The present invention relates to a natural gas liquefaction process, and more particularly, to a natural gas liquefaction process capable of having excellent efficiency, decreasing the number of equipments, simplifying the structure of the liquefaction system, and easily operating the liquefaction system by configuring a pre-cooling cycle so that the advantages of a pure refrigerant cycle and a mixed refrigerant cycle may be taken at the same time.
A thermodynamic process of liquefying natural gas to produce liquefied natural gas (LNG) has been developed since the 1970s in order to satisfy demands for higher efficiency, larger capacity, simpler equipment, and so on. In order to satisfy these demands, various attempts to liquefy natural gas using different refrigerants or different cycles have been continuously conducted up to now. However, the number of liquefaction processes that are practically under current operation is very small.
One of the liquefaction processes that are being operated and have been most widely spread is a ‘propane pre-cooled mixed refrigerant process (or a C3/MR process)’. A basic structure of the C3/MR process is shown in
As shown in
More specifically, in the mixed refrigerant cycle of the C3/MR process of liquefying (and sub-cooling) the pre-cooled feed gas, the mixed refrigerant composed of nitrogen, methane, ethane, and propane, is generally used. In the mixed refrigerant cycle of the C3/MR process, high efficiency may be obtained using only a small number of equipments by appropriately selected compositions of these components, appropriately separated mixed refrigerant into a gas-phase refrigerant portion and a liquid-phase refrigerant portion according to a difference in boiling points among the respective components, and then liquefying the natural gas through the respective refrigerant portions. On the other hand, in the pure refrigerant cycle of the C3/MR process of pre-cooling the feed gas, since a pure refrigerant such as propane is used, the structure is simple and the operation is easy, but three or four pressure steps are required so that a large number of compressors, and the like, are required. As a result, in the case of the C3/MR process, the pre-cooling cycle may be considered as being focused on simplicity (even though the number of equipments is many, the structure itself is simple), and the liquefying cycle may be considered as being focused on efficiency (even though the number of equipments is small, the structure itself is complicated and efficiency is excellent).
One of the other successful liquefaction processes that are being operated is a ‘dual mixed refrigerant process (or a DMR process)’. The basic structure of the DMR process is shown in
As described above, it has been known that the efficiency of the mixed refrigerant cycle is higher than that of the pure refrigerant cycle. However, the structure itself of the mixed refrigerant cycle is more complicated than that of the pure refrigerant cycle. In addition, many schemes of applying the mixed refrigerant cycle to a cooling cycle for liquefying (sub-cooling) the pre-cooled natural gas to increase the efficiency of the entire liquefaction process have been suggested. Therefore, many studies on a pre-cooling cycle having a simple structure and excellent efficiency have been demanded.
Accordingly, the present invention has been made to solve the above-mentioned problems occurring in the prior art while advantages achieved by the prior art are maintained intact.
One objective to be achieved by the present invention is to provide a natural gas liquefaction process capable of having excellent efficiency, decreasing the number of equipments of a liquefaction system, simplifying a structure of the liquefaction system, and easily operating the liquefaction system by configuring a pre-cooling cycle so that advantages of both pure refrigerant cycle and mixed refrigerant cycle may be taken.
In one aspect of the present invention, there is provided a natural gas liquefaction process of pre-cooling natural gas using a closed loop pre-cooling cycle and liquefying the pre-cooled natural gas using a closed loop liquefying cycle, wherein the closed loop pre-cooling cycle includes two pre-cooling cycles for pre-cooling supplied natural gases together in the same first heat exchange region through the respective pure refrigerants, and the closed loop liquefying cycle includes at least one liquefying cycle for liquefying the pre-cooled natural gas through a mixed refrigerant, the two pre-cooling cycles being a closed circuit cooling cycle.
The pure refrigerant of the first pre-cooling cycle may be ethane (C2), and the pure refrigerant of the second pre-cooling cycle may be butane (C4). Each pre-cooling cycle may include a step of compressing the pure refrigerant, a step of cooling the compressed refrigerant, a step of additionally cooling the cooled refrigerant in the first heat exchange region, and a step of expanding the additionally cooled refrigerant.
The closed loop liquefying cycle may include a step of compressing the mixed refrigerant, a step of cooling the compressed refrigerant, a step of additionally cooling the cooled refrigerant in the first heat exchange region to partially condense the cooled refrigerant, a step of separating the partially condensed refrigerant into a liquid-phase refrigerant portion and a gas-phase refrigerant portion according to a difference in boiling points, a step of primarily cooling the pre-cooled natural gas in a second heat exchange region using the liquid-phase refrigerant portion, and a step of secondarily cooling the primarily cooled natural gas in a third heat-exchange region using the gas-phase refrigerant portion.
The step of primarily cooling the pre-cooled natural gas may include a first step of cooling the liquid-phase refrigerant portion through heat exchange in the second heat exchange region, a second step of expanding the refrigerant portion cooled in the first step, and a third step of heat-exchanging the refrigerant portion expanded in the second step and the natural gas in with each other the second heat exchange region to cool the natural gas. The step of secondarily cooling the primarily cooled natural gas may include a cooling step of cooling the gas-phase refrigerant portion through heat exchange in the second heat exchange region, a condensing step of condensing the refrigerant portion cooled in the cooling step through heat exchange in the third heat exchange region, an expanding step of expanding the refrigerant portion condensed in the condensing step, and a step of heat-exchanging the refrigerant portion expanded in the expanding step and the natural gas with each other in the third heat exchange region to cool the natural gas.
In the natural gas liquefaction process according to an exemplary embodiment of the present invention, since the pre-cooling cycles pre-cool the natural gas only with a single pressure step, they may be configured of only a relatively small number of equipments.
In addition, in the natural gas liquefaction process according to an exemplary embodiment of the present invention, since the respective pre-cooling cycles use the pure refrigerant, the structure itself thereof is simple, and the operation is easy.
Furthermore, in the natural gas liquefaction process according to an exemplary embodiment of the present invention, since two pre-cooling cycles are disposed in parallel with each other to pre-cool the natural gas in the same heat exchange region, the efficiency of the liquefaction process is excellent.
Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings. However, the present invention is not limited to these exemplary embodiments. For reference, the same reference numerals will be used to describe substantially the same components. Under this rule, a description may be provided while citing a content shown in other drawings. A content well-known to those skilled in the art to which the present invention pertains or a repeated content may be omitted.
Hereinafter, the liquefaction process according to the exemplary embodiment of the present invention will be described with reference to
The liquefaction process according to the present embodiment will be described in detail. As shown in
In the first and second pre-cooling cycle as described above, the pure refrigerants are first introduced into compressors 151 and 161 through conduits 201 and 401 to thereby be compressed. Then, the pure refrigerants are introduced into coolers 152 and 162 through conduits 202 and 402 to thereby be cooled. The above-mentioned compressing and after-cooling process may be performed in a multi-stage as shown in
In addition, the pure refrigerants compressed and cooled as described above may be introduced into the first heat exchange region 110 through conduits 205 and 405 and heat-exchanged with a fed-back refrigerant to thereby be further cooled. The pure refrigerants may be condensed through the above-mentioned process. However, as described below, according to boiling points of the pure refrigerant, the pure refrigerants may also be condensed by cooling by the above-mentioned cooler. In this case, the pure refrigerants in the condensed state may be introduced into the first heat exchange region 110 to thereby be further cooled. The cooling of the refrigerants in the first heat exchange region 110 as described above may be performed by a refrigerant again introduced into the heat exchange region 110 through conduits 207 and 407. That is, the pure refrigerants cooled through the heat exchange in the first heat exchange region 110 as described above may be introduced into expansion valves 155 and 165 through conduits 206 and 406 to thereby be expanded and cooled and be then introduced again into the first heat exchange region 110 through the conduits 207 and 407 to cool the natural gas and the refrigerant.
The above-mentioned processes are similarly performed in the first pre-cooling cycle and the second pre-cooling cycle. That is, as shown in
In the present embodiment, ethane (C2) and butane (C4) are used as the pure refrigerants of the first and second pre-cooling cycles, respectively. In the C3/MR process described above, a pure refrigerant composed of propane (C3) is used in order to pre-cool the natural gas, and in the DMR process described above, a mixed refrigerant composed of 45.5 mole % of ethane (C2), 4.9 mole % of propane (C3), and 49.6 mole % of butane (C4) is used in order to pre-cool the natural gas. That is, in the C3/MR process described above, since a single pure refrigerant is used, a plurality of pressure levels are required, such that a large number of equipments are required, but a structure itself is simple and an operation of a pre-cooling cycle is easy. On the other hand, in the DMR process described above, since the mixed refrigerant is used, a small number of equipments are required, but a structure itself is complicated and an operation of a pre-cooling cycle is also difficult.
In the liquefaction process according to the present embodiment, the two pure refrigerant cycles disposed in parallel with each other as described above are used so that both of the advantages of two basic structures as described above, that is, the advantages in the case of using the pure refrigerant for the pre-cooling and the case of using the mixed refrigerant for the pre-cooling may be taken. In addition, the two pure refrigerant cycles are configured of an ethane cycle and a butane cycle, thereby making it possible to optimize the entire efficiency of the liquefaction process. The mixed refrigerant in the pre-cooling step in the DMR process described above is composed of ethane, propane, and butane components, wherein an amount of propane component included in the mixed refrigerant is very small. In the liquefaction process according to the present embodiment, a pre-cooling effect due to the above-mentioned propane component may also be considered as being replaced by a corresponding effect of the ethane cycle and the butane cycle.
The natural gas pre-cooled through the two pure refrigerant cycles as described above is liquefied (or liquefied and sub-cooled) through the mixed refrigerant cycle. More specifically, the mixed refrigerant partially condensed through the heat exchange in the first heat exchange region 110 is introduced into a gas-liquid separator 171 through a conduit 301 to thereby be separated into a first refrigerant portion and a second refrigerant portion having a boiling point lower than that of the first refrigerant portion according to a difference in boiling points. That is, the partially condensed mixed refrigerant may be separated into the first refrigerant portion separated as a liquid-phase refrigerant portion due to a high boiling point and the second refrigerant portion separated as a gas-phase refrigerant portion due to a low boiling point.
The separated first refrigerant portion is introduced into a second heat exchange region 120 through a conduit 302 to thereby be cooled. The cooling of the refrigerant portion described above may be performed through heat exchange with a refrigerant introduced into the second heat exchange region 120 through a conduit 304. The cooled refrigerant portion is introduced into an expansion valve 172 through a conduit 303 to thereby be expanded. The expanded refrigerant portion may be mixed with a second refrigerant portion to be described below and be then introduced again into the second heat exchange region 120 through the conduit 304 to cool other refrigerants and liquefy the natural gas. Then, after the mixed refrigerant is subjected to a series of compressing and after-cooling processes, it may be introduced into the first heat exchange region 110 to thereby be cooled together with the supplied natural gas through the ethane cycle and the butane cycle.
In addition, the separated second refrigerant portion is introduced into the second heat exchange region 120 through a conduit 306 to thereby be cooled. The cooling of the refrigerant portion described above may be performed through heat exchange with a refrigerant introduced into the second heat exchange region 120 through a conduit 304. The cooled refrigerant portion is introduced into a third heat exchange region 130 through a conduit 307 to thereby be condensed. The condensing of the refrigerant portion described above may be performed through heat exchange with a refrigerant introduced into the third heat exchange region 130 through a conduit 309. The condensed refrigerant portion is introduced into an expansion valve 173 through a conduit 308 to thereby be expanded. The expanded refrigerant portion is again introduced into the third heat exchange region 130 through the conduit 309 to condense a refrigerant introduced into the third heat exchange region 130 and liquefy or sub-cool the natural gas through the heat exchange. For reference, the liquefied natural gas may be expanded by the expansion valve 181 and be then introduced into a storing tank, or the like.
The refrigerant portion of which the heat exchange in the third heat exchange region 130 is finished may be mixed with the above-mentioned first refrigerant portion and be then introduced again into the second heat exchange region 120. For reference, the above-mentioned three heat exchange regions 110, 120, and 130 may be provided together in a single heat exchange unit as shown in
An effect of the liquefaction process according to the present embodiment having the above-mentioned configuration will be described with reference to
Since the respective pure refrigerants in a pre-cooling step of the liquefaction process according to the present embodiment are introduced in a liquid phase into the heat exchange region (See a reference numeral 9 of
That is, in the liquefaction process according to the present embodiment, since the respective pre-cooling cycles pre-cool the natural gas only with a single pressure step, they may be configured only of a relatively small number of equipments, since the respective pre-cooling cycles use the pure refrigerant, the structure itself thereof is simple, and the operation of the liquefaction system is easy, and since the ethane refrigerant cycle and the butane refrigerant cycle are disposed in parallel with each other to pre-cool the natural gas in the same heat exchange region, the efficiency of the liquefaction process is high. As a result, the liquefaction process according to the present embodiment has not only all of the advantages of the structure of pre-cooling the natural gas using the pure refrigerant and the structure of pre-cooling the natural gas using the mixed refrigerant but also has a high efficiency (the efficiency of the liquefaction process according to the present embodiment is very excellent when considering that the C3/MR process among the liquefaction processes known up to now is one of the processes having very high efficiency).
In addition, the irreversibility in the pre-cooling step of the respective liquefaction processes may be represented by four groups of valve V, after-cooler (AC), compressor (C), and heat exchanger (HX) as shown in
Although the preferred embodiments of the present invention have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the invention as disclosed in the accompanying claims. Accordingly, such modifications, additions and substitutions should also be understood to fall within the scope of the present invention. Therefore, the scope and spirit of the present invention should be understood only by the following claims, and all of equivalences and equivalent modifications to the claims are intended to fall within the scope and spirit of the present invention.
The present invention relating to a natural gas liquefaction process in which since the respective pre-cooling cycles pre-cool the natural gas only with a single pressure step, they may be configured only of a relatively small number of equipments, since the respective pre-cooling cycles use the pure refrigerant, the structure itself thereof is simple, and the operation of the liquefaction system is easy, and since two pre-cooling cycles are disposed in parallel with each other to pre-cool the natural gas in the same heat exchange region, the efficiency of the liquefaction process is excellent has an industrial applicability.
Number | Date | Country | Kind |
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10-2010-0104618 | Oct 2010 | KR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/KR11/07994 | 10/25/2011 | WO | 00 | 6/19/2013 |