Natural gas handling system

Abstract
A natural gas handling system is provided having a new modular design to provide clean and accessible fuel for remote compressed natural gas. The natural gas handling system has a storage unit with a heated exchanger that converts the liquefied natural gas to compressed natural gas having a predetermined pressure of approximately 5000 psig without the use of pumps or compressors. The LNG/CNG storage unit has an outlet for providing warmed natural gas at approximately psig. If desired, refrigeration can be supplied from the −260° F. LNG during the vaporization process. The LNG/CNG storage unit also has a second outlet with a pressure regulator for providing warmed compressed natural gas at approximately 60 psig.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




This invention generally relates to handling natural gas at a natural gas facility. More specifically, the present invention relates to a natural gas handling system that stores liquefied natural gas (LNG) and converts liquefied natural gas (LNG) to warm high pressure and medium pressure compressed natural gas (CNG) without the use of pumps or compressors. In addition, the present invention can provide a source of cold in that the heat of vaporization of LNG represents 220 Btu's/pound of energy and the sensible heat of the vapor represents approximately 0.5 Btu's/pound degrees Fahrenheit.




2. Background Information




Deregulation of the natural gas industry has created the need for complete system solutions relating to the handling of natural gas, especially the handling of liquefied natural gas (LNG) and compressed natural gas (CNG). One of the least-polluting fuels is natural gas. Moreover, the cost of natural gas is very competitive when compared to other fuels, which are currently available on-the market. Thus, natural gas is an environmentally friendly and cost effective alternative to other fuels which is being given a high priority by government and industry due to it's easy access and long term availability. Natural gas is commonly used in two different forms, i.e., compressed natural gas (CNG) and liquefied natural gas (LNG).




The use of compressed natural gas (CNG) as a fuel for motor vehicles has been known for many years, and is in use in many areas of the world. One obstacle to the use of compressed natural gas vehicles is the cost to process clean CNG to a re-fueling station from the nearest natural gas pipeline. In the past, the conventional manner for handling the natural gas is to filter and compress natural gas from the pipeline and then transport the natural gas to the re-fueling stations. However, transportation of the natural gas can be expensive, since natural gas often contains impurities or stations need to be located in areas with no pipelines.




It has also been demonstrated that natural gas can be liquefied and stored in refrigerated vessels for transportation, as described in U.S. Pat. No. 3,232,725. The method requires refrigeration equipment and insulation to hold the gas in a sub-freezing temperature during transportation.




The use of LNG has become very common in the Northeast area of the United States. In fact, the process is not new. The liquefaction of natural gas dates back to the early 1900's. LNG has been used as a vehicle fuel since the mid 1960 s. LNG is produced in a liquefaction plant where natural gas is liquefied, stored in an insulated storage tank, and, when needed, is pumped out of the tank as a liquid, heated in a vaporizer or re-gasifier and delivered to the pipeline or distribution system at a compatible temperature and pressure. The technology came out of NASA's space program. There are approximately 100 LNG facilities in the United States that can serve as hubs for many satellite facilities such as the present invention.




When natural gas is cooled to a temperature of approximately −260° F. at atmospheric pressure, it condenses to a liquid (LNG). One cubic foot of liquid is equal to 618 cubic feet of natural gas found at a stove-top burner. Application of heat to the liquid natural gas at its latent heat of 220 BTU's per pound causes vaporization and expansion to occur. If the liquid natural gas is confined during the application of heat to the liquid natural gas, then this reaction will provide the requisite 5000 psig for CNG storage. LNG weighs about 55 percent less than water. LNG is odorless, colorless, non-corrosive, and non-toxic. When vaporized, it burns only in concentrations of 5 percent to 15 percent when mixed with air. Neither LNG, nor its vapor can explode in an unconfined environment.




In the United States, the Department of Transportation (DOT) regulates the transportation of LNG as well as the drivers of the trucks. The double-walled trucks are like “thermos-bottles” on wheels. They transport LNG at minus 250 degrees F. LNG can be stored up to three days in the tanks of the trucks without losing any LNG through the boil-off process. The inner tanks of the trucks are made of thick aluminum designed to withstand up to 100 pounds of pressure. There is a steel outer shell around the outside of the inner tank. The tanks are designed to withstand most accidents that may occur during the transportation of LNG.




During the years of controlled testing by independent laboratories and hundreds of thousands of gallons (intentional) spilled LNG, ignition of a vapor cloud has yet to cause an explosion. In fact, some testing involved initiating the combustion of the gas cloud with high explosives. The strength of the detonation was no stronger than that delivered by the explosives. Thus, the ignition of LNG or LNG vapor will not cause an explosion in an unconfined environment. Natural gas is only combustible at a concentration of 5 to 15 percent when mixed with air. And, its flame speed is very slow.




Currently, there are approximately 39 satellite and approximately 55 liquefaction facilities in the United States. In other countries, there are approximately 81 satellite and approximately 14 liquefaction facilities. Since deregulation of the natural gas industry, the construction of LNG facilities in the United States has increased.




There exists a need for new modular technology to provide clean and accessible fuel for remote compressed natural gas supply by liquefied natural gas trucking that does not rely upon complicated and maintenance intensive systems. Most conventional natural gas handling systems today rely upon compressors and pumps to move and/or convert the liquefied natural gas to compressed natural gas.




In view of the above, there exists a need for a natural gas handling system which overcomes the above mentioned problems in the prior art. This invention addresses this need in the prior art as well as other needs, which will become apparent to those skilled in the art from this disclosure.




SUMMARY OF THE INVENTION




An object of the present invention is to provide a new modular natural gas handling system to provide clean and accessible fuel for remote compressed natural gas supplied by liquefied natural gas trucking.




Another object of the present invention is to provide a natural gas handling system that does not rely on complicated systems.




Another object of the present invention is to provide a natural gas handling system for converting liquid natural gas to compressed natural gas that does not require maintenance intensive systems.




Another object of the present invention is to provide a natural gas handling system that provides cooling source using the latent heat and sensible heat as a source for refrigeration.




The foregoing objects can basically be attained by a method of handling natural gas comprising the steps of cooling a storage unit by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from the storage unit; supplying liquefied natural gas to the storage unit to a predetermined level within the storage unit; and heating the storage unit to convert the liquefied natural gas within the storage unit to compressed natural gas of a predetermined pressure; and supplying the compressed natural gas at the predetermined pressure to a compressed natural gas unit.




The foregoing objects can also be attained by providing a natural gas handling system comprising a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, the LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to the storage unit to heat liquefied natural gas contained within the storage unit; a level detection indicator operatively coupled to the storage unit to indicate a predetermined level of liquefied natural gas contained within the storage unit; a first pressure regulator coupled to the first outlet to allow natural gas vapor to be removed from the storage unit upon reaching a first predetermined pressure; and controls operatively coupled to the first and second on/off valves to selectively open the first and second on/off valves during filling of the storage unit, and to selectively close the first and second on/off valve when the liquefied natural gas in the storage unit reaches the predetermined level as indicated by the level detection indicator.




These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.











BRIEF DESCRIPTION OF THE DRAWINGS




Referring now to the attached drawings which form a part of this original disclosure:





FIG. 1

is a schematic illustration of a natural gas handling system in accordance with the present invention.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




Referring initially to

FIG. 1

, a natural gas handling system


10


is schematically illustrated in accordance with the present invention. The natural gas handling system


10


is preferably part of a natural gas fueling station that is designed to receive liquefied natural gas (LNG) from an LNG transport vehicle


12


, and then dispense natural gas (CNG) to a natural gas operated vehicle


14


. Moreover, the natural gas handling system


10


is also utilized to provide low pressure natural gas to various devices such as a fuel cell or natural gas generator


16


for producing electricity and/or other natural gas operated devices


18


. The natural gas handling system


10


can be used as a source of refrigeration during the vaporization process of LNG. The natural gas handling system


10


can also be coupled to a CNG deinventory system.




The natural gas handling system


10


basically includes a LNG storage and transfer component


30


, a LNG to CNG (LNG/CNG) conversion component


31


, a low pressure natural gas component


32


, and a compressed natural gas (CNG) storage and dispensing component


33


. Preferably, the LNG/CNG conversion component


31


is a portable and modular unit that can be easily coupled to the components


30


,


32


and


33


. In other words, the LNG/CNG conversion component


31


is preferably a modular and portable unit that is pre-manufactured for use with a LNG/CNG fueling station that includes a LNG storage tank and a CNG storage tank. For example, the LNG/CNG conversion component


31


can have a length of 40 feet, a width of 12 feet and a height of 10 feet. The LNG storage and transfer component


30


, the low pressure natural gas component


32


and the compressed natural gas storage and dispensing component


33


are preferably components that are part of a LNG/CNG fueling station.




The components


30


,


31


,


32


and


33


of the natural gas handling system


10


are preferably controlled by a supervisory control and data acquisition (SCADA) system that uses programmable logic controllers (PLC) and/or remote terminal units (RTU). In other words, the control units


45


and


66


, discussed below, use programmable logic controllers (PLC) and/or remote terminal units (RTU). Programmable logic controllers (PLC) and remote terminal units (RTU) are well known in the art. Thus, it will be apparent to those skilled in this field from this disclosure that known programmable logic controllers (PLC) and/or remote terminal units (RTU) can be implemented to carry out the functions of the control units


45


and


66


, discussed below. For this reason, the precise arrangement of programmable logic controllers (PLC) and/or remote terminal units (RTU) of the control units


45


and


66


will not be discussed and/or illustrated herein.




The CNG storage and dispensing component


33


utilize a standard pyramid configuration of 50 MSCF of pressurized CNG storage tanks


20


. Since the CNG storage and dispensing component


33


is relatively conventional. Thus, the CNG storage and dispensing component


33


will only be diagrammatically illustrated




The LNG storage and transfer component


30


basically includes a storage tank


40


having a LNG inlet line


41


with an on/off inlet control valve


41




a


, an LNG outlet line


42


with an on/off control valve


42




a


, a vapor outlet line


43


with an on/off outlet control valve


43




a


, and a liquid detection indicator


44


. The LNG storage and transfer component


30


is designed to receive LNG from transport vehicle


12


by coupling LNG inlet line


41


and vapor outlet line


43


to the transport vehicle


12


in a conventional manner. Normally, the LNG is stored at minus 260° F. within the tank of the transport vehicle


12


. Normally, the pressure from the transport vehicle


12


does not have enough pressure to supply pressurized LNG to the storage tank


40


. Thus, an electrical pump can be utilized to move the LNG from the transport truck to the storage tank


40


. Alternatively, the LNG storage and transfer component


30


can be utilized to assist in transferring the LNG from the transport vehicle


12


to the storage tank


40


.




The storage tank


40


is preferably provided with a cryogenic pump


46


to assist in the transfer, of liquid natural gas from the transport vehicle


12


to tank


40


. The cryogenic pump


46


basically includes a pressure build coil or heat exchanger


47


having an inlet line


48


coupled to the bottom of storage tank


40


and an outlet line


49


coupled to the top of the storage tank


40


. A pressure regulator or regulating valve


49




a


and an on/off control valve


49




b


are located within outlet line


49


for controlling the pressurization of the storage tank


40


as discussed below.




Preferably, the storage tank


40


is preferably a LNG storage tank having a predetermined capacity of approximately 3000 gallons of LNG storage and a predetermined pressure rating of at least 150 psig. The LNG is normally stored in the storage tank


40


at −260° F. and at 40 psig. The storage tank


40


is preferably a relatively conventional storage tank with bottom penetrations for allowing gravity feed pressure build of the storage tank


40


, and for gravity feed to the LNG/CNG conversion component


31


. Of course, it will be apparent to those skilled in the art from this disclosure that the natural gas handling system


10


can be modified such that storage tank


10


does not have a bottom penetration, as seen in a later embodiment.




A bypass line


50


is coupled to the LNG inlet line


41


for directly transferring the LNG from the transport vehicle


12


to the LNG/CNG conversion component


31


. An on/off control valve


50




a


is located in the bypass line


50


to control the flow of the LNG to the LNG/CNG conversion component


31


. The control valve


50




a


is a conventional valve that can be either manually operated or automatically operated by a control unit


45


. Since on/off control valves such as control valve


50




a


are well known in the art, the control valve


50




a


will not be discussed and/or illustrated herein. The control valve


50




a


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


50




a


, instead of electricity. As explained below, the bypass line


50


is used at the beginning of a cycle for converting the LNG to CNG.




The LNG inlet line


41


is preferably provided with a conventional or standard coupling


41




b


at its inlet end for connecting to the outlet of the transport vehicle


12


for transferring the LNG from the transport vehicle


12


to the storage tank


40


. The on/off control valve


41




a


is a conventional valve that can be either manually operated or automatically operated by a control unit


45


. Since on/off control valves such as control valve


41




a


are well known in the art, the control valve


41




a


will not be discussed and/or illustrated herein. The control valve


41




a


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


41




a


, instead of electricity. Liquid natural gas is preferably either gravity fed to the storage unit


40


through LNG inlet line


41


, or alternatively, a pressure build coil is utilized for pressurizing the tank of the transport vehicle


12


such that the LNG is pumped out of the transport vehicle


12


without any pumps.




The LNG outlet line


42


is coupled to the bottom of the storage tank


40


with the on/off control valve


42




a


for controlling the transfer of the LNG to the LNG/CNG conversion component


31


. The on/off control valve


42




a


is a conventional valve that can be either manually operated or automatically operated by the control unit


45


. Alternatively, the storage tank


40


can have a LNG outlet line


42


′ is coupled between the top of the storage tank


40


aid the on/off control valve


42




a


for controlling the transfer of the LNG to the LNG/CNG conversion component


31


. Since on/off control valves such as control valve


42




a


are well known in the art, the control valve


42




a


will not be discussed and/or illustrated herein. The control valve


42




a


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


42




a


, instead of electricity.




The LNG outlet line


42


or


42


′ is preferably provided with a conventional or standard coupling


42




b


at its outlet end for connecting to the LNG/CNG conversion component


31


, as discussed below. Alternatively, the LNG/CNG conversion component


31


can be permanently coupled to the LNG storage and transfer component


30


. If the LNG/CNG conversion component


31


is permanently connected to the LNG storage and transfer component


30


, then the coupling


42




b


can be eliminated, as will become apparent from the discussion below pertaining to the LNG/CNG conversion component


31


.




The LNG vapor outlet line


43


is preferably provided with a conventional or standard coupling


43




b


at its outlet end for connecting to a corresponding coupling of the transport vehicle


12


for adding pressure to the LNG tank of the transport vehicle


12


. The on/off control valve


43




a


is a conventional valve that can be either manually operated or automatically operated by the control unit


45


. Since on/off control valves, such as control valve


43




a


, are well known in the art, the control valve


43




a


will not be discussed and/or illustrated in detail herein. The control valve


43




a


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


43




a


, instead of electricity.




The level detection indicator


44


is preferably a conventional device that is well known in the art. Thus, the level detection indicator


44


will not be discussed and/or illustrated in detail herein. The level detection indicator


44


can be coupled to a control unit


45


for automatically controlling the various valves of component


30


. The level detection indicator


44


indicates the level of LNG within the storage tank


40


. Preferably, when the level detection indicator


44


indicates that the storage tank


40


has been filled to a predetermined level, this will cause control valves


41




a


,


43




a


and


49




b


to be closed. Thus, the LNG located within the storage tank


40


is now isolated. The control unit


45


can then be utilized to transfer the LNG from LNG storage and transfer component


30


to the LNG/CNG conversion component


31


.




The pressure build coil or heat exchanger


47


is preferably a conventional gravity fed pressure build coil or heat exchanger that utilizes ambient air to warm the LNG. The warmed LNG increases in pressure to at least 50 psig within the pressure build coil


47


. Once the LNG in the pressure build coil


47


reaches at least 50 psig, the LNG is transferred back to the storage tank


40


to pressurize the storage tank


40


. More specifically, the pressure regulator


49




a


is a pressure relief valve that is set at approximately 50 psig such that once the pressure in the pressure build coil


47


reaches 50 psig, the LNG can pass through the outlet line


49


back into the storage tank


40


. As mentioned above, the outlet line


49


has an on/off control valve


49




b


, which can be closed to isolate the storage tank


40


from the pressure build coil


47


. Preferably, the on/off control valve


49




a


is controlled by the control unit


45


. Of course, it will be apparent to those skilled in the art from this disclosure that the control valve


49




a


can be manually operated. This increased pressure in the storage tank


40


will provide the force to move the LNG from LNG storage and transfer component


30


to the LNG/CNG conversion component


31


.




The LNG/CNG conversion component


31


is designed to convert the liquefied natural gas to compressed natural gas. In other words, the liquefied natural gas having a pressure of approximately 60 psig is delivered to the LNG/CNG conversion component


31


. The LNG/CNG conversion component


31


then converts the LNG to compressed natural gas (CNG) having a pressure of approximately 5000 psig.




Basically, the LNG/CNG conversion component


31


includes a storage unit or tank


60


having an inlet line


61


, a first outlet line


62


, a second outlet line


63


and a heat exchanger or pressure build coil


64


. The storage tank


60


is also provided with a level detection indicator


65


that is operatively coupled to storage tank


60


to indicate the level of liquid natural gas contained within the storage tank


60


. Preferably, the storage tank


60


has a predetermined capacity of 1000 gallons and a predetermined pressure rating of approximately 5000 psig. Initially, the storage tank


60


receives a small amount of LNG from the storage tank


40


via the bypass line


50


and inlet line


61


. This small amount of LNG is used to initially cool down the temperature of the storage tank


60


. Alternately, a water/glycol based fluid can be initially used in the heat exchanger


64


to remove the heat from the storage tank


60


. Thus, the water/glycol based fluid would be cooled down such that it can be used as a cooling source (refrigerant) for use with an onsite unit


64




a


. In other words, the onsite unit


64




a


has a cooling section that is cooled by the water/glycol based fluid that was cooled down by the heat exchanger


64


.




Pressure regulator


62




c


will immediately begin to relieve vapor to the fuel cell


16


or the other devices


18


, as explained below. The fuel cell


16


or the other devices


18


can also receive the LNG that has been warmed to 60 psig vapor from line


53


, which is coupled to the outlet line


49


. The line


53


has an on/off control valve


53




a


that can be either manually operated or automatically operated by the control unit


45


. Since on/off control valves, such as control valve


53




a


, are well known in the art, the control valve


53




a


will not be discussed and/or illustrated in detail herein. The control valve


53




a


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


53




a


, instead of electricity.




After cool-down, the liquefied natural gas LNG will fill storage tank


60


to 90 percent of its volume. Twelve gallons of LNG are required for each MSCF of vapor. As explained below, as the heat of vaporization is applied to the LNG in storage tank


60


, the LNG will boil off and the pressure in the storage tank


60


will rise. The back pressure from the storage tank


60


will be allowed to charge the CNG storage tanks


20


until the vapor flow stops as pressure equalization occurs. The second outlet line


63


is a 5000 psig line that runs to the compressed natural gas storage and dispensing component


33


.




At the end of each cycle, the path to the storage tank


60


is isolated and the vapor is allowed to flow to the CNG deinventory component until the pressure in the vessel reaches the 20 psig. After the system is de-energized to 20 psig, another cycle can begin. Thus, before each cycle of converting LNG to CNG, the storage tank


60


preferably has a pressure of approximately 20 psig.




The inlet line


60


preferably has a first end with a coupling


61




a


that is adapted to be releasably coupled to outlet coupling


42




b


of the outlet line


42


of the storage tank


40


. The inlet line


61


also includes an on/off control valve


61




b


located between the coupling


61




a


and the storage tank


60


. The on/off control valve


61




b


is preferably an automatically controlled valve controlled by a control unit


66


. Alternatively, a manual valve could be utilized for the control valve


61




b


. The control valve


61




b


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


61




b


, instead of electricity.




The first outlet line


62


preferably includes a heat exchanger


62




a


, an on/off control valve


62




b


and a pressure regulator


62




c


. The heat exchanger


62




a


is preferably a conventional heat exchanger that utilizes ambient air or warm air for preheating the low pressure natural gas being siphoned off of the storage tank


60


. The precise construction of the heat exchanger


62




a


is not relevant to the present invention. Any conventional heat exchanger can be utilized as needed and/or desired.




The on/off control valve


62




b


is preferably a conventional valve that is automatically controlled by the control unit


66


. The control valve


62




b


can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve


62




b


, instead of electricity. The control valve


62




b


is utilized to isolate or otherwise stop the flow of vapor from being removed from the storage tank


60


through the first outlet line


62


. Normally, the control valve


62




b


is operated substantially simultaneously with the control valve


61




b


. Thus, the control valves


61




b


and


62




b


act to isolate the storage tank


60


so that pressure can be built up to approximately 5000 psig in the storage tank


60


as explained below.




The pressure regulator


62




c


is preferably a conventional pressure regulator or pressure relief valve that is set at approximately 20 psig. Thus, when the control valve


62




b


is open, the pressure regulator


62




c


allows natural gas vapor to be removed from the storage tank


60


when the vapor reaches at least approximately 20 psig. Of course, when the control valve


62




b


is closed, this renders the pressure regulator


62




c


inoperative. During the cool down of the storage tank


60


, the first outlet line


62


and pressure regulator


62




c


allows the vapor from the LNG to be siphoned off and used to operate other devices such as devices


16


and


18


. Also, the first outlet line


62


and the pressure regulator


62




c


allows the storage tank


60


to be filled to 90% with LNG by venting the vapor in the storage tank


60


.




The free end of the outlet line


62


is preferably provided with a standard coupling


62




d


for coupling the outlet line


62


to a transfer line connected to the fuel cell or generator


16


and/or the other devices


18


. Thus, the outlet line


62


is utilized for supplying low pressure natural gas vapor to devices in the natural gas fueling station, as needed and/or desired. This is an important aspect since it allows the storage tank


60


to be filled up to approximately 90% of its capacity, and then to be pressurized to 5000 psig.




Once the storage tank


60


is filled up to approximately 90% of its capacity, the LNG is heated by ambient air and/or a remote source through the heat exchanger


64


. As previously mentioned, a water/glycol based fluid can be fed through the heat exchanger


64


to heat the LNG in the storage tank


60


by cooling down the water/glycol based fluid. Depending upon the desired final temperature of the LNG, it may be necessary to switch from the water/glycol based fluid to ambient air or warmed art to obtain the desired final temperature of the LNG. Thus, the LNG is preferably heated from −260° F. to 40° F. As the heat of vaporization is applied to the LNG in storage tank


60


, the LNG will boil off and the pressure in the storage tank


60


will rise. Thus, the pressure of the LNG will increase from 40 psig to 5000 psig. The back pressure from the storage tank


60


will be allowed to charge the CNG storage tanks


20


until the vapor flow stops as pressure equalization occurs. The second outlet line


63


is a 5000 psig line that runs to the compressed natural gas storage and dispensing component


33


.




The outlet line


63


transfers compressed natural gas at 5000 psig to the CNG storage tanks


20


. More specifically, the outlet line


63


includes a heat exchanger


63




a


, a pressure regulator


63




b


and a standard coupling


63




c


at its free end. The heat exchanger


63




a


is designed to preheat the compressed natural gas utilizing either ambient air or an active heater. Thus, warm 5000 psig natural gas is supplied to the storage tanks


20


.




When the liquid level in storage unit


60


drops to 10%, the cycle will be repeated for continuously providing warm natural gas for power generation and other on-sight or off-sight uses as well.




The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms should be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.




While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing description of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.



Claims
  • 1. A method of handling natural gas comprising the steps of:cooling a storage unit by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from said storage unit when pressure within said storage unit reaches a first predetermined pressure; supplying liquefied natural gas to said storage unit to a predetermined level within said storage unit at a second predetermined pressure; isolating said storage unit to form an isolated chamber that prevents further natural gas from exiting said storage unit; heating said storage unit while said storage unit is isolated to convert said liquefied natural gas within said storage unit to compressed natural gas of a third predetermined pressure that is greater than twice said first and second predetermined pressures; and supplying said compressed natural gas at said third predetermined pressure to a compressed natural gas unit.
  • 2. The method of handling natural gas according to claim 1, whereinsaid predetermined level is approximately ninety percent of capacity of said storage unit.
  • 3. The method of handling natural gas according to claim 1, whereinsaid predetermined pressure of said compressed natural gas is approximately 5000 psig.
  • 4. The method of handling natural gas according to claim 1, further comprisingheating said low pressure natural gas vapor that is being removed from said storage tank.
  • 5. The method of handling natural gas according to claim 4, further comprisingsupplying said low pressure natural gas vapor to a low pressure natural gas unit.
  • 6. The method of handling natural gas according to claim 5, further comprisingregulating said low pressure natural gas vapor to a predetermined pressure level.
  • 7. The method of handling natural gas according to claim 6, whereinsaid predetermined pressure level of said low pressure natural gas vapor is regulated to supply 20 psig to said low pressure natural gas unit.
  • 8. A method of handling natural gas comprising the steps of:cooling a storage unit located at a site location by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from said storage unit; supplying liquefied natural gas to said storage unit to a predetermined level within said storage unit; and heating said storage unit to convert said liquefied natural gas within said storage unit to compressed natural gas of a predetermined pressure; supplying said compressed natural gas at said predetermined pressure to a compressed natural gas unit; and using a fluid to perform said heating of said storage unit, and then using said fluid as a cooling source for use with an onsite unit at said site location.
  • 9. A method of handling natural gas comprising the steps of:cooling a storage unit by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from said storage unit; supplying liquefied natural gas to said storage unit to a predetermined level within said storage unit; heating said storage unit to convert said liquefied natural gas within said storage unit to compressed natural gas of a predetermined pressure; and supplying said compressed natural gas at said predetermined pressure to at least one compressed natural gas storage tank to maintain said predetermined pressure of said compressed natural gas.
  • 10. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having a liquefied natural gas inlet line with a first on/off valve configured to selectively receive liquefied natural gas, a first outlet line with a second on/off valve configured to selectively deliver low pressure natural gas, and a second outlet line with a third valve configured to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit and arranged to heat liquefied natural gas contained within said storage unit when said first and second on/off valves are closed; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first low pressure regulator coupled to said first outlet line and set to allow natural gas vapor to exit from said storage unit upon reaching a first predetermined pressure when said second on/off valve is open; and controls operatively coupled and configured to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit through said liquefied natural gas inlet line, and to selectively close both of said first and second on/off valves when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator, said second on/off valve being located in said first outlet line to prevent natural gas from exiting said storage unit when said second on/off valve is closed and natural gas in said storage unit is above said first predetermined pressure.
  • 11. The natural gas handling system according to claim 10, whereinsaid third valve is a second pressure regulator coupled to said second outlet to allow compressed natural gas to be removed from said storage unit upon reaching a second predetermined pressure.
  • 12. The natural gas handling system according to claim 11, whereinsaid second predetermined pressure of said second pressure regulator is set at approximately 5000 psig.
  • 13. The natural gas handling system according to claim 10, whereinsaid third valve is an on/off valve.
  • 14. The natural gas handling system according to claim 10, further comprisinga LNG storage tank being coupled to said inlet line.
  • 15. The natural gas handling system according to claim 14, whereinsaid LNG storage tank includes an inlet line, an outlet line, a vapor outlet line and a pressure build coil.
  • 16. The natural gas handling system according to claim 10, whereinsaid first heat exchanger is coupled to a unit which uses fluid from said first heat exchanger as a cooling source.
  • 17. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and at least one compressed natural gas tank being coupled to said second outlet line.
  • 18. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and a second heat exchanger being operatively coupled to said first outlet line.
  • 19. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and a second heat exchanger being operatively coupled to said second outlet line.
  • 20. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and additional heat exchangers being operatively coupled to said first and second outlet lines.
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3232725 Secord et al. Feb 1966 A
4987932 Pierson Jan 1991 A
5127230 Neeser et al. Jul 1992 A
5373700 McIntosh Dec 1994 A
5520000 Pevzner May 1996 A
6058713 Bowen et al. May 2000 A