening


68


. In this manner, the same hardware, such as the bracket


58


, as used in connection with the prior embodiments may also be used in connection with the display panel


200


having an insert reinforced groove


206


.




The insert


230


has a wall thickness equal to about {fraction (1/16)}″ and it may be formed of any suitable material such as plastic or metal. For example, the insert may be formed by extrusion of polyethylene or polyvinyl chloride. Similarly, the insert may be formed as an aluminum extrusion. Such extrusion techniques are known in the art.




The insert


230


or its inner surface


238


may be finished or decorated with a color contrasting or matching the color of the front face of the display panel. Also, the outside surface


236


of the insert may be provided with a friction enhancing profile such as projecting ribs or recessed surface grooves.




The insert


230


may extend the entire horizontal length of the groove


206


. If the insert is sufficiently flexible, it may be inserted through the throat opening


218


of the groove


206


. If the insert is not sufficiently flexible, it may be inserted into the open end of the groove in the side edge of a display panel.




Referring to

FIG. 21

, a display panel


240


has a slot or groove


246


for mounting the bracket


58


by receipt of hanger end portion


60


. The groove


246


has a throat


254


formed by upper and lower throat walls


256


extending from a throat opening


258


to a throat inner end


260


. The throat


254


joins an inner cavity or socket


262


. The socket


262


is similar to the socket


72


and includes an arcuate rear wall


264


joining opposed top and bottom wall portions


265


connected to wall portions


266


.




A C-shape insert


270


is mounted within the socket


262


. The insert


270


includes a semicircular wall portion


272


, top and bottom wall portions


273


, and opposed wall portions


274


that include laterally extending end or throat portions


276


. The insert


270


has an outer surface


278


extending along wall portions


272


,


273


,


274


and


276


. The outer surface


278


is in close contact engagement with the surfaces


264


,


265


and


266


forming the socket


262


and with the throat walls


256


.




The socket


262


is sized similar to the socket


222


described above. Also, the inner surface


280


of the insert


270


has a shape and size corresponding with those of the socket


72


. The throat opening formed by the insert end or throat portions


276


will have a width less than that of the throat


64


. However, the resulting groove opening defined by the inner surface


280


of the insert


270


is otherwise similar to that described above in respect to the embodiment shown in FIG.


3


and the same hardware may be used as illustrated by the mounting of the bracket


58


.




The insert


270


may have a {fraction (1/16)}″ wall thickness as in the case of the insert


230


, and it may be formed using the same materials and processes. Also, it may be similarly mounted in the groove


246


.




As compared with prior art panels, the display panels of the invention reliably support increased hang loads as indicated by increased maximum hang weight strengths. The maximum hang weight strength is defined as the maximum load supported by a cantilever bracket mounted in the panel groove for a three-day period of time without panel failure; the load being applied a selected distance from the panel face and being incrementally increased at fixed time periods, e.g. every three days. Failure is indicated by a full bracket pullout with rupture of the panel or a partial bracket pullout with the bracket being substantially displaced from its intended support position due to cracking or other structural failure of the panel.




The width of the hanger end portion should be similar for comparable tests since increased widths tend to increase the maximum hang weight strength. The support arm or shelf of the cantilever bracket may project in a perpendicular direction or an inclined direction from the panel face. Based upon experience to date, the perpendicular or inclined direction of the support arm or shelf does not significantly affect the hang weight strength. The torque moment applied by the bracket to the panel is directly related to the distance from the panel face at which the load is applied, and the maximum hang weight strength is reduced as the distance from the panel face to the load is increased.




The maximum hang weight strengths for prior art groove systems and for groove systems in accordance with the invention were tested and the results are reported in Table 1 below. The grooves were formed in similar medium density fiberboard panels at the indicated center-to-center distance. The panels were mounted to an interior structural wall, and the hang weight strength tests were performed at room temperature and humidity conditions.
















TABLE 1













MAX. HANG








CENTER




BRACKET




WEIGHT






TEST




GROOVE




TO




SUPPORT AND




STRENGTH


2








NO.




SYSTEM




CENTER




SPACING


1






LBS.




























1





FIG. 1





3″




inclined




9.5″




34.7






2





FIG. 3





2″




inclined




9.5″




42.6






3





FIG. 3





2″




straight




 12″




42.5






4





FIG. 3





3″




inclined




9.5″




51.7






5





FIG. 3





3″




straight




  6″




75.0






6





FIG. 3





3″




straight




 12″




53.3






7





FIG. 3





4″




inclined




9.5″




50.0






8





FIG. 19



3






6″




inclined




9.5″




85.0






9





FIG. 19



3






6″




straight




6.0″




75.0













1


Brackets for

FIG. 1

had a reinforced 3″ wide backplate engaging panel face, all other brackets had 2″ wide backplate. Incline is 60° and spacing is distance from load hang point to face of panel.












2



FIG. 1

tests begin with 23 lb. load for 3 days, and then increase by 3 lbs. every 3 days until failure by panel fracture and bracket pullout. All other tests start at 25 lbs. and increase by 5 lbs. every 3 days.












3


Groove of

FIG. 3

having a full length C-shape aluminum insert as shown in

FIGs. 19 and 20

.













Referring to Table 1, test conditions considered to closely predict retail sales applications of the display panels include a three inch center to center spacing for the groove and an inclined bracket with the load being supported at 9.5 inches from the panel face. At these conditions, Test No. 1 shows that the prior art groove of

FIG. 1

has a maximum hang weight strength of about 34.7 lbs. In comparison, Test No. 4 shows that the groove of

FIG. 3

fitted with a corresponding bracket having a compact hanger end portion has a maximum hang weight strength of 51.7 lbs.




Table 1 also confirms the achievement of satisfactory hang weight strength with a 2 inch center to center groove spacing. As reported in Test No. 2, testing of a corresponding inclined bracket resulted in a maximum hang weight strength of 42.6 lbs. In comparison, the prior art groove of

FIG. 1

at a 2 inch center to center spacing has resulted in hang weight strength reductions in the order of 30 to 40 percent and a maximum hang weight strength in the range of 20.8 to 24.3 lbs. This hang weight is too low to provide an acceptable product for retail sales applications.




Presently, center to center spacings greater than three inches have not been found to provide further increases in hang weight strength. For example, compare test results in Test Nos. 3 and 4.




The use of C-shape aluminum inserts as shown in

FIG. 19

, having a nominal thickness of about {fraction (1/16)} inch provide substantially increased hang weight strengths. As shown by Test No. 8, hang weight strengths of 85 pounds have been achieved with an inclined bracket and a 9.5 inch load spacing from the panel face.




While the invention has been shown and described with respect to particular embodiments thereof, this is for the purpose of illustration rather than limitation, and other variations and modifications of the specific embodiments herein shown and described will be apparent to those skilled in the art all within the intended spirit and scope of the invention. Accordingly, the patent is not to be limited in scope and effect to the specific embodiments herein shown and described nor in any other way that is inconsistent with the extent to which the progress in the art has been advanced by the invention.



Claims
  • 1. A display board comprising a panel having a front face and a back face, said front face including horizontally extending and vertically spaced grooves to allow the installation of a hanger end portion of a cantilever bracket for support of articles, said horizontally extending grooves each having a throat open to said front face and including opposed throat walls extending toward said back face to a throat inner end, said throat inner end joining to a socket having a bulbous cross-sectional shape configured to accept said hanger end portion of said cantilever bracket, said socket including a curved back wall connected to spaced planar inner walls that join said throat walls on opposite sides of said throat.
  • 2. A display board as in claim 1, wherein one of said throat walls is contained in a throat wall plane that intersects a plane containing said front face at an included angle between from about 77.5 degrees to about 90 degrees.
  • 3. A display board as in claim 2, wherein said included angle is between 82 degrees and 88 degrees.
  • 4. A display board as in claim 1, wherein one of said throat walls is contained in a throat wall plane that intersects a plane containing said front face at an included acute angle between from about 77.5 to about 88 degrees.
  • 5. A display board as in claim 1, wherein each of said throat walls is contained in a throat wall plane that intersects a plane containing said front face at an included acute angle, said groove includes a groove overhang portion on each side of said throat, said overhang portions having a thickness extending from said front face to said inner walls and having beveled ends forming said throat walls.
  • 6. A display board as in claim 5, wherein said socket has a cross-section symmetrical about one axis.
  • 7. A display board as in claim 6, wherein said throat has a maximum width at said front face equal to less than 0.375″ and said groove has a width, a depth and a width to depth aspect ratio in the range of from about 1 to about 1.75.
  • 8. A display board as in claim 6, wherein said curved back wall has a semicircular cross-section that joins extremities of said inner walls and said inner walls extend diametrically toward said throat walls.
  • 9. A display board as in claim 8, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket and said insert diametrical portions engaging said inner walls.
  • 10. A display board as in claim 9, wherein said insert is formed of metal or plastic and reinforces said panel.
  • 11. A display board as in claim 8, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions and laterally intersecting end portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket, said insert end portions engaging said inner walls and said insert end portions engaging said throat walls.
  • 12. A display board as in claim 11, wherein said insert is formed of metal or plastic.
  • 13. A display board as in claim 1, wherein each of said grooves has a throat width at said front face equal to less than 0.375″, a groove width less than 1.25″ and a throat depth greater than about 0.3″.
  • 14. A display board as in claim 13, wherein said panel is formed of a medium density fibreboard and said grooves have a center to center spacing equal to about 2″.
  • 15. A display board as in claim 1, wherein said throat has a throat depth extending from said throat opening to said throat inner end, said throat depth is greater than 0.3″ and said groove has a cross-section symmetrical about one axis, and a width to depth aspect ratio in the range from about 1 to about 1.75.
  • 16. A display board as in claim 15, wherein said throat depth is about 0.3″ and said groove width to depth aspect ratio is about 1.
  • 17. A display board in combination with a cantilever bracket for support of articles, said bracket comprising a hanger end portion including a central portion having a length extending laterally between an upper arm portion and a lower arm portion, said panel having a front face including horizontally extending and vertically spaced grooves to mount said hanger end portion, said horizontally extending grooves each including opposed overhang portions forming a throat open to said front face, said overhang portions having end walls forming opposed throat walls extending to a throat inner end, at least one of said throat walls being contained in a plane inclined at an included acute angle with respect to a plane containing said front face, said throat inner end joining to a socket configured to accept said hanger end of said cantilever bracket, said socket including a curved back wall and at least one inner wall remote of said at least one throat wall, upon installation of said hanger end portion in said groove to support said bracket, said lower arm portion engaging said front face in response to bracket loads, said at least one inner wall engaging said upper arm portion with compressive forces resisting said bracket loads and said central portion being supported along its length by said at least one throat wall to transfer compressive forces from said at least one inner wall to said overhang portion adjacent said at least one throat wall.
  • 18. A display board as in claim 17, wherein said overhang portion has a thickness extending from said front face to said inner wall.
  • 19. A display board as in claim 18, wherein said overhang portion has a thickness equal to about 0.3″ or more, said groove has a cross-section symmetrical about one axis, a width and a depth, and a groove width to depth aspect ratio in the range of from about 1 to about 1.75.
  • 20. A display board as in claim 19, wherein said throat has a throat width in said front face equal to less than ⅜″.
  • 21. A display board as in claim 17, wherein said groove has a compact configuration with said curved back wall of said socket being shaped to correspond with the pivotal sweep of said upper arm portion extremities, with minimal clearance, as said upper arm portion is inserted into said groove and pivoted into engagement with said at least one inner wall during installation.
  • 22. A display panel in combination with a cantilever bracket for support of articles, said bracket including a compact hanger end portion for mounting said bracket to said panel, said compact hanger end portion having a generally s-shape profile including a central portion connecting an upper arm portion and a lower arm portion, said display panel having a front face and a back face, said front face having horizontally extending and vertically spaced grooves constructed to allow the installation of said compact hanger end portion of said bracket, said horizontally extending grooves each having a throat open to said front face and at least one throat wall extending toward said back face to a throat inner end, said throat inner end joining to a socket including a curved back wall opposite said throat inner end and at least one inner wall, said upper arm portion being configured to be received in said socket in engagement with said at least one inner wall with said central portion being supported along substantially all of its length by said at least one throat wall.
  • 23. A combination as in claim 22, wherein said at least one throat wall is contained in a throat wall plane that intersects a plane containing said front face at an angle between 77.5 degrees and 90 degrees and said central portion extends to said lower arm portion at a corresponding included angle.
  • 24. A combination as in claim 23, wherein said angle is in the range of from about 82 degrees to about 88 degrees.
  • 25. A combination as in claim 22, wherein said compact hanger end portion is formed by reshaping a standardized hanger end portion also having a generally s-shaped profile including a relatively longer upper arm portion and a relatively shorter central portion as compared with said compact hanger end portion.
  • 26. A combination as in claim 22, wherein said upper arm portion extends upwardly from said throat wall at an angle inclined away from said front face and into engagement with said inner wall.
  • 27. A display board comprising a panel having a front face including horizontally extending and vertically spaced grooves for installation of a hanger end portion of a cantilever bracket for support of articles, said horizontally extending grooves each having a throat open to said front face, said throat including first and second throat walls extending from said front face along a throat depth to a throat inner end, said throat inner end joining to a socket, said socket having a bulbous shape and including first and second planar front walls each having a length extending away from said throat inner end in opposite directions, said throat depth being at least equal to said front wall length and said first and second throat walls being contained in a throat wall plane that intersects a plane containing said front face at an angle between 77.5 degrees and 90 degrees.
  • 28. A display board as in claim 27, wherein said grooves have a center-to-center spacing equal to about 2″.
  • 29. A display board as in claim 28, wherein said front walls are generally parallel to said front face and join said throat walls on opposite sides of said throat.
  • 30. A display board as in claim 29, wherein said groove has a cross-section symmetrical about one axis and a width to depth aspect ratio in the range of from about 1 to about 1.75.
  • 31. A display board as in claim 30, wherein said socket has a curved back wall.
  • 32. A display board as in claim 31, wherein said socket has a semicircular cross-section with said front walls extending diametrically toward said throat walls and said curved back wall joins extremities of said front walls.
  • 33. A display board as in claim 32, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket and said insert diametrical portions engaging said front walls.
  • 34. A display board as in claim 32, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions and laterally intersecting end portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket, said insert end portions engaging said front walls and said insert end portions engaging said throat walls.
  • 35. A display board as in claim 27, wherein said throat depth is equal to about 0.3″ or more.
  • 36. A display board as in claim 35, wherein said throat has a throat width in said front face equal to less than ⅜″.
  • 37. A display board in combination with a cantilever bracket for support of articles, said bracket including a hanger end portion for mounting the bracket to said board, said hanger end portion having a central portion extending between upper and lower arm portions, said display board comprising a panel having a front face including horizontally extending and vertically spaced grooves constructed to allow the installation of said hanger end of said bracket, said horizontally extending grooves each having a throat including a throat opening in said front face and opposed throat walls extending along a throat depth to a throat inner end, at least one of said throat walls being contained in a plane inclined at an included acute angle with respect to a plane containing said front face, said throat inner end joining to a socket having a curved back wall extending to at least one inner wall remote of said at least one throat wall, upon installation of said hanger end portion in said groove to support said bracket, said lower arm portion engaging said front face in response to bracket loads, said upper arm portion imposing bracket load forces on said at least one inner wall and said central portion being supported along its length by said at least one throat wall to transfer bracket load forces from said at least one inner wall to said at least one throat wall, said groove having a compact configuration with said curved back wall of said socket being shaped to correspond with the pivotal sweep of said upper arm portion extremities, with minimal clearance, as said upper arm portion is inserted into said groove and pivoted into engagement with said at least one inner wall during installation.
  • 38. A combination as in claim 37, wherein said included acute angle is in the range of from about 77.5 degrees to about 88 degrees and said central portion extends between said upper and lower arm portions at a corresponding angle.
  • 39. A combination as in claim 38, wherein said socket has a bulbous shape including said at least one inner wall and a second inner wall, each of said inner walls extending away from said throat inner end in opposite directions and being connected to said curved back wall.
  • 40. A combination as in claim 39, wherein said inner walls are generally parallel to said front face and join said throat walls on opposite sides of said throat.
  • 41. A combination as in claim 37, wherein said at least one throat wall is contained in a throat wall plane that intersects a plane containing said front face at an angle between 77.5 degrees and 90 degrees and said central portion extends to said lower arm portion at a corresponding included angle.
  • 42. A combination as in claim 37, wherein said throat includes a second throat wall extending along said throat depth to said throat inner end, said socket has a bulbous shape including said at least one inner wall and a second inner wall, each of said inner walls extending away from said throat inner end in opposite directions and being connected to said curved back wall.
  • 43. A combination as in claim 42, wherein said groove has a width and a depth, and a width to depth aspect ratio in the range of from about 1 to about 1.75.
  • 44. A combination as in claim 43, wherein said throat has a throat width in said front face equal to less than ⅜″.
  • 45. A combination as in claim 44, wherein said grooves have a center-to-center spacing equal to about 2″.
  • 46. A combination as in claim 37, wherein said angle is in the range of from about 82 degrees to about 88 degrees.
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