Information
-
Patent Grant
-
6772890
-
Patent Number
6,772,890
-
Date Filed
Wednesday, April 3, 200222 years ago
-
Date Issued
Tuesday, August 10, 200420 years ago
-
Inventors
-
Original Assignees
-
Examiners
- Stodola; Daniel P.
- Harris; Erica B.
Agents
-
CPC
-
US Classifications
Field of Search
US
- 211 9401
- 211 591
- 211 571
- 211 189
-
International Classifications
-
-
Disclaimer
Terminal disclaimer
Abstract
A display panel includes a plurality of horizontal grooves that each have a throat open to the panel face and extend to an inner cavity for receiving an s-shaped hanger end portion of a bracket adapted to support articles. The groove has a compact cross-sectional shape including reduced opening and inner cavity widths and increased panel wall and throat wall thicknesses at the opening. The throat wall may be inclined to transfer compressive load forces from the panel wall engaged by the upper extremity of the hanger end portion. The inner cavity may have a bulbous shape and be provided with a reinforcing liner. Compact hanger end portions include central portions of increased length, and optionally inclined, to be fully supported along the throat wall. The compact hanger end portions may be provided by reshaping standardized bracket hardware.
Description
BACKGROUND OF INVENTION AND RELATED ART
The present invention relates to support boards or panels, and more particularly, relates to display or wall panels having grooves or slots for mounting hanger end or base portions of cantilever supported brackets used to display articles.
Many types of display panels have been developed in the past. Some panels include grooves having J-shaped or L-shaped cross-sections and therefore require a specific mounting orientation. As a result, a modified T-shaped slot or groove was developed with the advantage that the panel may be mounted either edge up. The T-shaped groove includes a throat having a throat opening in the front of the panel and extending a depth into the panel to join an inner cavity. The throat is formed by adjacent upper and lower panel wall portions.
Examples of such display wall panels are illustrated and described in U.S. Pat. Nos. 3,235,218, 3,502,222, 4,591,058, 4,817,900, 4,844,266, 4,944,416, 5,360,121 and 5,484,067. The panels are frequently formed of composite materials such as hardboard, fiberboard, flake board, chipboard, plywood and the like, as well as, plastic or metal. Display panels used in retail sales are often formed of medium density fiberboard and the grooves are cut or machined into the material forming the panel. Decorative finishes and laminates may be applied to the panels. In some cases, reinforcing inserts are installed in the grooves to increase the panel strength and enable support of heavier loads on the brackets as shown in U.S. Pat. No. 4,615,448. The inserts may be formed of metallic or plastic materials.
There has been a tendency to standardize the display panels so that a given bracket may be utilized with substantially any of the available grooved display panels. Further, the dimensions of the T-shaped grooves have been selected to permit the use of commonly available brackets initially intended for use with pegboard.
The hanger end portion of the bracket also tended to be standardized. It has an S-shape including parallel upper and lower vertical arm portions joined by a perpendicular central or connecting arm portion. The connecting arm portion of the hanger rests on a lower panel wall portion forming the throat, the upper arm extends into the cavity to engage the inner surface of the upper panel wall portion and the lower arm engages the lower panel wall portion and face of the panel. In use, the load tends to pivot the hanger end portion about the throat opening.
It is desirable to increase the panel strength and, more particularly, the maximum panel hang weight strength as defined hereinafter. Panel failure is due to fracture or rupture of panel portions adjacent the hanger mounting site with portions of the panel being separated from the panel face as the hanger end portion of the bracket is pulled from its mounted or groove engaging position.
It is also desirable to avoid replacement of standardized bracket hardware since most panel users have a large inventory of hardware. Accordingly, it is preferable that any strength modification of the panel enable the continued use of existing bracket hardware.
SUMMARY OF THE INVENTION
It has now been found that panel strength, and especially resistance to bracket pull-out due to hang load, may be particularly enhanced by a modified groove cross-section characterized by a reduced opening width and increased panel wall thickness at the opening. Such a cross-sectional configuration tends to increase the amount of panel material available at the immediate bracket support location about which the hang load tends to pivot the hanger end portion of the bracket.
In accordance with the invention, the groove is shaped with a modified compact profile to provide increased panel hang strength while maintaining easy and stable mounting of the brackets. The hanger end portions of the brackets are also shaped with a compact profile to facilitate the insertion and removal thereof from the groove while achieving reliable and stable mounting of the bracket.
The compact groove profile includes a reduced inner cavity dimension sufficient to allow pivoting or other angular movement of the hanger end portion during insertion and removal. To that end, a bulbous cross-sectional shape may be used.
As measured parallel to the face of the panel, the bulbous cross-sectional shape has a reduced width dimension as compared with the prior art T-shaped grooves or slots. In addition, the bulbous cross-sectional shape is characterized by a width-to-depth aspect ratio substantially less than that of the prior art T-shaped grooves or slots. The bulbous cross-sectional shape has an arcuate wall to facilitate mounting of the hanger end portion and at least one wall provided by the panel portion forming the upper throat wall against which the hanger end portion is biased to resist pivotal movement as it supports the bracket.
The groove may be configured to cooperate with the hanger end portion to transfer and more evenly distribute the hang load between the walls of the panel forming the throat opening. For example, if the lower throat wall supporting the connecting arm portion of the hanger end portion is sloped downwardly into the groove, the bracket load applied to the upper throat wall or the compressive forces resisting pull out in the upper wall are in-part transferred to or provided by the lower wall.
The inclined throat wall is contained in a plane that forms an included acute angle with the plane of the front face of the panel. The included acute angle will typically be greater than 77.5 degrees, for example, 82 to 88 degrees and more preferably about 85 degrees. Since non-inclined throat walls contained in a plane perpendicular to the front face plane are also contemplated, the included angle between the front face plane and throat wall plane may range from about 77.5 to 90 degrees.
The compact groove and hanger end portion enable reliable support of increased hang loads with little, if any, increase in panel cost. In fact, the compact profile requires less shaping of the panel material and thereby reduces the manufacturing costs. That is, the amount of panel material removed to form the groove is reduced so as to correspondingly reduce energy costs and lessen waste disposal.
In addition, the compact hanger end portion may be formed by reshaping existing hardware using relatively simple reshaping and shearing processes. It is not necessary to purchase new bracket hardware, and the standardized bracket hardware may be reshaped to the compact size contemplated in accordance with the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1
is a fragmentary cross-sectional view of a prior art T-shaped groove having a hanger end portion of a bracket mounted therein;
FIG. 2
is a fragmentary cross-sectional view similar to
FIG. 1
showing a prior art modified T-shaped groove having a hanger end portion mounted therein;
FIG. 3
is a fragmentary perspective view of a display panel having a plurality of grooves according to the invention and having a bracket supported in one of the grooves;
FIG. 4
is a fragmentary cross-sectional view, on an enlarged-scale, taken along the line
4
—
4
in
FIG. 3
;
FIG. 5
is a sectional view, on an enlarged scale, taken along the dotted line
5
in
FIG. 4
;
FIG. 6
is a fragmentary elevational view, on an enlarged scale, showing the details of the groove opening and mounted hanger end portion as viewed from the front of the panel;
FIG. 7
is a fragmentary elevational view showing the hanger end portion of the bracket in
FIG. 1
in accordance with the prior art;
FIG. 8
is a fragmentary elevational view similar to
FIG. 7
showing the hanger end portion of the bracket in
FIG. 3
in accordance with the present invention;
FIG. 9
is a fragmentary elevational view similar to
FIG. 7
showing a modified hanger end portion in accordance with another embodiment of the present invention;
FIG. 10
is a fragmentary schematic view showing the pressing of standardized hardware to reshape it for use in accordance with the invention;
FIG. 11
is a fragmentary cross-sectional view showing a modified groove having a hanger end portion mounted therein in accordance with another embodiment of the invention;
FIG. 12
is a fragmentary cross-sectional view similar to
FIG. 11
of a modified groove and mounted hanger end portion in accordance with a further embodiment of the invention;
FIG. 13
is a fragmentary cross-sectional view similar to
FIG. 12
of a modified groove and mounted hanger end portion in accordance with yet a further embodiment of the invention;
FIG. 14
is an exploded elevational view, on a reduced scale, showing panel components that are assembled to provide a display panel having grooves in accordance with the embodiment of
FIG. 13
;
FIG. 15
is a schematic cross-sectional view showing modified panel components, similar to those of
FIG. 14
, assembled to form grooves similar to the embodiment of
FIG. 13
, but having an L-shape cross-section;
FIG. 16
is a front elevational view showing a display panel having a plurality of grooves and a bracket mounted in one of the grooves in accordance with another embodiment of the invention;
FIG. 17
is a fragmentary cross-sectional view, on an enlarged scale, taken along the line
17
—
17
in
FIG. 16
;
FIG. 18
is a fragmentary rear elevational view of the display panel of
FIG. 16
showing the manner of forming a groove;
FIG. 18
a
is a perspective view, on an enlarged scale, showing an insert for reinforcing the groove of the embodiment of
FIG. 16
;
FIG. 19
is a fragmentary cross-sectional view showing a modified groove similar to that of the embodiment of FIG.
3
and having a C-shaped reinforcing insert mounted therein;
FIG. 20
is a fragmentary perspective view showing the C-shaped reinforcing insert of
FIG. 19
;
FIG. 21
is a fragmentary cross-sectional view showing a modified groove similar to that of the embodiment of FIG.
3
and having a modified C-shaped reinforcing insert mounted therein; and
FIG. 22
is a fragmentary perspective view showing the modified C-shaped reinforcing insert of FIG.
21
.
DETAILED DESCRIPTION OF THE DRAWINGS
Referring to
FIG. 1
, a prior art panel
10
includes a T-shaped groove or slot
12
having a standardized hanger end portion
14
of a bracket
15
mounted therein. The bracket
15
may include a shelf or a bar for supporting articles to be displayed. The panel
10
includes front and back parallel faces, and it has a ¾″ thick nominal thickness.
The groove
12
includes upper and lower groove overhang portions
16
that form a throat
18
. As shown, the throat
18
includes opposed throat walls
20
extending from a throat opening
22
in the face of the panel
10
to a throat inner end
24
. The throat
18
joins an elongated vertically extending opening or inner cavity
26
at the throat inner end
24
.
The throat opening
22
, as measured in the vertical direction, has a ⅜″ or 0.375″ nominal thickness. The overhang portions
16
have a depth or thickness equal to 0.250″. The throat walls
20
diverge upwardly and downwardly from the horizontal at about 30 degree angles to form a 60 degree enclosed angle. The cavity
26
has a depth equal to about 0.250″ and a width measured in the vertical direction equal to 1.25″. A groove base portion
28
has a depth or thickness of about 0.50″.
The hanger end portion
14
is typically formed of steel having a thickness in the range of 0.070″ to 0.125″. The central or connecting portion of the hanger end portion
14
is sized to correspond with the depth or thickness of the overhang portion
16
and is about 0.25″ long.
As shown a
FIG. 1
, the hanger end portion
14
is in line contact with the lower throat wall
20
in the plane of the throat opening
22
. That is, the lower surface of the connecting portion of the hanger end portion
14
only engages the surface of the throat wall
20
along a narrow contact line in the opening
22
so as to restrict or prohibit transfer of bracket load or compressive resisting forces from the upper overhang portion
16
to the lower overhang portion
16
. Also, such contact tends to maximize the downward load per unit area.
Referring to
FIG. 2
, a prior art panel
30
includes a modified T-shaped groove or slot
32
having a standardized hanger end portion
34
of a bracket mounted therein. The hanger end portions
14
and
34
are identical. The panel
30
may be have a ½″ nominal thickness.
The groove
32
is formed by upper and lower groove overhang portions
36
forming a throat
38
. The throat
38
has opposed walls
40
formed by the arcuate edges of the overhang portions. A throat opening
42
is formed in the face of the panel
30
and a throat inner end
44
joins a vertically extending elongated opening or inner cavity
46
.
The throat opening
42
has a width measured in the vertical direction equal to about {fraction (11/32)}″. The thickness or depth of the groove overhang portion
36
varies from that of the radiused edges at the throat
38
to about 0.25″ at the upper and lower extremities thereof. As shown, the hanger end
34
is supported at the throat
38
formed by the radiused edges of the overhang portions
36
. The cavity
46
has a depth equal to about 0.250″ and a width measured in the vertical direction equal to 1.25″.
As shown in
FIG. 2
, the hanger end portion
34
provides line contact with the lower throat wall
40
substantially in the plane of the throat opening
42
. Thus, the prior art groove
32
and hanger end portion
34
also fail to transfer loads and/or compressive resisting forces between the overhang portions
36
and the downward load per unit area is substantially maximized.
Referring to
FIG. 3
, a portion of a display panel
50
in accordance with the present invention is shown. The panel
50
is supported in a vertical position by any suitable means (not shown) and, for example, it may be fixed to a structural wall or comprise part of a self-standing floor or counter-top display. Accordingly, the panel
50
may be 5×10′, 4×10′, 4′×8′, 4′×4′, or some other conventional size commonly used. As indicated above, the panel
50
is formed of a medium density fiberboard. However, the panel
50
may be formed of any suitable composite material such as hardboard, fiberboard, flake board, chip board, plywood and the like, as well as plastic or metal.
The panel has a planar front face
52
, a planar opposed and parallel rear face
54
, and a ¾″ nominal thickness, for example. A plurality of modified T-shaped horizontally extending grooves or slots
56
are open to the front face
52
. Typically, there are a plurality of such grooves formed in the panel at vertically spaced locations. For example, the grooves
56
are disposed at a center to center spacing “A” equal to 3″. The spacing “A” may range from about 1.5″ or greater. As will become more apparent hereinafter, the reduced dimensions of the grooves
56
enable closer spacing without excess of reductions in the panel hang weight strength.
The center to center spacing “A” of the grooves
56
enables the mounting of a plurality of brackets, such as bracket
58
, for supporting articles to be displayed. The bracket
58
may be installed on the panel at substantially any desired location. The bracket
58
is a cantilever-type bracket including an S-shaped base or hanger end portion
60
engaging the panel
50
, as described more fully below, and a cantilever portion
61
projecting downwardly at a 60 degree angle from the front face
52
of the panel
50
. The portion
61
includes a plurality of stops
61
a
for engaging display hangers or the like. The portion
61
may comprise a perpendicularly extending shelf or arm, or any other conventional bracket for supporting articles.
Referring to
FIGS. 3-6
, the shape of the groove
56
and the support of the bracket
58
are illustrated in further detail. Each of the grooves
56
includes groove overhang portions
63
that form a throat
64
. The throat
64
includes opposed throat walls
66
extending from a throat opening
68
in the face of the panel
50
to a throat inner end
70
. The throat
64
joins an inner cavity or socket
72
at the throat inner end
70
.
The socket
72
has a bulbous shape configured to accept the hanger end portion
60
. The socket
72
is bounded by an arcuate rear or back wall
74
connecting upper and lower sidewalls
75
extending to opposed flat front or inner walls
76
. In the illustrated embodiment, the rear wall
74
has a semicircular cross-section, the sidewalls
75
are slightly bowed outwardly and the front or inner walls
78
are substantially planar and extend diametrically toward the throat walls
66
. The arcuate configuration of the socket walls and radius transitions avoid stress locations.
Since the groove
56
will typically be shaped by a router cutting or milling process, the groove will have a cross-section that is symmetrical about one axis. For example, the cross-section of the groove
56
is symmetrical about an axis perpendicular to the front face of the panel and extending along the center of the throat.
The throat opening
68
has a width measured in the vertical direction equal to 0.175″. The throat opening or width is smaller than prior art ⅜ inch width, and may range in size from less than about ¼ inch to about ⅛ inch or less, as shown by the 0.175″ size of the throat opening
68
.
The throat depth corresponds with the distance from the throat opening
68
to the inner end
70
, and it will typically be equal to the thickness or depth of the groove overhang portion. In the illustrated embodiment, the groove overhang portions
63
have a depth or thickness equal to 0.3125″. For purposes of improved hang weight strength, the throat depth or overhang thickness may be equal to about 0.3″ or more. The overhang portions
63
terminate at beveled ends forming inclined throat walls
66
. The throat walls
66
diverge upwardly and downwardly at about 5 degree angles to form a 10 degree enclosed angle.
The socket
72
has a bulbous shape configured to accept the hanger end portion
60
. The socket
72
is bounded by an arcuate rear or back wall
74
connecting upper and lower sidewalls
75
extending to opposed flat front or inner walls
76
. In the illustrated embodiment, the rear wall
74
has a semicircular cross-section, the sidewalls
75
are slightly bowed outwardly and the front or inner walls
76
are substantially planar and extend diametrically toward the throat walls
66
. The arcuate configuration of the socket walls and radius transitions avoid stress locations.
The groove
56
includes a groove base portion
77
between the rear wall
74
and the back face
54
. The groove base portion
77
has a depth or thickness equal to 0.25″.
The hanger end portion
60
includes a central or connecting portion
78
extending between an upper arm portion
80
and a lower arm portion
82
. The central portion
78
is inclined at about a 5 degree angle to match the slope of the lower throat wall
66
and to provide it with a corresponding profile as best seen in FIG.
5
. In this manner, the central portion
78
is fully supported along the length of the throat wall
66
. That is, a major extent of the central portion
78
is in close surface contact with the throat wall
66
. Such engagement also distributes the load over substantially all of the surface of the wall to reduce the force per unit area.
In the installed or mounted position as shown, the central portion
78
rests upon the lower throat wall
66
and provides the vertical support for the bracket. The upper arm portion
80
extends upwardly and engages the wall
76
. The lower arm portion
82
engages the front face
52
of the panel
50
. The force moment applied to the panel by articles supported on the cantilever portion of the bracket
58
tends to pivot the hanger end portion
60
about the throat wall
66
and out of the groove
56
so as to cause the panel to fail with bracket pullout. Thus, loads are applied to the upper wall
76
by the upper arm portion
80
and to the throat wall
66
by the central portion
78
. These loads are resisted by compressive forces in the upper overhang portion
63
at the wall
76
and in the lower overhang portion
63
at the throat wall
66
. The resisting compressive forces are applied in the same direction at the walls
76
and
66
and together with the compressive force applied by the front face
52
to the lower arm portion
82
provide a force couple which resists the bracket force moment. In this manner, the applied loads and the resisting compressive forces are distributed between the walls
76
and
66
and/or the upper and lower overhang portions
63
and the maximum hang weight of the panel is increased.
As shown, the groove
56
has a compact configuration wherein the vertical dimension of the socket
72
is sized to provide a minimal clearance for the end of the upper arm portion
80
when in the mounted position. In a like manner, the arcuate rear wall
74
provides a maximum depth at the center of its width to accommodate the generally horizontal direction of insertion and maximum penetration of the upper arm portion
80
during mounting. Similarly, the decreasing depth of the socket
72
adjacent the extremities of its width corresponds with the reduction in penetration in the horizontal direction as the upper arm portion
80
is rotated or pivoted to its generally vertical mounted position against the wall
76
. Accordingly, the bulbous shape of the groove
56
provides the required clearances for the hanger end portion and facilitates its installation with a reduced cavity volume and loss of panel strength due to removal of material forming the panel.
One measure of the relative compactness of the groove
56
is its width to depth aspect ratio. The aspect ratio of the groove
56
is about 1.0 (0.545″/0.5″). In contrast, the prior art grooves
12
(
FIG. 1
) and
32
(
FIG. 2
) each have an aspect ratio equal to 2.5 (1.25″/0.5″) or greater.
It should be appreciated that the aspect ratio values may be reduced by about ½ when considered in terms of only the upper half of a T-shaped groove which is actually used in connection with the mounting of the bracket, the lower half of the groove being provided to permit mounting of the panel without regard to top and bottom panel orientation. This is true for non-symmetrical grooves such as L-shaped groove.
In accordance with the invention, the aspect ratio of the groove may vary from about 1 to about 1.75 for symmetrical groups such as the T-shaped groove
56
. With particular regard to the panel
50
, the compact groove
56
requires the removal of less panel material as it is formed by saw and router shaping techniques so as to result in less particle waste and a more environmentally favorable groove and panel configuration.
Of course, the hanger end portion of the bracket hardware must be similarly compact to maintain easy and stable mounting within the groove as described more fully below. In addition, the reduced dimensions of the hanger end portion
60
, and in particular the upper arm portion
80
, tend to minimize flexing and provide more uniform bracket mounting and article support. The increased stiffness also enhances the transfer of forces to the inclined lower throat wall
66
.
As compared with the prior art systems shown in
FIGS. 1 and 2
, the compact groove
56
and hanger end portion
60
provide increased resistance to accidental disengagement as a result of a temporary and/or accidental upward force applied to the bracket
58
. In response to such upward forces, prior art hanger end portions have a tendency to disengage from the groove. The relatively larger throat opening and shorter throat depth of the prior art grooves permits a counterclockwise pivotal movement (as shown in
FIGS. 1 and 2
) of the bracket in response to an upward force. Such pivotal movement tends to be sufficient to disengage the central or offset portion of the bracket from its supported position on the throat wall and permit the upper portion of the bracket to slip from the groove in a downward direction. In comparison, the relatively smaller throat opening, e.g. about 0.175″, and/or the relatively larger throat depth, e.g., 0.3″ or more, in accordance with the invention tends to resist accidental disengagement due to the pivotal movement resulting from a temporary upward force applied to the bracket.
Referring to
FIG. 6
, the appearance of the bracket
58
as mounted in the groove
56
is shown as viewed from the front face
52
of the panel. As illustrated, the lower arm portion
82
of the bracket
58
extends along the face
52
of the panel and extends over about 40 to 50 percent on the throat opening
68
. Accordingly, the upper arm portion
80
is only visible through the remaining 50 to 60 percent of the width of the throat opening
68
which is equal to a viewing width of about ⅛″ in the illustrated embodiment. This limited view tends to obscure the upper arm portion
80
which has been found desirable in retail sale product display applications from an aesthetic standpoint. Similarly, the reduced width of the throat opening
68
has been found to be aesthetically more pleasing in such commercial applications.
FIG. 7
shows the prior art hanger end portion
14
of the bracket
15
of FIG.
1
. The hanger end portion
14
includes a central or connecting portion
90
laterally extending between an upper arm portion
92
and a lower arm portion
94
. The upper and lower arm portions
92
and
94
are disposed in substantially parallel relationship and the offset portion
90
extends at a right angle between the arm portions.
The hanger end portion
14
is a so-called “standardized” bracket in accordance with the prior art. Accordingly, its arm portions are substantially parallel and connected by a perpendicular central portion. The upper arm portion
92
has a length equal to about from about ⅜″ to about ½″ to provide engagement with the interior wall surface of the groove
12
. The central portion
90
has a length equal to about 0.25″. The lower arm portion
94
may be provided with any convenient length. The hanger end portion
14
may be formed of a steel strip material having a thickness of about 0.070″ to 0.125″ and a width of about ½″ or greater.
Referring to
FIG. 8
, the hanger end portion
60
in accordance with the embodiment of
FIG. 3
is shown. As described above, the hanger end portion
60
includes central portion
78
connecting upper arm portion
80
and lower arm portion
82
. The upper arm portion
80
includes an angular portion
80
a extending to a terminal portion
80
b
having a generally vertical surface adapted to engage the surface of the wall
76
of the groove
56
. The upper arm portion
80
extends in a vertical direction about 0.250″ to about 0.350″ in order to assure secure engagement with the wall
76
. The central portion
78
has a length equal to from about 0.250″ to about 0.300″. The lower arm portion
82
may be provided with any suitable length.
The hanger end portion
60
may be formed of the same metal strip material as the hanger end portion
14
. As described more fully below, a standardized hanger end portion
14
may be reshaped using simple press reshaping and shearing processes to provide it with a shape corresponding with that of the hanger end portion
60
so that it may be used in the groove
56
or a similar compact groove design in accordance with the invention.
FIG. 9
illustrates a hanger end portion
96
in accordance with a further embodiment of the present invention. The hanger end portion
96
is similar to the hanger end portion
60
, and includes a central portion
97
extending to a smoothly curved upper arm portion
98
.
It should be appreciated that the central portions
78
and
97
each extend at a 5 degree slope and that the upper arm portions
80
and
98
are inclined from the vertical. The inclined central portions
78
and
97
provide hanger profiles corresponding with that of the surface of the throat wall to provide transfer of load and resisting compressive forces. The inclined vertical orientation enhances transfer of the load and compressive resistance forces from the upper overhang portion to the lower overhang portion in the above described embodiments.
As indicated above, standardized hardware brackets, such as the bracket
15
, maybe reshaped for use in connection with the invention. To that end, the hanger end portion
14
shown in
FIG. 7
may be reshaped and sheared in a press process to conform with the hanger end portion
96
as shown in FIG.
9
.
Referring to
FIG. 10
, a press
100
for reshaping the hanger end portion
14
is shown affixed to a straight shelf bracket. The press
100
includes a stationary bed
101
and a closable press plate
102
having mating working surfaces shaped to conform with the profile of a compact hanger end portion such as the hanger end portion
96
. Accordingly, the bed
101
includes a working surface having upper and lower arm forming portions
101
a
and
101
b
connected by a central portion
101
c
extending at an angle conforming with that of the throat wall incline. The press plate
102
includes a mating working surface having portions
102
a
,
102
b
and
102
c.
As illustrated in
FIG. 10
, the press
100
is closed and has completed the reshaping of the prior art hanger end portion of the shelf bracket to provide an intermediate hanger end portion
96
′. The portion
96
′ has an angular configuration or profile identical with that of the portion
96
, but an elongated upper arm portion
98
′ is to be cut off adjacent its end. For example, the upper arm portion
98
′ may be cut at line “C”. The resulting reshaped hanger end portion is substantially identical with the hanger end portion
96
.
Referring to
FIG. 11 and
, a display panel
104
having a groove
106
and a hanger end portion
108
mounted therein are shown in accordance with another embodiment of the invention. The display panel
104
is similar to the display panel
50
in that it also is adapted for mounting in a vertical orientation and a plurality of horizontally extending grooves
106
are provided for mounting the hanger end portions
108
of brackets for supporting or displaying articles.
The groove
106
includes groove overhanging portions
107
that form a throat
110
. The throat
110
includes opposed throat walls
112
extending from a throat opening
114
in the face of the panel
104
to a throat inner end
116
. The throat
110
joins an inner cavity or socket
118
at the throat inner end
116
.
The throat walls
112
diverge upwardly and downwardly at about 12.5 degree angles, as indicated at
112
a
, to form an enclosed angle of about 25 degrees. In order to assure engagement with the sloped throat wall, the hanger end portion
108
has a central portion
120
that extends at a similar 12.5 degree downward slope between upper arm portion
122
and lower arm portion
124
.
The increased slope of the throat walls
112
tends to more securely lock the hanger end portion
108
in its mounted position within the groove
106
. Further increases in the slope of the throat walls are limited by the need to maintain an adequately sized flat front or inner wall
126
for engagement with the upper arm portion
122
of the hanger end portion
108
and a compact socket size.
The increased slope of the throat wall
112
also cooperates with the rearward incline of the upper arm portion
122
to transfer an increased portion of the bracket load and resistive compressive forces from the upper overhanging portion
107
to the lower overhang portion
107
. In this manner, the loads and resisting forces are more evenly distributed between the upper and lower overhang portions
107
, and the hang weight prior to failure, is increased.
In this embodiment, the socket
118
has a rear wall
128
having a semicircular cross-section that directly connects the front walls
126
so as to eliminate separate sidewalls as in the embodiment of FIG.
3
. The groove
106
otherwise has dimensions similar to those of the groove
56
. That is, the dimensions of the throat opening and depth are the same as those of the groove
56
and the socket
118
has the same width and depth dimensions as the socket
72
. Also, the included acute angle of the throat wall with the panel front face may range from 77.5 to 90 degrees in the same manner as in the embodiment of FIG.
3
.
Referring to
FIG. 12
, a display panel
130
having a groove
132
and a hanger end portion
134
mounted therein are shown in accordance with another embodiment of the invention. The display panel
130
is similar to the display panels
50
and
104
.
The groove
132
includes upper and lower groove overhang portions
135
forming a throat
136
. The throat
136
is bounded by opposed throat walls
138
extending from a throat opening in the face of the panel
130
to a throat inner end where it joins an inner cavity or socket
140
.
The throat walls
138
are substantially parallel to each other and extend in planes that are perpendicular to, or at a 90 degree slope with respect to, the plane of the front face of the panel
130
. The hanger end portion
134
is similarly configured in that central portion
142
extends in a substantially perpendicular direction between upper arm portion
144
and lower arm portion
146
. The groove
132
includes a socket shape similar to the socket
72
in the embodiment of FIG.
3
.
Although the throat walls
138
are not inclined, the display panel
130
continues to enjoy the benefits of the compact shape of the groove
132
and a relatively increased thickness of the overhang portions
135
. In a like manner, this panel also has an increased hang weight as compared with the prior art T-shaped grooves.
Referring to
FIG. 13
, a display panel
150
includes a groove
152
having a hanger end portion
154
mounted therein. The groove
152
includes upper and lower overhanging portions
153
that form a throat
156
having parallel throat walls
158
connected to an inner cavity or socket
160
.
The socket
160
has a rectangular cross-section. The socket
160
is defined by flat or planar walls including a rear wall
162
connecting top and bottom walls
164
. The top and bottom walls
164
extend to front or inner walls
166
which are connected to the throat walls
158
. The throat walls
158
are also flat and they are contained in planes forming a 90 degree angle with the plane of the front face of the panel. However, the throat walls
158
may be inclined in the same manner as described in the embodiment of FIG.
3
.
Referring to
FIG. 14
, the components forming the display panel
150
are shown in an exploded the view. The components include a rear panel
168
, T-shaped slats
170
and L-shaped slats
172
. The components may be formed of the same fiberboard materials as described above. All of the components may be formed using saw cutting techniques, and assembled with conventional fasteners and/or adhesives. Upon assembly, adjacent pairs of slats
170
, or
170
and
172
, cooperate to define grooves
152
.
It is also possible to form the display panel
150
from a single monolithic board using reshaping techniques as described above. That is, sawing followed by routering, but with a square cutter.
Referring to
FIG. 15
, a modified display panel having a construction similar to that of the panel
150
is shown. For convenience, identical parts are similarly numbered and modified parts are indicated with the same number and a prime designation.
As shown in
FIG. 15
, a display panel
150
′ includes grooves
152
′ having L-shape cross-sections. The slats
170
′ and
172
′ are provided with a rectangular shape or an L-shape so that adjacent slats form L-shape grooves
152
′. Each of the L-shaped slats
170
′ and
172
′ includes an overhang portion
173
that cooperates with an adjacent slat wall to define a throat
156
of the groove
152
′. The grooves
152
′ have dimensions similar to those of the grooves
152
except that the width of the socket
160
′ is equal to about one-half of that of the socket
160
.
Referring to
FIG. 16
, a display panel
180
having grooves
182
for supporting hanger end portions
184
is shown. The display panel
180
may be a full-size wall panel (e.g. 4′×4′ or 4′×8′) or a smaller size counter-supported panel or self-standing modular panel (e.g. 2′×2′).
The grooves
182
do not extend across the entire horizontal width of the panel, but rather, have shorter horizontal lengths and may be arranged in spaced arrays in the panel.
Referring to
FIG. 17
, each of the grooves
182
includes upper and lower overhang portions
187
forming a throat
186
. The throat
186
is open to the front face of the panel and bounded by parallel opposed throat walls
188
. A hanger end portion
184
is supported in the groove
182
in the same manner as in previously described embodiments. Similarly, although the throat walls
188
are shown in planes extending perpendicular to the front face of the panel, they may be inclined or sloped as in prior embodiments.
The groove
182
does not include a back or rear wall as most clearly shown in FIG.
16
. Accordingly, the groove throat
186
opens into an inner recess
190
. The recess
190
has an annular base
191
extending about the throat
186
. The base
191
provides flat front or inner walls
192
for engaging the upper arm portion of the hanger end portion
184
.
The groove
182
has dimensions similar to those of the groove
56
and the hanger end portion
184
has a shape similar to the hanger end portion
60
. Accordingly, the display panel
180
is provided with a compact groove and hanger end portion construction and the improvements thereof as in previously described embodiments.
Referring to
FIG. 18
, the inner recess
190
comprises a cavity
194
formed in the rear face
196
of the panel
180
. The cavity
194
may be formed by saw cutting and/or router milling techniques.
Referring to
FIG. 18
a
, a reinforcing insert
198
is shown. The insert
198
may be mounted on the base
191
of the recess
190
to strengthen the groove
182
. Insert
198
has an elongate annular shape sized to be coextensive with the base
191
and the inner walls
192
, and includes a central opening
199
aligned with the throat
186
. Insert
198
may be flat and have a thickness equal to about {fraction (1/16)}″. The thickness of the overhang portions
187
may be reduced by an amount equal to the thickness of the insert
198
in order to maintain the original throat depth and hanger end portion offset.
The insert
198
may be formed of plastic, metal or other suitable material and include a decorative finish. Optionally, the insert
198
may include a projecting wall portion (not shown) overlying one or both of the throat walls
188
.
Referring to
FIG. 19
, a display panel
200
has a modified T-shaped slot or groove
206
with bracket
58
having its hanger end portion
60
mounted therein. The panel
200
, similar to the panel
50
, is bounded by a front face and a rear face, and a plurality of horizontally extending and vertically spaced grooves
206
are provided for supporting a plurality of brackets
58
.
The groove
206
has upper and lower overhang portions
215
forming a throat
214
bounded by upper and lower throat walls
216
extending from a throat opening
218
to a throat inner end
220
. The throat
214
joins an inner cavity or socket
222
at the throat inner end
220
. The socket
222
is similar to the socket
72
and includes an arcuate rear wall
224
joining opposed top and bottom walls
225
that are connected to flat front or inner walls
226
.
A C-shape insert
230
is mounted within the socket
222
for reinforcing the groove and increasing the hang weight prior to failure by distributing the resisting forces along the horizontal groove length. As best shown in
FIG. 20
, the insert
230
includes a semicircular wall portion
232
joining opposed top and bottom wall portions
233
connected to wall portions
234
. The insert
230
has an outer surface
236
extending along the semicircular wall portion
232
, top and bottom wall portions
233
and opposed wall portions
234
. The outer surface
236
is in substantial contact engagement with the surfaces of the wall portions
224
,
225
and
226
that form the socket
222
.
The socket
222
is larger than the socket
72
by an amount equal to about the thickness of the insert
230
. The inner surface
238
of the insert
230
has a shape and size corresponding with those of the socket
72
. The throat walls
216
are shorter than the throat walls
66
by an amount equal to the thickness of the insert
230
. Accordingly, the depth of the throat
214
including the thickness of the insert
230
is substantially equal to the depth of the throat
64
. The width of the throat opening
218
is equal to the width of the throat opening
68
. In this manner, the same hardware, such as the bracket
58
, as used in connection with the prior embodiments may also be used in connection with the display panel
200
having an insert reinforced groove
206
.
The insert
230
has a wall thickness equal to about {fraction (1/16)}″ and it may be formed of any suitable material such as plastic or metal. For example, the insert may be formed by extrusion of polyethylene or polyvinyl chloride. Similarly, the insert may be formed as an aluminum extrusion. Such extrusion techniques are known in the art.
The insert
230
or its inner surface
238
may be finished or decorated with a color contrasting or matching the color of the front face of the display panel. Also, the outside surface
236
of the insert may be provided with a friction enhancing profile such as projecting ribs or recessed surface grooves.
The insert
230
may extend the entire horizontal length of the groove
206
. If the insert is sufficiently flexible, it may be inserted through the throat opening
218
of the groove
206
. If the insert is not sufficiently flexible, it may be inserted into the open end of the groove in the side edge of a display panel.
Referring to
FIG. 21
, a display panel
240
has a slot or groove
246
for mounting the bracket
58
by receipt of hanger end portion
60
. The groove
246
has a throat
254
formed by upper and lower throat walls
256
extending from a throat opening
258
to a throat inner end
260
. The throat
254
joins an inner cavity or socket
262
. The socket
262
is similar to the socket
72
and includes an arcuate rear wall
264
joining opposed top and bottom wall portions
265
connected to wall portions
266
.
A C-shape insert
270
is mounted within the socket
262
. The insert
270
includes a semicircular wall portion
272
, top and bottom wall portions
273
, and opposed wall portions
274
that include laterally extending end or throat portions
276
. The insert
270
has an outer surface
278
extending along wall portions
272
,
273
,
274
and
276
. The outer surface
278
is in close contact engagement with the surfaces
264
,
265
and
266
forming the socket
262
and with the throat walls
256
.
The socket
262
is sized similar to the socket
222
described above. Also, the inner surface
280
of the insert
270
has a shape and size corresponding with those of the socket
72
. The throat opening formed by the insert end or throat portions
276
will have a width less than that of the throat
64
. However, the resulting groove opening defined by the inner surface
280
of the insert
270
is otherwise similar to that described above in respect to the embodiment shown in FIG.
3
and the same hardware may be used as illustrated by the mounting of the bracket
58
.
The insert
270
may have a {fraction (1/16)}″ wall thickness as in the case of the insert
230
, and it may be formed using the same materials and processes. Also, it may be similarly mounted in the groove
246
.
As compared with prior art panels, the display panels of the invention reliably support increased hang loads as indicated by increased maximum hang weight strengths. The maximum hang weight strength is defined as the maximum load supported by a cantilever bracket mounted in the panel groove for a three-day period of time without panel failure; the load being applied a selected distance from the panel face and being incrementally increased at fixed time periods, e.g. every three days. Failure is indicated by a full bracket pullout with rupture of the panel or a partial bracket pullout with the bracket being substantially displaced from its intended support position due to cracking or other structural failure of the panel.
The width of the hanger end portion should be similar for comparable tests since increased widths tend to increase the maximum hang weight strength. The support arm or shelf of the cantilever bracket may project in a perpendicular direction or an inclined direction from the panel face. Based upon experience to date, the perpendicular or inclined direction of the support arm or shelf does not significantly affect the hang weight strength. The torque moment applied by the bracket to the panel is directly related to the distance from the panel face at which the load is applied, and the maximum hang weight strength is reduced as the distance from the panel face to the load is increased.
The maximum hang weight strengths for prior art groove systems and for groove systems in accordance with the invention were tested and the results are reported in Table 1 below. The grooves were formed in similar medium density fiberboard panels at the indicated center-to-center distance. The panels were mounted to an interior structural wall, and the hang weight strength tests were performed at room temperature and humidity conditions.
TABLE 1
|
|
MAX. HANG
|
CENTER
BRACKET
WEIGHT
|
TEST
GROOVE
TO
SUPPORT AND
STRENGTH
2
|
NO.
SYSTEM
CENTER
SPACING
1
LBS.
|
|
|
1
FIG. 1
3″
inclined
9.5″
34.7
|
2
FIG. 3
2″
inclined
9.5″
42.6
|
3
FIG. 3
2″
straight
12″
42.5
|
4
FIG. 3
3″
inclined
9.5″
51.7
|
5
FIG. 3
3″
straight
6″
75.0
|
6
FIG. 3
3″
straight
12″
53.3
|
7
FIG. 3
4″
inclined
9.5″
50.0
|
8
FIG. 19
3
6″
inclined
9.5″
85.0
|
9
FIG. 19
3
6″
straight
6.0″
75.0
|
|
1
Brackets for
FIG. 1
had a reinforced 3″ wide backplate engaging panel face, all other brackets had 2″ wide backplate. Incline is 60° and spacing is distance from load hang point to face of panel.
|
2
FIG. 1
tests begin with 23 lb. load for 3 days, and then increase by 3 lbs. every 3 days until failure by panel fracture and bracket pullout. All other tests start at 25 lbs. and increase by 5 lbs. every 3 days.
|
3
Groove of
FIG. 3
having a full length C-shape aluminum insert as shown in
FIGs. 19 and 20
.
|
Referring to Table 1, test conditions considered to closely predict retail sales applications of the display panels include a three inch center to center spacing for the groove and an inclined bracket with the load being supported at 9.5 inches from the panel face. At these conditions, Test No. 1 shows that the prior art groove of
FIG. 1
has a maximum hang weight strength of about 34.7 lbs. In comparison, Test No. 4 shows that the groove of
FIG. 3
fitted with a corresponding bracket having a compact hanger end portion has a maximum hang weight strength of 51.7 lbs.
Table 1 also confirms the achievement of satisfactory hang weight strength with a 2 inch center to center groove spacing. As reported in Test No. 2, testing of a corresponding inclined bracket resulted in a maximum hang weight strength of 42.6 lbs. In comparison, the prior art groove of
FIG. 1
at a 2 inch center to center spacing has resulted in hang weight strength reductions in the order of 30 to 40 percent and a maximum hang weight strength in the range of 20.8 to 24.3 lbs. This hang weight is too low to provide an acceptable product for retail sales applications.
Presently, center to center spacings greater than three inches have not been found to provide further increases in hang weight strength. For example, compare test results in Test Nos. 3 and 4.
The use of C-shape aluminum inserts as shown in
FIG. 19
, having a nominal thickness of about {fraction (1/16)} inch provide substantially increased hang weight strengths. As shown by Test No. 8, hang weight strengths of 85 pounds have been achieved with an inclined bracket and a 9.5 inch load spacing from the panel face.
While the invention has been shown and described with respect to particular embodiments thereof, this is for the purpose of illustration rather than limitation, and other variations and modifications of the specific embodiments herein shown and described will be apparent to those skilled in the art all within the intended spirit and scope of the invention. Accordingly, the patent is not to be limited in scope and effect to the specific embodiments herein shown and described nor in any other way that is inconsistent with the extent to which the progress in the art has been advanced by the invention.
Claims
- 1. A display board comprising a panel having a front face and a back face, said front face including horizontally extending and vertically spaced grooves to allow the installation of a hanger end portion of a cantilever bracket for support of articles, said horizontally extending grooves each having a throat open to said front face and including opposed throat walls extending toward said back face to a throat inner end, said throat inner end joining to a socket having a bulbous cross-sectional shape configured to accept said hanger end portion of said cantilever bracket, said socket including a curved back wall connected to spaced planar inner walls that join said throat walls on opposite sides of said throat.
- 2. A display board as in claim 1, wherein one of said throat walls is contained in a throat wall plane that intersects a plane containing said front face at an included angle between from about 77.5 degrees to about 90 degrees.
- 3. A display board as in claim 2, wherein said included angle is between 82 degrees and 88 degrees.
- 4. A display board as in claim 1, wherein one of said throat walls is contained in a throat wall plane that intersects a plane containing said front face at an included acute angle between from about 77.5 to about 88 degrees.
- 5. A display board as in claim 1, wherein each of said throat walls is contained in a throat wall plane that intersects a plane containing said front face at an included acute angle, said groove includes a groove overhang portion on each side of said throat, said overhang portions having a thickness extending from said front face to said inner walls and having beveled ends forming said throat walls.
- 6. A display board as in claim 5, wherein said socket has a cross-section symmetrical about one axis.
- 7. A display board as in claim 6, wherein said throat has a maximum width at said front face equal to less than 0.375″ and said groove has a width, a depth and a width to depth aspect ratio in the range of from about 1 to about 1.75.
- 8. A display board as in claim 6, wherein said curved back wall has a semicircular cross-section that joins extremities of said inner walls and said inner walls extend diametrically toward said throat walls.
- 9. A display board as in claim 8, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket and said insert diametrical portions engaging said inner walls.
- 10. A display board as in claim 9, wherein said insert is formed of metal or plastic and reinforces said panel.
- 11. A display board as in claim 8, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions and laterally intersecting end portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket, said insert end portions engaging said inner walls and said insert end portions engaging said throat walls.
- 12. A display board as in claim 11, wherein said insert is formed of metal or plastic.
- 13. A display board as in claim 1, wherein each of said grooves has a throat width at said front face equal to less than 0.375″, a groove width less than 1.25″ and a throat depth greater than about 0.3″.
- 14. A display board as in claim 13, wherein said panel is formed of a medium density fibreboard and said grooves have a center to center spacing equal to about 2″.
- 15. A display board as in claim 1, wherein said throat has a throat depth extending from said throat opening to said throat inner end, said throat depth is greater than 0.3″ and said groove has a cross-section symmetrical about one axis, and a width to depth aspect ratio in the range from about 1 to about 1.75.
- 16. A display board as in claim 15, wherein said throat depth is about 0.3″ and said groove width to depth aspect ratio is about 1.
- 17. A display board in combination with a cantilever bracket for support of articles, said bracket comprising a hanger end portion including a central portion having a length extending laterally between an upper arm portion and a lower arm portion, said panel having a front face including horizontally extending and vertically spaced grooves to mount said hanger end portion, said horizontally extending grooves each including opposed overhang portions forming a throat open to said front face, said overhang portions having end walls forming opposed throat walls extending to a throat inner end, at least one of said throat walls being contained in a plane inclined at an included acute angle with respect to a plane containing said front face, said throat inner end joining to a socket configured to accept said hanger end of said cantilever bracket, said socket including a curved back wall and at least one inner wall remote of said at least one throat wall, upon installation of said hanger end portion in said groove to support said bracket, said lower arm portion engaging said front face in response to bracket loads, said at least one inner wall engaging said upper arm portion with compressive forces resisting said bracket loads and said central portion being supported along its length by said at least one throat wall to transfer compressive forces from said at least one inner wall to said overhang portion adjacent said at least one throat wall.
- 18. A display board as in claim 17, wherein said overhang portion has a thickness extending from said front face to said inner wall.
- 19. A display board as in claim 18, wherein said overhang portion has a thickness equal to about 0.3″ or more, said groove has a cross-section symmetrical about one axis, a width and a depth, and a groove width to depth aspect ratio in the range of from about 1 to about 1.75.
- 20. A display board as in claim 19, wherein said throat has a throat width in said front face equal to less than ⅜″.
- 21. A display board as in claim 17, wherein said groove has a compact configuration with said curved back wall of said socket being shaped to correspond with the pivotal sweep of said upper arm portion extremities, with minimal clearance, as said upper arm portion is inserted into said groove and pivoted into engagement with said at least one inner wall during installation.
- 22. A display panel in combination with a cantilever bracket for support of articles, said bracket including a compact hanger end portion for mounting said bracket to said panel, said compact hanger end portion having a generally s-shape profile including a central portion connecting an upper arm portion and a lower arm portion, said display panel having a front face and a back face, said front face having horizontally extending and vertically spaced grooves constructed to allow the installation of said compact hanger end portion of said bracket, said horizontally extending grooves each having a throat open to said front face and at least one throat wall extending toward said back face to a throat inner end, said throat inner end joining to a socket including a curved back wall opposite said throat inner end and at least one inner wall, said upper arm portion being configured to be received in said socket in engagement with said at least one inner wall with said central portion being supported along substantially all of its length by said at least one throat wall.
- 23. A combination as in claim 22, wherein said at least one throat wall is contained in a throat wall plane that intersects a plane containing said front face at an angle between 77.5 degrees and 90 degrees and said central portion extends to said lower arm portion at a corresponding included angle.
- 24. A combination as in claim 23, wherein said angle is in the range of from about 82 degrees to about 88 degrees.
- 25. A combination as in claim 22, wherein said compact hanger end portion is formed by reshaping a standardized hanger end portion also having a generally s-shaped profile including a relatively longer upper arm portion and a relatively shorter central portion as compared with said compact hanger end portion.
- 26. A combination as in claim 22, wherein said upper arm portion extends upwardly from said throat wall at an angle inclined away from said front face and into engagement with said inner wall.
- 27. A display board comprising a panel having a front face including horizontally extending and vertically spaced grooves for installation of a hanger end portion of a cantilever bracket for support of articles, said horizontally extending grooves each having a throat open to said front face, said throat including first and second throat walls extending from said front face along a throat depth to a throat inner end, said throat inner end joining to a socket, said socket having a bulbous shape and including first and second planar front walls each having a length extending away from said throat inner end in opposite directions, said throat depth being at least equal to said front wall length and said first and second throat walls being contained in a throat wall plane that intersects a plane containing said front face at an angle between 77.5 degrees and 90 degrees.
- 28. A display board as in claim 27, wherein said grooves have a center-to-center spacing equal to about 2″.
- 29. A display board as in claim 28, wherein said front walls are generally parallel to said front face and join said throat walls on opposite sides of said throat.
- 30. A display board as in claim 29, wherein said groove has a cross-section symmetrical about one axis and a width to depth aspect ratio in the range of from about 1 to about 1.75.
- 31. A display board as in claim 30, wherein said socket has a curved back wall.
- 32. A display board as in claim 31, wherein said socket has a semicircular cross-section with said front walls extending diametrically toward said throat walls and said curved back wall joins extremities of said front walls.
- 33. A display board as in claim 32, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket and said insert diametrical portions engaging said front walls.
- 34. A display board as in claim 32, wherein an insert is mounted within said groove, said insert including an outer wall having a C-shape cross-section including a semicircular portion connecting opposed diametrical portions and laterally intersecting end portions, said insert outer wall being in substantial contact engagement with groove surfaces along a horizontal extent of said groove, said insert semicircular portion engaging said semicircular cross-section of said socket, said insert end portions engaging said front walls and said insert end portions engaging said throat walls.
- 35. A display board as in claim 27, wherein said throat depth is equal to about 0.3″ or more.
- 36. A display board as in claim 35, wherein said throat has a throat width in said front face equal to less than ⅜″.
- 37. A display board in combination with a cantilever bracket for support of articles, said bracket including a hanger end portion for mounting the bracket to said board, said hanger end portion having a central portion extending between upper and lower arm portions, said display board comprising a panel having a front face including horizontally extending and vertically spaced grooves constructed to allow the installation of said hanger end of said bracket, said horizontally extending grooves each having a throat including a throat opening in said front face and opposed throat walls extending along a throat depth to a throat inner end, at least one of said throat walls being contained in a plane inclined at an included acute angle with respect to a plane containing said front face, said throat inner end joining to a socket having a curved back wall extending to at least one inner wall remote of said at least one throat wall, upon installation of said hanger end portion in said groove to support said bracket, said lower arm portion engaging said front face in response to bracket loads, said upper arm portion imposing bracket load forces on said at least one inner wall and said central portion being supported along its length by said at least one throat wall to transfer bracket load forces from said at least one inner wall to said at least one throat wall, said groove having a compact configuration with said curved back wall of said socket being shaped to correspond with the pivotal sweep of said upper arm portion extremities, with minimal clearance, as said upper arm portion is inserted into said groove and pivoted into engagement with said at least one inner wall during installation.
- 38. A combination as in claim 37, wherein said included acute angle is in the range of from about 77.5 degrees to about 88 degrees and said central portion extends between said upper and lower arm portions at a corresponding angle.
- 39. A combination as in claim 38, wherein said socket has a bulbous shape including said at least one inner wall and a second inner wall, each of said inner walls extending away from said throat inner end in opposite directions and being connected to said curved back wall.
- 40. A combination as in claim 39, wherein said inner walls are generally parallel to said front face and join said throat walls on opposite sides of said throat.
- 41. A combination as in claim 37, wherein said at least one throat wall is contained in a throat wall plane that intersects a plane containing said front face at an angle between 77.5 degrees and 90 degrees and said central portion extends to said lower arm portion at a corresponding included angle.
- 42. A combination as in claim 37, wherein said throat includes a second throat wall extending along said throat depth to said throat inner end, said socket has a bulbous shape including said at least one inner wall and a second inner wall, each of said inner walls extending away from said throat inner end in opposite directions and being connected to said curved back wall.
- 43. A combination as in claim 42, wherein said groove has a width and a depth, and a width to depth aspect ratio in the range of from about 1 to about 1.75.
- 44. A combination as in claim 43, wherein said throat has a throat width in said front face equal to less than ⅜″.
- 45. A combination as in claim 44, wherein said grooves have a center-to-center spacing equal to about 2″.
- 46. A combination as in claim 37, wherein said angle is in the range of from about 82 degrees to about 88 degrees.
US Referenced Citations (29)