The present invention generally relates to a phosphor composition for lighting and display applications. In particular, the phosphor composition enables broad band absorption and excitation of light up to and including the blue wavelength region, and wavelength conversion to longer wavelength regions.
The development of solid state semiconductor devices, in particular light emitting diodes (LEDs), has opened up the possibility of a new generation of energy efficient lighting solutions. Development of LEDs that emit light in the blue/ultraviolet part of the electromagnetic spectrum has resulted in practical applications of white light sources based on LEDs (i.e., “white LEDs”). Due to their long operational lives and high efficiency, it is predicted that white LEDs could eventually replace incandescent, fluorescent, and other conventional light sources.
Techniques have been developed for converting the light emitted from LEDs to useful white light for illumination, as well as other purposes. For these techniques, phosphor layers are typically placed in close proximity to a light emitting surface of the LED chip from which they derive their excitation energy. The phosphor absorbs radiation energy in one portion of the electromagnetic spectrum and emits energy in another portion of the electromagnetic spectrum. Phosphors, for example, may emit radiation in the visible portion of the electromagnetic spectrum in response to excitation by electromagnetic energy outside the visible range.
There presently exist significant obstacles in the development of phosphor-converted white LEDS with superior characteristics. One such obstacle includes the lack of narrow-emitting red, orange, yellow, green or other visible wavelength phosphors that are effectively excited by blue or near-UV LEDs.
A composition according to one aspect of the invention comprises a phosphor having a general formula of (AxAy . . . Az)3-(1+q)m(W1-rMor)O6:Lnm,Dqm, wherein x+y+ . . . +z=1; 0≦r≦1; 0≦q≦1; 0<m≦0.12; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), W=tungsten with 6+ charge state, Mo=Molybdenum with 6+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). Examples of this phosphor may include the composition Ca2.88MoO6:Eu0.06Na0.06, as well as the composition (Sr0.4Ca0.2Mg0.1Ba0.2Zn0.1)2.8(Mo0.4W0.6)O6:Eu0.1Li0.1.
A composition according to another aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)1-(1+q)m(W1-rMor)O3:Lnm,Dqm, wherein x+y+ . . . +z=1; 0≦r≦1; 0≦q≦1; 0<m≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), W=tungsten with 4+ charge state, Mo=Molybdenum with 4+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Ca0.80WO3:Eu0.1Na0.1.
A composition according to a third aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)3-(1+q)m(BxBy . . . Bz)2-k(W1-rMor)O9:Lnm+k,Dqm, wherein x+y+ . . . +z=1; 0≦k≦1; 0≦r≦1; 0≦q≦1; 0<m≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), B=Trivalent element from group IIIA, IIIB or Rare Earth Lanthanide elements (e.g., Sc3+, Y3+, La3+, B3+, A13+, Ga3+, Ce3+ to Lu3+, etc.), W=Tungsten with 6+ charge state, Mo=Molybdenum with 6+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Mg2.8Y1.5WO9:Eu0.6Na0.1.
A composition according to a fourth aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)2-m(W1-rMor)2O7:Lnm; wherein x+y+ . . . +z=1; 0≦r≦1; 0<m≦1; and A=Trivalent element from group IIIA, IIIB or Rare Earth Lanthanide elements (e.g., Sc3+, Y3+, La3+, B3+, A13+, Ga3+, Ce3+ to Lu3+, etc.), W=Tungsten with 4+ charge state, Mo=Molybdenum with 4+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Y1.5Mo2O7:Eu0.5.
A composition according to a fifth aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)2-(1+q)m(VpNbrTas)2O7:Lnm,Dqm; wherein x+y+ . . . +z=1; p+r+s=1; 0≦q≦1; 0<m≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), V=Vanadium with 5+ charge state, Nb=Niobium with 5+ charge state, Ta=Tantalum with 5+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). Examples of this phosphor may include the composition Ca1.88V2O7:Eu0.06Na0.06, as well as the composition Sr0.9Ca0.9V0.8Nb1.2O7:Eu0.1Li0.1.
A composition according to a sixth aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)3-(1+q)m(VpNbrTas)2O8:Lnm,Dqm, wherein x+y+ . . . +z=1; p+r+s=1; 0≦q≦1; 0<m≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), V=Vanadium with 5+ charge state, Nb=Niobium with 5+ charge state, Ta=Tantalum with 5+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). Examples of this phosphor may include the composition Ca2.88Nb2O8:Eu0.06Na0.06, as well as the composition Sr1.8Ca0.8V2O8:Eu0.2Li0.2.
A composition according to a seventh aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)2-(1+q)m(BxBy . . . Bz)1-k(VpNbrTas)O6:Lnm+k,Dqm, wherein x+y+ . . . +z=1; p+r+s=1; 0≦q≦1; 0≦k≦1; 0<M≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), B=Trivalent element from group IIIA, IIIB or Rare Earth Lanthanide elements (e.g., Sc3+, Y3+, La3+, B3+, A13+, Ga3+, Ce3+ to Lu3+, etc.), V=Vanadium with 5+ charge state, Nb=Niobium with 5+ charge state, Ta=Tantalum with 5+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Sr1.88YNbO6:Eu0.06Na0.06
A composition according to an eighth aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)3-(1+q)m(VpNbrTas)2O7:Lnm,Dqm, wherein x+y+ . . . +z=1; p+r+s=1; 0≦q≦1; 0<m≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), V=Vanadium with 4+ charge state, Nb=Niobium with 4+ charge state, Ta=Tantalum with 4+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Sr2.8VNbO7:Eu0.1Na0.1.
A composition according to a ninth aspect of the invention provides a phosphor having a general formula of (AxAyAz)2-(1+q)m(VpNbrTas)2O5:Lnm,Dqm, wherein x+y+ . . . +z=1; p+r+s=1; 0≦q≦1; 0<m≦0.24; and A=Divalent element from group IIA and/or IIB (e.g., Mg2+, Ca2+, Sr2+, Ba2+, Zn2+, etc.), V=Vanadium with 3+ charge state, Nb=Niobium with 3+ charge state Ta=Tantalum with 3+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), D=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Mg1.6V2O5:Eu0.2Na0.2.
A composition according to a tenth aspect of the invention provides a phosphor having a general formula of (AxAy . . . Az)3(BxBy . . . Bz)1-m(W1-rMor)O6:Lnm, wherein x+y+ . . . +z=1; 0≦r≦1; 0<m≦0.48; and A=Monovalent element from group IA and/or IB (e.g., Li1+, Na1+, Cu1+, etc.), B=Trivalent element from group IIIA, IIIB or Rare Earth Lanthanide elements (e.g., Sc3+, Y3+, La3+, B3+, A13+, Ga3+, Ce3+ to Lu3+, etc.), W=Tungsten with 6+ charge state, Mo=Molybdenum with 6+ charge state, Ln=Trivalent rare earth lanthanide element (e.g., Ce3+ to Lu3+), and O=Oxygen (O2−). An example of this phosphor composition may include the composition Na3Gd0.7MoO6:Eu0.3.
Additional embodiments of the present invention include light emitting and light modulation devices having a source for ultraviolet or visible radiation, power leads providing current to the source for emitting the radiation, and one or more phosphors of the aforementioned embodiments of the present invention.
These and other features, aspects, and advantages of the present invention will become better understood when the following detailed description is read with reference to the accompanying drawings in which like characters represent like parts throughout the drawings, wherein:
a, b-13a,b show the excitation and emission spectra of various exemplary phosphor compositions, in accordance with embodiments of the present invention.
Embodiments of the present invention provide phosphor compositions that may be used in lighting systems, such as LEDs, fluorescent tubes, and the like. The applications of lighting systems using the phosphor compositions described throughout the specification, however, are not limited to any particular preferred general illumination purposes. They may include any lighting systems currently understood by those skilled in the art.
The phosphor compositions according to embodiments of the present invention have crystal structures and chemical bond arrangements that enable broad band absorption and excitation of light up to and including the blue wavelength regions (e.g., 400-490 nm), and wavelength conversions to longer wavelength regions. The phosphor compositions have narrow spectral line-width (e.g. full width at half maximum that is less than 5 nm) suitable for high efficiency white light LED fabrication. The phosphors provide emission in green (e.g., 550 nm), yellow (e.g., 575 nm), orange (e.g., 615), and red (e.g., 650 nm) wavelengths. In addition to wavelength conversions, phosphor compositions according to aspects of the present invention may be used for varying temporal characteristics of light, such as intensity, polarization, and spatial distribution.
Commercial phosphor-converted white LEDs employ blue (e.g., 400-470 nm) or near-ultraviolet (UV) (e.g., 380-400 nm) LED chips and RY (red-yellow) or tricolor phosphors, respectively, to produce white light with a high CRI (color rendering index) and a low CCT (correlated color temperature). These LEDs require red phosphors in order to maximize efficacy while maintaining high color quality. The phosphor compositions according to embodiments of the present invention result in phosphor-converted white LEDs with superior characteristics. In particular, the phosphor compositions of the present invention result in narrow-emitting red phosphors that are effectively excited by blue (e.g., 400-490 nm) or near-UV (e.g., 380-400 nm) LEDs.
LED device 100 may further include a phosphor compound 104 according to one embodiment of the present invention. Phosphor compound 104 is typically radiationally coupled to LED chip 106. For example, radiation from LED chip 106 is transmitted to phosphor compound 104, and vice-versa. A phosphor compound 104 that is radiationally coupled to the LED chip 106 may absorb radiation, such as blue or UV light, emitted by LED chip 106. Phosphor compound 104 may then emit radiation in longer wavelengths, such as blue, blue-green, red, or other colors of light.
Phosphor composition 104 may be deposited on LED device 100 by any method presently known by those skilled in the art. As one example, phosphor compound 104 can be formed and applied as a layer onto the surface of LED chip 106. If shell 102 is transparent, the emitted light 110 from LED chip 106 and phosphor compound 104 will be transmitted through shell 102. As another example, the phosphor compound 104 may be formed on the surface of shell 102. As yet another example, phosphor composition 104 (e.g., in powder form) may be mixed with material forming shell 102 (e.g., resin) of LED device 100. The radiation emitted by LED chip 106, mixed with phosphor compound 104, will appear as emitted light 110.
Phosphor compositions of the present invention will now be described. Generally, the phosphor compositions of the present invention may be categorized into two classes.
The first class of compositions are trivalent rare earth doped (activated) Group VB and VIB transition metal double perovskites of the A2B′B″O6 and AB′B″2O7 type. In this first class of compositions, the transition metal is octahedrally coordinated by oxygen in a 6+ or 5+ charge state, respectively, and occupies the B″ site. The A and B′ sites are occupied by elements from groups IA, IIA, IIIB, IIB, IIIA, and a lanthanide group. The second class of compositions include trivalent rare earth doped (activated) Group VIB transition metal oxides with the AB2O2, ABO3, and A2B2O7 types. For the second class of compositions, transition metal is in a 3+ or 4+ charge state and occupies the B site. The A site is occupied by elements from groups IA, IIA, IIIB, IIB, IIIA, and a lanthanide group.
For use in solid-state lighting, phosphors should be well excited by near-UV (e.g., 395 nm) or blue (e.g., 465 nm) light. Alkaline earth metal molybdates, for example, have been used as materials for various applications, e.g., laser hosts, X-ray detection, etc. This class of compounds is self-activated due to the luminescence from MoO4 tetrahedral groups in the scheelite host lattice.
Alkaline earth metal tungstates and molybdates serve as excellent host materials for trivalent lanthanide ions like Eu3+. These compounds efficiently absorb far-UV radiation via charge transfer state of WO4 and MoO4 groups and then transfer this to Eu3+ ions, producing narrow emission lines due to f-f transitions. However, in these compounds, the charge transfer band edge is 330 nm, and luminescence through near-UV and blue excitation is limited to f-f transitions of Eu3+ ions. Eu3+ ions are parity-forbidden; therefore, the excitation is weak and insufficient for illumination grade LEDs.
Narrow line-width emission is particularly important to lighting. Commercial fluorescent lamps, for example, contain phosphors that emit multitudes of narrow wavelength ranges in the blue, green, and red regions of the visible light spectrum, which mix to provide white light. The narrow line-width is characterized by the wavelength range of emission from the phosphor (full-width at half-maxima of typically less than 5 nm). Narrow line-width emission results in high luminous efficacy by preventing light spill over in the wavelengths outside of the human eye sensitivity curve. For example, in order to obtain the maximum possible luminous efficacy of 375 lm/W at a CRI of 85 and CCT of 3800 K, white light produced from four narrow-emitting sources at 459 nm, 535 nm, 573 nm and 614 nm, respectively, is needed with the relative power of the sources being 0.18, 0.25, 0.22, 0.36, respectively.
The charge transfer state of MO4 (where M=Mo or W) groups is located at a higher energy as compared to that of MO6 groups. The higher coordination number of the transition metal ion in MO6 (where M=Mo or W) complexes leads to longer M-O bonds and lower M6+—O2− bond energy, which decides the energy of the charge transfer state. These MO6 complexes are found in various compounds like A2CaMO6 (where A=Ba or Sr; and M=Mo or W), R2MO6 (where R=Y or Gd; and M=Mo or W) and R6MO12 (where R=Y or Gd; and M=Mo or W), and when doped with Eu3+, the charge transfer band edges are around 430 nm, 400 nm, and 430 nm, and the emission maxima are around 594 nm and 615 nm, respectively.
While R2MO6 compounds have a shorter charge transfer band (CTB) edge, A2CaMO6 (where A=Ba or Sr; and M=Mo or W) type compounds favor the magnetic dipole transition of Eu3+ ion over the electric dipole transition, resulting in a peak emission wavelength of 594 nm instead of 615 nm. Further, the synthesis of pure hexagonal phase of R6MO12 (where R=Y or Gd; and M=Mo or W) doped with Eu3+, exhibiting a CTB edge of 430 nm, is difficult. Therefore, in embodiments of the present invention, another series of compounds have been doped with Eu3+, which comprise MO6 complexes (where M=Mo or W) with specific crystal structure that results in extension of the charge transfer band in the blue wavelength region (e.g., 400-490 nm). Using the same classes of compounds, but using different dopant species Ho3+, Dy3+, Pr3+, Sm3+, Tb3+, etc., narrow spectral lines with peak emission at different wavelengths in the visible spectrum range (e.g., 500-700 nm) is possible.
According to embodiments of the present invention, various phosphor compositions have been synthesized using solid state reaction and flux growth methods at high temperature under a variety of ambients (e.g., oxygen, inert gas, and vacuum). The phosphor compositions include samples in powder form and in crystal form. In one embodiment, the various compositions were synthesized in the temperature range of 800-1600° C. In a preferred embodiment, the various compositions were synthesized at a temperature range at or above 1000° C. In a more preferred embodiment, the various compositions were synthesized at a temperature range at or above 1300° C.
X-ray diffraction (XRD) data was recorded on a Bruker D8 Discover Diffractometer running on Cu Kα radiation at 40 kV and 40 mA. This data was used to determine the crystal structure of the synthesized phosphors and to calculate their lattice constants. Excitation and Emission Spectrum measurements were carried out using a Flourolog Tau-3 Lifetime Measurement system. The excitation spectra were recorded for specific emission wavelengths. However, aspects of the invention should not be limited to the above devices and systems for reading and measuring. Those skilled in the art will understand the other devices and systems that may be used for reading and measuring. TABLES 1, 2, 3, and 4, shown below, provide representative phosphor compositions synthesized according to embodiments of the present invention.
According to another aspect of the present invention, the crystal structures of Ca3MoO6 and Ca3WO6 phosphors were determined to be orthorhombic and monoclinic, respectively. In Ca3WO6 phosphors, the monoclinic angle (90.15°) is very close to 90°; therefore, it is almost an orthorhombic unit cell.
All peaks in the XRD were indexed to Joint Committee on Powder Diffraction Standards (JCPDS) 00-026-1068 and JCPDS 00-022-0541 for Ca3MoO6 and Ca3WO6 samples, respectively. Thus, the synthesized phosphors are considered to have high phase purity, and the lanthanide ions were uniformly incorporated in the lattice. The synthesized phosphors form a double perovskite structure with the general formula A2B′B″O6 (1:1 ordering of B′ and B″ site cations), wherein A site cations are 12-coordinated and B′ and B″ site cations are octahedrally coordinated by O2− ions. Since there is only one alkaline earth metal cation (Ca2+), both A and B′ sites are occupied by the same ion. B″ site is occupied by the transition metal ion (Mo6+, W6+).
The charge transfer bands of the phosphor compositions depicted in
Because the electro-negativity of tungsten is higher than that of molybdenum (Pauling electro-negativity of molybdenum is 2.16 and that of tungsten is 2.36), molybdenum is easily oxidized, lowering the Mo6+—O2− bond energy in comparison to W6+—O2−. Thus, the excited state in tungstates is located at a higher energy than in molybdates, which is also seen from the excitation spectra. Also, while tungsten undergoes an efficient octahedral co-ordination, molybdenum, which is a smaller ion than tungsten, cannot be efficiently coordinated by six O2− ions. Thus, the change from MoO4 to MoO6 group leads to a greater change in the charge transfer band edge than the change from WO4 to WO6 group.
As can be seen from
a, b depict exemplary embodiments of the present invention showing the excitation (
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Phosphor compositions 104 according to aspects of the present invention are not limited to converting wavelengths.
As a result of the external stimuli 1602, properties of the phosphor composition 104, for example, its refractive index, electrical conductivity, thermal conductivity, magnetic state, etc., may change. These changes may result in changes in the optical absorption, excitation, wavelength conversion, transmission characteristics, etc. of the phosphor composition 104.
If the external stimuli 1602 of the phosphor composition 104 is varied on a periodic basis, the resulting change in the optical properties of the phosphor composition 104 may also be periodic. In addition, the light propagation characteristics through the phosphor composition 104 may also change. Thus, changes in the polarization of light, and the spatial distribution of light transmitted through the phosphor composition, may result. Thus, phosphor compositions 104 according to aspects of the present invention may use the resulting electro-optic, acousto-optic, magneto-optic, and thermo-optic effects to create various devices, e.g., modulators and switches.
While only certain features of the present techniques have been illustrated and described herein, many modifications and changes will occur to those skilled in the art. It is, therefore, to be understood that the appended claims are intended to cover all such modifications and changes as fall within the true spirit of the present techniques.
The present application is related to U.S. Provisional Application, Ser. No. 61/687,238, entitled NARROW SPECTRAL LINE-WIDTH EMISSION PHOSPHORS WITH BROAD BAND EXCITATION EDGE IN THE BLUE WAVELENGTH REGION. The U.S. Provisional Application was filed on Apr. 20, 2012, the contents of which are incorporated fully herein by reference.
The present invention was made with United States Government support under contract number EEC-0812056, awarded by the National Science Foundation, and contract number C090145, awarded by NYSTAR. The United States Government may have certain rights to the invention.
Filing Document | Filing Date | Country | Kind |
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PCT/US2013/037366 | 4/19/2013 | WO | 00 |
Number | Date | Country | |
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61687238 | Apr 2012 | US |