Information
-
Patent Grant
-
6474101
-
Patent Number
6,474,101
-
Date Filed
Monday, May 21, 200123 years ago
-
Date Issued
Tuesday, November 5, 200222 years ago
-
Inventors
-
Original Assignees
-
Examiners
Agents
- Shinjyu Global IP Counselors, LLP
-
CPC
-
US Classifications
Field of Search
US
- 062 7
- 062 481
- 062 501
- 062 502
- 062 657
-
International Classifications
-
Abstract
A natural gas handling system is provided having a new modular design to provide clean and accessible fuel for remote compressed natural gas. The natural gas handling system has a storage unit with a heated exchanger that converts the liquefied natural gas to compressed natural gas having a predetermined pressure of approximately 5000 psig without the use of pumps or compressors. The LNG/CNG storage unit has an outlet for providing warmed natural gas at approximately psig. If desired, refrigeration can be supplied from the −260° F. LNG during the vaporization process. The LNG/CNG storage unit also has a second outlet with a pressure regulator for providing warmed compressed natural gas at approximately 60 psig.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention generally relates to handling natural gas at a natural gas facility. More specifically, the present invention relates to a natural gas handling system that stores liquefied natural gas (LNG) and converts liquefied natural gas (LNG) to warm high pressure and medium pressure compressed natural gas (CNG) without the use of pumps or compressors. In addition, the present invention can provide a source of cold in that the heat of vaporization of LNG represents 220 Btu's/pound of energy and the sensible heat of the vapor represents approximately 0.5 Btu's/pound degrees Fahrenheit.
2. Background Information
Deregulation of the natural gas industry has created the need for complete system solutions relating to the handling of natural gas, especially the handling of liquefied natural gas (LNG) and compressed natural gas (CNG). One of the least-polluting fuels is natural gas. Moreover, the cost of natural gas is very competitive when compared to other fuels, which are currently available on-the market. Thus, natural gas is an environmentally friendly and cost effective alternative to other fuels which is being given a high priority by government and industry due to it's easy access and long term availability. Natural gas is commonly used in two different forms, i.e., compressed natural gas (CNG) and liquefied natural gas (LNG).
The use of compressed natural gas (CNG) as a fuel for motor vehicles has been known for many years, and is in use in many areas of the world. One obstacle to the use of compressed natural gas vehicles is the cost to process clean CNG to a re-fueling station from the nearest natural gas pipeline. In the past, the conventional manner for handling the natural gas is to filter and compress natural gas from the pipeline and then transport the natural gas to the re-fueling stations. However, transportation of the natural gas can be expensive, since natural gas often contains impurities or stations need to be located in areas with no pipelines.
It has also been demonstrated that natural gas can be liquefied and stored in refrigerated vessels for transportation, as described in U.S. Pat. No. 3,232,725. The method requires refrigeration equipment and insulation to hold the gas in a sub-freezing temperature during transportation.
The use of LNG has become very common in the Northeast area of the United States. In fact, the process is not new. The liquefaction of natural gas dates back to the early 1900's. LNG has been used as a vehicle fuel since the mid 1960 s. LNG is produced in a liquefaction plant where natural gas is liquefied, stored in an insulated storage tank, and, when needed, is pumped out of the tank as a liquid, heated in a vaporizer or re-gasifier and delivered to the pipeline or distribution system at a compatible temperature and pressure. The technology came out of NASA's space program. There are approximately 100 LNG facilities in the United States that can serve as hubs for many satellite facilities such as the present invention.
When natural gas is cooled to a temperature of approximately −260° F. at atmospheric pressure, it condenses to a liquid (LNG). One cubic foot of liquid is equal to 618 cubic feet of natural gas found at a stove-top burner. Application of heat to the liquid natural gas at its latent heat of 220 BTU's per pound causes vaporization and expansion to occur. If the liquid natural gas is confined during the application of heat to the liquid natural gas, then this reaction will provide the requisite 5000 psig for CNG storage. LNG weighs about 55 percent less than water. LNG is odorless, colorless, non-corrosive, and non-toxic. When vaporized, it burns only in concentrations of 5 percent to 15 percent when mixed with air. Neither LNG, nor its vapor can explode in an unconfined environment.
In the United States, the Department of Transportation (DOT) regulates the transportation of LNG as well as the drivers of the trucks. The double-walled trucks are like “thermos-bottles” on wheels. They transport LNG at minus 250 degrees F. LNG can be stored up to three days in the tanks of the trucks without losing any LNG through the boil-off process. The inner tanks of the trucks are made of thick aluminum designed to withstand up to 100 pounds of pressure. There is a steel outer shell around the outside of the inner tank. The tanks are designed to withstand most accidents that may occur during the transportation of LNG.
During the years of controlled testing by independent laboratories and hundreds of thousands of gallons (intentional) spilled LNG, ignition of a vapor cloud has yet to cause an explosion. In fact, some testing involved initiating the combustion of the gas cloud with high explosives. The strength of the detonation was no stronger than that delivered by the explosives. Thus, the ignition of LNG or LNG vapor will not cause an explosion in an unconfined environment. Natural gas is only combustible at a concentration of 5 to 15 percent when mixed with air. And, its flame speed is very slow.
Currently, there are approximately 39 satellite and approximately 55 liquefaction facilities in the United States. In other countries, there are approximately 81 satellite and approximately 14 liquefaction facilities. Since deregulation of the natural gas industry, the construction of LNG facilities in the United States has increased.
There exists a need for new modular technology to provide clean and accessible fuel for remote compressed natural gas supply by liquefied natural gas trucking that does not rely upon complicated and maintenance intensive systems. Most conventional natural gas handling systems today rely upon compressors and pumps to move and/or convert the liquefied natural gas to compressed natural gas.
In view of the above, there exists a need for a natural gas handling system which overcomes the above mentioned problems in the prior art. This invention addresses this need in the prior art as well as other needs, which will become apparent to those skilled in the art from this disclosure.
SUMMARY OF THE INVENTION
An object of the present invention is to provide a new modular natural gas handling system to provide clean and accessible fuel for remote compressed natural gas supplied by liquefied natural gas trucking.
Another object of the present invention is to provide a natural gas handling system that does not rely on complicated systems.
Another object of the present invention is to provide a natural gas handling system for converting liquid natural gas to compressed natural gas that does not require maintenance intensive systems.
Another object of the present invention is to provide a natural gas handling system that provides cooling source using the latent heat and sensible heat as a source for refrigeration.
The foregoing objects can basically be attained by a method of handling natural gas comprising the steps of cooling a storage unit by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from the storage unit; supplying liquefied natural gas to the storage unit to a predetermined level within the storage unit; and heating the storage unit to convert the liquefied natural gas within the storage unit to compressed natural gas of a predetermined pressure; and supplying the compressed natural gas at the predetermined pressure to a compressed natural gas unit.
The foregoing objects can also be attained by providing a natural gas handling system comprising a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, the LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to the storage unit to heat liquefied natural gas contained within the storage unit; a level detection indicator operatively coupled to the storage unit to indicate a predetermined level of liquefied natural gas contained within the storage unit; a first pressure regulator coupled to the first outlet to allow natural gas vapor to be removed from the storage unit upon reaching a first predetermined pressure; and controls operatively coupled to the first and second on/off valves to selectively open the first and second on/off valves during filling of the storage unit, and to selectively close the first and second on/off valve when the liquefied natural gas in the storage unit reaches the predetermined level as indicated by the level detection indicator.
These and other objects, features, aspects and advantages of the present invention will become apparent to those skilled in the art from the following detailed description, which, taken in conjunction with the annexed drawings, discloses a preferred embodiment of the present invention.
BRIEF DESCRIPTION OF THE DRAWINGS
Referring now to the attached drawings which form a part of this original disclosure:
FIG. 1
is a schematic illustration of a natural gas handling system in accordance with the present invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
Referring initially to
FIG. 1
, a natural gas handling system
10
is schematically illustrated in accordance with the present invention. The natural gas handling system
10
is preferably part of a natural gas fueling station that is designed to receive liquefied natural gas (LNG) from an LNG transport vehicle
12
, and then dispense natural gas (CNG) to a natural gas operated vehicle
14
. Moreover, the natural gas handling system
10
is also utilized to provide low pressure natural gas to various devices such as a fuel cell or natural gas generator
16
for producing electricity and/or other natural gas operated devices
18
. The natural gas handling system
10
can be used as a source of refrigeration during the vaporization process of LNG. The natural gas handling system
10
can also be coupled to a CNG deinventory system.
The natural gas handling system
10
basically includes a LNG storage and transfer component
30
, a LNG to CNG (LNG/CNG) conversion component
31
, a low pressure natural gas component
32
, and a compressed natural gas (CNG) storage and dispensing component
33
. Preferably, the LNG/CNG conversion component
31
is a portable and modular unit that can be easily coupled to the components
30
,
32
and
33
. In other words, the LNG/CNG conversion component
31
is preferably a modular and portable unit that is pre-manufactured for use with a LNG/CNG fueling station that includes a LNG storage tank and a CNG storage tank. For example, the LNG/CNG conversion component
31
can have a length of 40 feet, a width of 12 feet and a height of 10 feet. The LNG storage and transfer component
30
, the low pressure natural gas component
32
and the compressed natural gas storage and dispensing component
33
are preferably components that are part of a LNG/CNG fueling station.
The components
30
,
31
,
32
and
33
of the natural gas handling system
10
are preferably controlled by a supervisory control and data acquisition (SCADA) system that uses programmable logic controllers (PLC) and/or remote terminal units (RTU). In other words, the control units
45
and
66
, discussed below, use programmable logic controllers (PLC) and/or remote terminal units (RTU). Programmable logic controllers (PLC) and remote terminal units (RTU) are well known in the art. Thus, it will be apparent to those skilled in this field from this disclosure that known programmable logic controllers (PLC) and/or remote terminal units (RTU) can be implemented to carry out the functions of the control units
45
and
66
, discussed below. For this reason, the precise arrangement of programmable logic controllers (PLC) and/or remote terminal units (RTU) of the control units
45
and
66
will not be discussed and/or illustrated herein.
The CNG storage and dispensing component
33
utilize a standard pyramid configuration of 50 MSCF of pressurized CNG storage tanks
20
. Since the CNG storage and dispensing component
33
is relatively conventional. Thus, the CNG storage and dispensing component
33
will only be diagrammatically illustrated
The LNG storage and transfer component
30
basically includes a storage tank
40
having a LNG inlet line
41
with an on/off inlet control valve
41
a
, an LNG outlet line
42
with an on/off control valve
42
a
, a vapor outlet line
43
with an on/off outlet control valve
43
a
, and a liquid detection indicator
44
. The LNG storage and transfer component
30
is designed to receive LNG from transport vehicle
12
by coupling LNG inlet line
41
and vapor outlet line
43
to the transport vehicle
12
in a conventional manner. Normally, the LNG is stored at minus 260° F. within the tank of the transport vehicle
12
. Normally, the pressure from the transport vehicle
12
does not have enough pressure to supply pressurized LNG to the storage tank
40
. Thus, an electrical pump can be utilized to move the LNG from the transport truck to the storage tank
40
. Alternatively, the LNG storage and transfer component
30
can be utilized to assist in transferring the LNG from the transport vehicle
12
to the storage tank
40
.
The storage tank
40
is preferably provided with a cryogenic pump
46
to assist in the transfer, of liquid natural gas from the transport vehicle
12
to tank
40
. The cryogenic pump
46
basically includes a pressure build coil or heat exchanger
47
having an inlet line
48
coupled to the bottom of storage tank
40
and an outlet line
49
coupled to the top of the storage tank
40
. A pressure regulator or regulating valve
49
a
and an on/off control valve
49
b
are located within outlet line
49
for controlling the pressurization of the storage tank
40
as discussed below.
Preferably, the storage tank
40
is preferably a LNG storage tank having a predetermined capacity of approximately 3000 gallons of LNG storage and a predetermined pressure rating of at least 150 psig. The LNG is normally stored in the storage tank
40
at −260° F. and at 40 psig. The storage tank
40
is preferably a relatively conventional storage tank with bottom penetrations for allowing gravity feed pressure build of the storage tank
40
, and for gravity feed to the LNG/CNG conversion component
31
. Of course, it will be apparent to those skilled in the art from this disclosure that the natural gas handling system
10
can be modified such that storage tank
10
does not have a bottom penetration, as seen in a later embodiment.
A bypass line
50
is coupled to the LNG inlet line
41
for directly transferring the LNG from the transport vehicle
12
to the LNG/CNG conversion component
31
. An on/off control valve
50
a
is located in the bypass line
50
to control the flow of the LNG to the LNG/CNG conversion component
31
. The control valve
50
a
is a conventional valve that can be either manually operated or automatically operated by a control unit
45
. Since on/off control valves such as control valve
50
a
are well known in the art, the control valve
50
a
will not be discussed and/or illustrated herein. The control valve
50
a
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
50
a
, instead of electricity. As explained below, the bypass line
50
is used at the beginning of a cycle for converting the LNG to CNG.
The LNG inlet line
41
is preferably provided with a conventional or standard coupling
41
b
at its inlet end for connecting to the outlet of the transport vehicle
12
for transferring the LNG from the transport vehicle
12
to the storage tank
40
. The on/off control valve
41
a
is a conventional valve that can be either manually operated or automatically operated by a control unit
45
. Since on/off control valves such as control valve
41
a
are well known in the art, the control valve
41
a
will not be discussed and/or illustrated herein. The control valve
41
a
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
41
a
, instead of electricity. Liquid natural gas is preferably either gravity fed to the storage unit
40
through LNG inlet line
41
, or alternatively, a pressure build coil is utilized for pressurizing the tank of the transport vehicle
12
such that the LNG is pumped out of the transport vehicle
12
without any pumps.
The LNG outlet line
42
is coupled to the bottom of the storage tank
40
with the on/off control valve
42
a
for controlling the transfer of the LNG to the LNG/CNG conversion component
31
. The on/off control valve
42
a
is a conventional valve that can be either manually operated or automatically operated by the control unit
45
. Alternatively, the storage tank
40
can have a LNG outlet line
42
′ is coupled between the top of the storage tank
40
aid the on/off control valve
42
a
for controlling the transfer of the LNG to the LNG/CNG conversion component
31
. Since on/off control valves such as control valve
42
a
are well known in the art, the control valve
42
a
will not be discussed and/or illustrated herein. The control valve
42
a
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
42
a
, instead of electricity.
The LNG outlet line
42
or
42
′ is preferably provided with a conventional or standard coupling
42
b
at its outlet end for connecting to the LNG/CNG conversion component
31
, as discussed below. Alternatively, the LNG/CNG conversion component
31
can be permanently coupled to the LNG storage and transfer component
30
. If the LNG/CNG conversion component
31
is permanently connected to the LNG storage and transfer component
30
, then the coupling
42
b
can be eliminated, as will become apparent from the discussion below pertaining to the LNG/CNG conversion component
31
.
The LNG vapor outlet line
43
is preferably provided with a conventional or standard coupling
43
b
at its outlet end for connecting to a corresponding coupling of the transport vehicle
12
for adding pressure to the LNG tank of the transport vehicle
12
. The on/off control valve
43
a
is a conventional valve that can be either manually operated or automatically operated by the control unit
45
. Since on/off control valves, such as control valve
43
a
, are well known in the art, the control valve
43
a
will not be discussed and/or illustrated in detail herein. The control valve
43
a
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
43
a
, instead of electricity.
The level detection indicator
44
is preferably a conventional device that is well known in the art. Thus, the level detection indicator
44
will not be discussed and/or illustrated in detail herein. The level detection indicator
44
can be coupled to a control unit
45
for automatically controlling the various valves of component
30
. The level detection indicator
44
indicates the level of LNG within the storage tank
40
. Preferably, when the level detection indicator
44
indicates that the storage tank
40
has been filled to a predetermined level, this will cause control valves
41
a
,
43
a
and
49
b
to be closed. Thus, the LNG located within the storage tank
40
is now isolated. The control unit
45
can then be utilized to transfer the LNG from LNG storage and transfer component
30
to the LNG/CNG conversion component
31
.
The pressure build coil or heat exchanger
47
is preferably a conventional gravity fed pressure build coil or heat exchanger that utilizes ambient air to warm the LNG. The warmed LNG increases in pressure to at least 50 psig within the pressure build coil
47
. Once the LNG in the pressure build coil
47
reaches at least 50 psig, the LNG is transferred back to the storage tank
40
to pressurize the storage tank
40
. More specifically, the pressure regulator
49
a
is a pressure relief valve that is set at approximately 50 psig such that once the pressure in the pressure build coil
47
reaches 50 psig, the LNG can pass through the outlet line
49
back into the storage tank
40
. As mentioned above, the outlet line
49
has an on/off control valve
49
b
, which can be closed to isolate the storage tank
40
from the pressure build coil
47
. Preferably, the on/off control valve
49
a
is controlled by the control unit
45
. Of course, it will be apparent to those skilled in the art from this disclosure that the control valve
49
a
can be manually operated. This increased pressure in the storage tank
40
will provide the force to move the LNG from LNG storage and transfer component
30
to the LNG/CNG conversion component
31
.
The LNG/CNG conversion component
31
is designed to convert the liquefied natural gas to compressed natural gas. In other words, the liquefied natural gas having a pressure of approximately 60 psig is delivered to the LNG/CNG conversion component
31
. The LNG/CNG conversion component
31
then converts the LNG to compressed natural gas (CNG) having a pressure of approximately 5000 psig.
Basically, the LNG/CNG conversion component
31
includes a storage unit or tank
60
having an inlet line
61
, a first outlet line
62
, a second outlet line
63
and a heat exchanger or pressure build coil
64
. The storage tank
60
is also provided with a level detection indicator
65
that is operatively coupled to storage tank
60
to indicate the level of liquid natural gas contained within the storage tank
60
. Preferably, the storage tank
60
has a predetermined capacity of 1000 gallons and a predetermined pressure rating of approximately 5000 psig. Initially, the storage tank
60
receives a small amount of LNG from the storage tank
40
via the bypass line
50
and inlet line
61
. This small amount of LNG is used to initially cool down the temperature of the storage tank
60
. Alternately, a water/glycol based fluid can be initially used in the heat exchanger
64
to remove the heat from the storage tank
60
. Thus, the water/glycol based fluid would be cooled down such that it can be used as a cooling source (refrigerant) for use with an onsite unit
64
a
. In other words, the onsite unit
64
a
has a cooling section that is cooled by the water/glycol based fluid that was cooled down by the heat exchanger
64
.
Pressure regulator
62
c
will immediately begin to relieve vapor to the fuel cell
16
or the other devices
18
, as explained below. The fuel cell
16
or the other devices
18
can also receive the LNG that has been warmed to 60 psig vapor from line
53
, which is coupled to the outlet line
49
. The line
53
has an on/off control valve
53
a
that can be either manually operated or automatically operated by the control unit
45
. Since on/off control valves, such as control valve
53
a
, are well known in the art, the control valve
53
a
will not be discussed and/or illustrated in detail herein. The control valve
53
a
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
53
a
, instead of electricity.
After cool-down, the liquefied natural gas LNG will fill storage tank
60
to 90 percent of its volume. Twelve gallons of LNG are required for each MSCF of vapor. As explained below, as the heat of vaporization is applied to the LNG in storage tank
60
, the LNG will boil off and the pressure in the storage tank
60
will rise. The back pressure from the storage tank
60
will be allowed to charge the CNG storage tanks
20
until the vapor flow stops as pressure equalization occurs. The second outlet line
63
is a 5000 psig line that runs to the compressed natural gas storage and dispensing component
33
.
At the end of each cycle, the path to the storage tank
60
is isolated and the vapor is allowed to flow to the CNG deinventory component until the pressure in the vessel reaches the 20 psig. After the system is de-energized to 20 psig, another cycle can begin. Thus, before each cycle of converting LNG to CNG, the storage tank
60
preferably has a pressure of approximately 20 psig.
The inlet line
60
preferably has a first end with a coupling
61
a
that is adapted to be releasably coupled to outlet coupling
42
b
of the outlet line
42
of the storage tank
40
. The inlet line
61
also includes an on/off control valve
61
b
located between the coupling
61
a
and the storage tank
60
. The on/off control valve
61
b
is preferably an automatically controlled valve controlled by a control unit
66
. Alternatively, a manual valve could be utilized for the control valve
61
b
. The control valve
61
b
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
61
b
, instead of electricity.
The first outlet line
62
preferably includes a heat exchanger
62
a
, an on/off control valve
62
b
and a pressure regulator
62
c
. The heat exchanger
62
a
is preferably a conventional heat exchanger that utilizes ambient air or warm air for preheating the low pressure natural gas being siphoned off of the storage tank
60
. The precise construction of the heat exchanger
62
a
is not relevant to the present invention. Any conventional heat exchanger can be utilized as needed and/or desired.
The on/off control valve
62
b
is preferably a conventional valve that is automatically controlled by the control unit
66
. The control valve
62
b
can be a solenoid valve that is spring biased to a closed position. Alternatively, the pressure of the natural gas can operate the control valve
62
b
, instead of electricity. The control valve
62
b
is utilized to isolate or otherwise stop the flow of vapor from being removed from the storage tank
60
through the first outlet line
62
. Normally, the control valve
62
b
is operated substantially simultaneously with the control valve
61
b
. Thus, the control valves
61
b
and
62
b
act to isolate the storage tank
60
so that pressure can be built up to approximately 5000 psig in the storage tank
60
as explained below.
The pressure regulator
62
c
is preferably a conventional pressure regulator or pressure relief valve that is set at approximately 20 psig. Thus, when the control valve
62
b
is open, the pressure regulator
62
c
allows natural gas vapor to be removed from the storage tank
60
when the vapor reaches at least approximately 20 psig. Of course, when the control valve
62
b
is closed, this renders the pressure regulator
62
c
inoperative. During the cool down of the storage tank
60
, the first outlet line
62
and pressure regulator
62
c
allows the vapor from the LNG to be siphoned off and used to operate other devices such as devices
16
and
18
. Also, the first outlet line
62
and the pressure regulator
62
c
allows the storage tank
60
to be filled to 90% with LNG by venting the vapor in the storage tank
60
.
The free end of the outlet line
62
is preferably provided with a standard coupling
62
d
for coupling the outlet line
62
to a transfer line connected to the fuel cell or generator
16
and/or the other devices
18
. Thus, the outlet line
62
is utilized for supplying low pressure natural gas vapor to devices in the natural gas fueling station, as needed and/or desired. This is an important aspect since it allows the storage tank
60
to be filled up to approximately 90% of its capacity, and then to be pressurized to 5000 psig.
Once the storage tank
60
is filled up to approximately 90% of its capacity, the LNG is heated by ambient air and/or a remote source through the heat exchanger
64
. As previously mentioned, a water/glycol based fluid can be fed through the heat exchanger
64
to heat the LNG in the storage tank
60
by cooling down the water/glycol based fluid. Depending upon the desired final temperature of the LNG, it may be necessary to switch from the water/glycol based fluid to ambient air or warmed art to obtain the desired final temperature of the LNG. Thus, the LNG is preferably heated from −260° F. to 40° F. As the heat of vaporization is applied to the LNG in storage tank
60
, the LNG will boil off and the pressure in the storage tank
60
will rise. Thus, the pressure of the LNG will increase from 40 psig to 5000 psig. The back pressure from the storage tank
60
will be allowed to charge the CNG storage tanks
20
until the vapor flow stops as pressure equalization occurs. The second outlet line
63
is a 5000 psig line that runs to the compressed natural gas storage and dispensing component
33
.
The outlet line
63
transfers compressed natural gas at 5000 psig to the CNG storage tanks
20
. More specifically, the outlet line
63
includes a heat exchanger
63
a
, a pressure regulator
63
b
and a standard coupling
63
c
at its free end. The heat exchanger
63
a
is designed to preheat the compressed natural gas utilizing either ambient air or an active heater. Thus, warm 5000 psig natural gas is supplied to the storage tanks
20
.
When the liquid level in storage unit
60
drops to 10%, the cycle will be repeated for continuously providing warm natural gas for power generation and other on-sight or off-sight uses as well.
The terms of degree such as “substantially”, “about” and “approximately” as used herein mean a reasonable amount of deviation of the modified term such that the end result is not significantly changed. These terms should be construed as including a deviation of at least ±5% of the modified term if this deviation would not negate the meaning of the word it modifies.
While only selected embodiments have been chosen to illustrate the present invention, it will be apparent to those skilled in the art from this disclosure that various changes and modifications can be made herein without departing from the scope of the invention as defined in the appended claims. Furthermore, the foregoing description of the embodiments according to the present invention are provided for illustration only, and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Claims
- 1. A method of handling natural gas comprising the steps of:cooling a storage unit by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from said storage unit when pressure within said storage unit reaches a first predetermined pressure; supplying liquefied natural gas to said storage unit to a predetermined level within said storage unit at a second predetermined pressure; isolating said storage unit to form an isolated chamber that prevents further natural gas from exiting said storage unit; heating said storage unit while said storage unit is isolated to convert said liquefied natural gas within said storage unit to compressed natural gas of a third predetermined pressure that is greater than twice said first and second predetermined pressures; and supplying said compressed natural gas at said third predetermined pressure to a compressed natural gas unit.
- 2. The method of handling natural gas according to claim 1, whereinsaid predetermined level is approximately ninety percent of capacity of said storage unit.
- 3. The method of handling natural gas according to claim 1, whereinsaid predetermined pressure of said compressed natural gas is approximately 5000 psig.
- 4. The method of handling natural gas according to claim 1, further comprisingheating said low pressure natural gas vapor that is being removed from said storage tank.
- 5. The method of handling natural gas according to claim 4, further comprisingsupplying said low pressure natural gas vapor to a low pressure natural gas unit.
- 6. The method of handling natural gas according to claim 5, further comprisingregulating said low pressure natural gas vapor to a predetermined pressure level.
- 7. The method of handling natural gas according to claim 6, whereinsaid predetermined pressure level of said low pressure natural gas vapor is regulated to supply 20 psig to said low pressure natural gas unit.
- 8. A method of handling natural gas comprising the steps of:cooling a storage unit located at a site location by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from said storage unit; supplying liquefied natural gas to said storage unit to a predetermined level within said storage unit; and heating said storage unit to convert said liquefied natural gas within said storage unit to compressed natural gas of a predetermined pressure; supplying said compressed natural gas at said predetermined pressure to a compressed natural gas unit; and using a fluid to perform said heating of said storage unit, and then using said fluid as a cooling source for use with an onsite unit at said site location.
- 9. A method of handling natural gas comprising the steps of:cooling a storage unit by supplying liquefied natural gas thereto; removing low pressure natural gas vapor from said storage unit; supplying liquefied natural gas to said storage unit to a predetermined level within said storage unit; heating said storage unit to convert said liquefied natural gas within said storage unit to compressed natural gas of a predetermined pressure; and supplying said compressed natural gas at said predetermined pressure to at least one compressed natural gas storage tank to maintain said predetermined pressure of said compressed natural gas.
- 10. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having a liquefied natural gas inlet line with a first on/off valve configured to selectively receive liquefied natural gas, a first outlet line with a second on/off valve configured to selectively deliver low pressure natural gas, and a second outlet line with a third valve configured to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit and arranged to heat liquefied natural gas contained within said storage unit when said first and second on/off valves are closed; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first low pressure regulator coupled to said first outlet line and set to allow natural gas vapor to exit from said storage unit upon reaching a first predetermined pressure when said second on/off valve is open; and controls operatively coupled and configured to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit through said liquefied natural gas inlet line, and to selectively close both of said first and second on/off valves when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator, said second on/off valve being located in said first outlet line to prevent natural gas from exiting said storage unit when said second on/off valve is closed and natural gas in said storage unit is above said first predetermined pressure.
- 11. The natural gas handling system according to claim 10, whereinsaid third valve is a second pressure regulator coupled to said second outlet to allow compressed natural gas to be removed from said storage unit upon reaching a second predetermined pressure.
- 12. The natural gas handling system according to claim 11, whereinsaid second predetermined pressure of said second pressure regulator is set at approximately 5000 psig.
- 13. The natural gas handling system according to claim 10, whereinsaid third valve is an on/off valve.
- 14. The natural gas handling system according to claim 10, further comprisinga LNG storage tank being coupled to said inlet line.
- 15. The natural gas handling system according to claim 14, whereinsaid LNG storage tank includes an inlet line, an outlet line, a vapor outlet line and a pressure build coil.
- 16. The natural gas handling system according to claim 10, whereinsaid first heat exchanger is coupled to a unit which uses fluid from said first heat exchanger as a cooling source.
- 17. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and at least one compressed natural gas tank being coupled to said second outlet line.
- 18. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and a second heat exchanger being operatively coupled to said first outlet line.
- 19. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and a second heat exchanger being operatively coupled to said second outlet line.
- 20. A natural gas handling system comprising:a LNG/CNG storage unit having a predetermined capacity and a predetermined pressure rating, said LNG/CNG storage unit having an inlet line with a first on/off valve to selectively receive liquefied natural gas, a first outlet line with a second on/off valve to selectively deliver low pressure natural gas, and a second outlet line with a third valve to selectively deliver compressed natural gas; a first heat exchanger operatively coupled to said storage unit to heat liquefied natural gas contained within said storage unit; a level detection indicator operatively coupled to said storage unit to indicate a predetermined level of liquefied natural gas contained within said storage unit; a first pressure regulator coupled to said first outlet line to allow natural gas vapor to be removed from said storage unit upon reaching a first predetermined pressure; controls operatively coupled to said first and second on/off valves to selectively open said first and second on/off valves during filling of said storage unit, and to selectively close said first and second on/off valve when said liquefied natural gas in said storage unit reaches said predetermined level as indicated by said level detection indicator; and additional heat exchangers being operatively coupled to said first and second outlet lines.
US Referenced Citations (6)