The present invention relates to a natural gas liquefying apparatus configured to liquefy natural gas by cooling the natural gas through use of a refrigerant.
A natural gas liquefying apparatus (NG liquefying apparatus) is configured to liquefy natural gas (NG) produced from, for example, a gas well by cooling the natural gas, to thereby produce liquefied natural gas (LNG).
As described in, for example, Patent Document 1, the NG liquefying apparatus includes devices such as a precooling heat exchanger for precooling the natural gas, and a cryogenic heat exchanger for liquefying the natural gas. The NG is allowed to flow through the devices via pipes connected between the devices, and is sequentially subjected to treatments. Further, the precooling heat exchanger and the cryogenic heat exchanger are each configured to cool the NG through heat exchange using a refrigerant, and are configured to allow the refrigerants to flow through the devices via pipes provided between the heat exchangers and compressors for compressing the refrigerants used for heat exchange. For the NG liquefying apparatus including a large number of devices in addition to the above-mentioned devices, there is a demand to pursue device arrangement capable of reducing amounts of materials such as pipe forming members to be used as much as possible.
Japanese Patent No. 4912564
The present invention has been made in view of such circumstances, and has an object to provide a natural gas liquefying apparatus reduced in amounts of materials to be used and amount of construction work.
According to the present invention, there is provided a natural gas liquefying apparatus for liquefying natural gas, including:
a precooling unit, which is a treatment unit including a precooling heat exchanger configured to precool, through use of a precooling refrigerant, the natural gas supplied to the natural gas liquefying apparatus;
a liquefying unit, which is a treatment unit including a liquefying heat exchanger configured to liquefy the precooled natural gas through use of a liquefying refrigerant;
a compression unit including:
a pipe rack, which is a framework structure having a rectangular shape in top view, and is configured to retain a plurality of pipes through which a fluid to be treated in the natural gas liquefying apparatus is allowed to flow, the pipe rack including a plurality of air-cooled coolers arrayed and arranged on an upper surface of the pipe rack, the plurality of air-cooled coolers being configured to cool a fluid to be cooled that includes the precooling refrigerant compressed by the first compressor, and the liquefying refrigerant compressed by the second compressor; and
a refrigerant cooling unit, which is a treatment unit including a refrigerant cooling heat exchanger configured to cool, through use of the precooling refrigerant, the liquefying refrigerant cooled by the plurality of air-cooled coolers,
wherein the treatment units and the compression unit are arranged in a first arrangement region and a second arrangement region with any one of combinations (a), (b), and (c):
(a) the compression unit and at least one treatment unit selected from a treatment unit group consisting of the precooling unit, the liquefying unit, and the refrigerant cooling unit are arranged in the first arrangement region, and
the other treatment units that are not arranged in the first region are arranged in the second arrangement region;
(b) the compression unit is arranged in the first arrangement region, and
the precooling unit, the liquefying unit, and the refrigerant cooling unit are arranged in the second arrangement region; and
(c) the first compressor of the compression unit, a driver for the first compressor, and the precooling unit are arranged in the first arrangement region,
the second compressor of the compression unit, a driver for the second compressor, and the liquefying unit are arranged in the second arrangement region, and
the refrigerant cooling unit is arranged in any one of the first arrangement region and the second arrangement region,
wherein at least a part of the first arrangement region and at least a part of the second arrangement region are arranged so as to be opposed to each other across a long side of the rectangular shape of the pipe rack, and
wherein the pipe rack interposed between the first arrangement region and the second arrangement region has a region in which no air-cooled cooler is arranged in order to arrange a plurality of pipes, through which one of the precooling refrigerant and the liquefying refrigerant is allowed to flow, in a direction of a short side of the rectangular shape of the pipe rack.
The natural gas liquefying apparatus may have the following features.
(1) In the region in which no air-cooled cooler is arranged, the plurality of pipes are separately arranged in a plurality of stages within a height range corresponding to a range from a cooling-air intake space to arrangement positions of the plurality of air-cooled coolers in a region in which the plurality of air-cooled coolers are arranged.
(2) A top plate configured to cover the plurality of pipes from an upper surface side is arranged in the region in which no air-cooled cooler is arranged.
(3) When the first arrangement region and the second arrangement region satisfy one of the combination (a) and the combination (b), a driver configured to drive the first compressor and a driver configured to drive the second compressor are configured as a shared driver. Further, when the first arrangement region and the second arrangement region satisfy the combination (a), two compression units are provided, and the two compression units are arranged such that the treatment unit arranged in the first arrangement region is placed between the two compression units.
According to the present invention, the first arrangement region and the second arrangement region, in which the treatment units and the compression unit to be connected to each other via the large-diameter pipes, are arranged so as to be opposed to each other across the pipe rack. With this arrangement, an installation length of the large-diameter pipes can be reduced. Moreover, the pipe rack has the region in which no air-cooled cooler is arranged, and, for example, the above-mentioned large-diameter pipes are arranged so as to cross the region. With this configuration, increase in height of the entire pipe rack can be suppressed.
A basic configuration of a natural gas (NG) liquefying apparatus according to this embodiment is described with reference to
The units forming the NG liquefying apparatus (specifically, the hot sections 1A and 1B, the precooling unit 2, the heavy-component removing unit 20, the liquefying unit 3, the subcooling unit 4, and the end flash unit 40) include a large number of devices (device groups) including, for example, static devices such as column towers, tanks, and heat exchangers, dynamic devices such as pumps, and connection pipes connecting the static devices and the dynamic devices to each other. The device groups are collected in the units, respectively, and are arranged in a multi-story framework having a framed structure.
The precooling unit 2 includes a heat exchanger (precooling heat exchanger 21 illustrated in an enlarged view of
Further, the liquefying unit 3 includes a heat exchanger (cryogenic heat exchanger (or main cryogenic heat exchanger (MCHE) 31) illustrated in an enlarged view of
The subcooling unit 4 includes a heat exchanger (subcooling heat exchanger (not shown)) configured to subcool the NG through use of a subcooling refrigerant. Further, the NG liquefying apparatus includes third compressors 41 and the plurality of ACHEs 100. The third compressors 41 are configured to compress the subcooling refrigerant. The plurality of ACHEs 100 are configured to cool the compressed subcooling refrigerant.
In this embodiment, a driver configured to drive the first compressor 91 and a driver configured to drive the second compressor 92 form a gas turbine compressor 9 to be driven by a shared driver (gas turbine) 90. Further, in the NG liquefying apparatus, two gas turbine compressors 9 are provided. Only one gas turbine compressor 9 may be provided, and the first compressor 91 and the second compressor 92 may be driven by separate drivers, respectively. Further, the driver can be formed of a motor. The gas turbine compressor 9 and its accessory devices correspond to a compression unit 5 in this embodiment.
Further, the NG liquefying apparatus according to this embodiment includes a refrigerant cooling unit 8 provided with a liquefying-refrigerant/precooling-refrigerant heat exchanger (hereinafter, also referred to as “refrigerant cooling heat exchanger 81”) configured to further cool, through use of the above-mentioned precooling refrigerant, the liquefying refrigerant cooled by the ACHEs 100.
As described above, the NG liquefying apparatus according to this embodiment is configured to produce the LNG through use of three kinds of refrigerants. As examples of the refrigerants, there can be given a case in which propane is used as the precooling refrigerant, a mixed refrigerant (MR) obtained by mixing, for example, nitrogen, methane, ethane, and propane is used as the liquefying refrigerant, and nitrogen is used as the subcooling refrigerant.
Further, the NG liquefying apparatus includes pipe racks 10. As illustrated in
As illustrated in, for example,
Further, on upper surfaces of the pipe racks 10, a large number of ACHEs 100 are arrayed and arranged so as to have rectangular shapes in top view. The ACHEs 100 are configured to cool various kinds of fluids including the above-mentioned compressed precooling refrigerant, liquefying refrigerant, and subcooling refrigerant. In
As schematically illustrated in
The NG liquefying apparatus includes, in addition to a power generation turbine, a power generator, or a power source for the turbine, utility device groups including, for example, a boiler configured to generate steam being a heat source for a fractionator provided in the heavy-component removing unit 20 or a heating system configured to heat a heat medium such as hot water or hot oil. In
Arrangement of the units of the NG liquefying apparatus according to this embodiment is described. As illustrated in
In the NG liquefying apparatus according to the embodiment illustrated in
In
Further, in
The precooling refrigerant is supplied to each of the precooling heat exchanger 21 of the precooling unit 2 and the refrigerant cooling heat exchanger 81 of the refrigerant cooling unit 8 so as to be used for precooling of the NG and cooling of the liquefying refrigerant. The precooling refrigerant is vaporized through heat exchange in the precooling heat exchanger 21 and the refrigerant cooling heat exchanger 81, and then is supplied to the two first compressors 91 in parallel. After the vaporized precooling refrigerant is compressed by the first compressors 91, the vaporized precooling refrigerant is supplied to the pipe racks 10, and is cooled, liquefied, and subcooled by the ACHEs 100. After that, the cooled precooling refrigerant is supplied to each of the precooling heat exchanger 21 and the refrigerant cooling heat exchanger 81 again.
Further, the liquefying refrigerant to be used in the liquefying unit 3 is vaporized through heat exchange in the MCHE 31 of the liquefying unit 3, and then is supplied to the two second compressors 92 in parallel. The liquefying refrigerant increased in pressure by the second compressors 92 is supplied to the pipe rack 10, and is cooled by the ACHEs 100. The liquefying refrigerant cooled by the ACHEs 100 is further liquefied by the refrigerant cooling unit 8, and is supplied to the MCHE 31.
Although not shown in
Features of arrangement of the gas turbine compressors 9 and the treatment units (the precooling unit 2, the liquefying unit 3, and the refrigerant cooling unit 8) in the NG liquefying apparatus according to the above-mentioned embodiment are described in comparison with an arrangement example of an NG liquefying apparatus in a comparative example illustrated in
As described above, in the NG liquefying apparatus in the comparative example illustrated in
In a large-sized NG liquefying apparatus, in some cases, the long side of the pipe rack 10a is equal to or larger than 100 meters. In some other cases, pipes through which the precooling refrigerant and the liquefying refrigerant are allowed to flow include a large-diameter pipe having a diameter of several tens of inches in some cases. Accordingly, arrangement of the large-diameter pipe over a long length leads to increase in amounts of pipe materials to be used.
Therefore, in the NG liquefying apparatus according to this embodiment, as illustrated in
Meanwhile, as illustrated in
Accordingly, it is inevitable that the crossing pipes 201a, which are to be arranged so as to cross the pipes 201, be arranged, for example, above the pipes 201. As a result, in order to secure a space in which the large-diameter crossing pipes 201a are to be arranged, it is required to secure a sufficient height for each story of the pipe rack 10. Accordingly, a height of the entire pipe rack 10 is increased, and hence there is a fear in that amounts of framework forming materials to be used is increased.
Accordingly, as illustrated in
In the example illustrated in
As a matter of course, the crossing pipes 201a, through which fluids other than the precooling refrigerant and the liquefying refrigerant are allowed to flow, may be arranged in the non-arrangement region 101.
With the above-mentioned configuration, without increasing the height of the entire pipe rack 10, a space for arrangement of the crossing pipes 201a in the direction of the short side of the pipe rack 10 can be secured. By a length of the non-arrangement region 101, the pipe rack 10 is increased in length in the direction of the long side of the pipe rack 10 in some cases. However, the increase in amounts of framework forming materials to be used is suppressed as compared to a case of increasing the height of the entire pipe rack 10.
Meanwhile, with the opposed arrangement of the first arrangement region 7A and the second arrangement region 7B across the pipe racks 10, the amounts of pipe materials to be used can be significantly reduced. Accordingly, the NG liquefying apparatus has a configuration capable of reducing amounts of materials to be used as a whole. As a result, an amount of construction work during construction of the NG liquefying apparatus can be reduced, which leads to further reduction in construction cost.
Further, in the example illustrated in
Moreover, in order to prevent occurrence of the HAR, a side plate may be provided in the non-arrangement region 101. The side plate is configured to partition a side plane of the non-arrangement region 101 from the ACHEs 100 and the cooling-air intake space below the ACHEs 100.
According to the NG liquefying apparatus according to this embodiment having the features described above, the first arrangement region 7A and the second arrangement region 7B, in which the treatment units (the precooling unit 2, the liquefying unit 3, and the refrigerant cooling unit 8) and the gas turbine compressors 9 to be connected to each other via the large-diameter crossing pipes 201a are arranged, are arranged so as to be opposed to each other across the pipe racks 10. With this arrangement, an installation length of the large-diameter crossing pipes 201a can be reduced.
Moreover, each pipe rack 10 has the region in which no ACHE 100 is arranged (non-arrangement region 101), and the above-mentioned large-diameter crossing pipes 201a are arranged so as to cross the non-arrangement region 101. With this configuration, the increase in height of the overall pipe rack 10 can be suppressed.
Here, the treatment unit to be arranged in the first arrangement region 7A is not limited to the refrigerant cooling unit 8 in the example illustrated in
For example, the precooling unit 2 or the liquefying unit 3 may be arranged on the first arrangement region 7A side. In this case, the liquefying unit 3 and the refrigerant cooling unit 8, or alternatively the precooling unit 2 and the refrigerant cooling unit 8 are arranged in the second arrangement region 7B.
Alternatively, as illustrated in
Moreover, as still another example, as illustrated in
Further,
In the same manner as that in the example illustrated in
It is only required that at least a part of the first arrangement region 7A and at least a part of the second arrangement region 7B be opposed to each other across the pipe racks 10. The non-arrangement region 101 is provided in a region of each pipe rack 10 including a position between the first arrangement region 7A and the second arrangement region 7B.
Further, in the NG liquefying apparatus in the above-mentioned examples of the embodiment of the present invention, depending on, for example, an amount of the NG to be treated and an LNG rundown temperature, installation of the subcooling unit 4, the compressor 41, and the end flash unit 40 may be omitted as appropriate.
Further, combination examples of refrigerants to be used in the NG liquefying apparatus are not limited to the above-mentioned examples. A mixed refrigerant obtained by mixing, for example, methane, ethane, propane, and butane may also be used as the precooling refrigerant. When the subcooling unit 4 is omitted as described above, the subcooling refrigerant is not used.
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/042391 | 10/29/2019 | WO |