The present invention relates to a natural gas liquefying apparatus configured to liquefy natural gas by cooling the natural gas through use of a refrigerant.
A natural gas liquefying apparatus (NG liquefying apparatus) is configured to liquefy natural gas (NG) produced from, for example, a gas well by cooling the natural gas, to thereby produce liquefied natural gas (LNG).
As described in, for example, Patent Document 1, the NG liquefying apparatus includes devices such as a precooling heat exchanger for precooling the natural gas, and a cryogenic heat exchanger for liquefying the natural gas. The NG is allowed to flow through the devices via pipes connected between the devices, and is sequentially subjected to treatments. Further, the precooling heat exchanger and the cryogenic heat exchanger are each configured to cool the NG through heat exchange using a refrigerant, and are configured to allow the refrigerants to flow through the devices via pipes provided between the heat exchangers and compressors for compressing the refrigerants used for heat exchange. For the NG liquefying apparatus including a large number of devices in addition to the above-mentioned devices, there is a demand to pursue device arrangement capable of achieving easiness of construction, and reducing amounts of materials such as pipe forming members to be used as much as possible.
Patent Document 1: Japanese Patent No. 4912564
The present invention has been made in view of such circumstances, and has an object to provide a natural gas liquefying apparatus constructed with excellent constructability and reduced in amounts of materials to be used.
According to the present invention, there is provided a natural gas liquefying apparatus for liquefying natural gas, including:
a cooling region in which a precooling unit and a liquefaction unit are arranged, the precooling unit including a precooling heat exchanger configured to precool, through use of a precooling refrigerant, the natural gas supplied to the natural gas liquefying apparatus, the liquefaction unit including a heat exchanger for liquefaction configured to liquefy the precooled natural gas through use of a liquefying refrigerant;
a compression region in which a first compressor and a second compressor are arranged, the first compressor being configured to compress the vaporized precooling refrigerant, the second compressor being configured to compress the vaporized liquefying refrigerant;
a first refrigerant cooler group arrangement region in which an air-cooled cooler group configured to cool the precooling refrigerant compressed by the first compressor is arrayed and arranged so as to have a rectangular shape in top view; and
a second refrigerant cooler group arrangement region in which an air-cooled cooler group configured to cool the liquefying refrigerant compressed by the second compressor is arrayed and arranged so as to have a rectangular shape in top view,
wherein at least a part of the cooling region and at least a part of the compression region are arranged so as to be opposed to each other across a long side of the rectangular shape of the second refrigerant cooler group arrangement region, and
wherein the first refrigerant cooler group arrangement region is arranged so that a long side of the first refrigerant cooler group arrangement region is opposed to one side of a rectangular region including the compression region, the one side being different from a side of the rectangular region opposed to a long side of the second refrigerant cooler group arrangement region.
The natural gas liquefying apparatus may have the following characteristics.
(a) The first refrigerant cooler group arrangement region and the second refrigerant cooler group arrangement region are arranged so as to be opposed to each other across the rectangular region.
(b) The first refrigerant cooler group arrangement region and the second refrigerant cooler group arrangement region are arranged so that a long side of the first refrigerant cooler group arrangement region and a long side of the second refrigerant cooler group arrangement region are respectively opposed to two sides of the rectangular region that sandwich a same one corner of the rectangular region.
(c) A subcooling unit and a third compressor are arranged, the subcooling unit including a subcooling heat exchanger configured to subcool the liquefied natural gas through use of a subcooling refrigerant, the third compressor being configured to compress the liquefying refrigerant vaporized by the subcooling heat exchanger.
(d) The first refrigerant cooler group arrangement region is divided into two refrigerant cooler group arrangement regions arrayed and arranged so as to have rectangular shapes in top view, and
long sides of the two refrigerant cooler group arrangement regions are oriented in a same direction, and the two refrigerant cooler group arrangement regions are arranged adjacent to each other in a direction of a short side of the two refrigerant cooler group arrangement regions.
(e) A driver configured to drive the first compressor and a driver configured to drive the second compressor are configured as a shared driver.
According to the present invention, at least a part of the cooling region, in which the precooling unit including the precooling heat exchanger and the liquefaction unit including the heat exchanger for liquefaction are arranged, and at least a part of the compression region, in which the first and second compressors configured to compress the refrigerants to be used in the precooling unit and the liquefaction unit are arranged, are arranged so as to be opposed to each other across the long side of the second refrigerant cooler group arrangement region in which the liquefying refrigerant is cooled. With this configuration, the pipes connecting the precooling unit and the first compressor and connect the liquefaction unit and the second compressor to each other can be reduced in length, and hence amounts of pipe materials to be used can be reduced.
Further, the first refrigerant cooler group arrangement region, in which the precooling refrigerant is cooled, is arranged so that the long side of the first refrigerant cooler group arrangement region is opposed to one side of the rectangular region including the compression region, the one side being different from the side of the rectangular region opposed to the long side of the second refrigerant cooler group arrangement region. When the first refrigerant cooler group arrangement region and the second refrigerant cooler group arrangement region are thus arranged apart from each other, construction work using, for example, a crane is easily performed, and excellent constructability is achieved.
A natural gas (NG) liquefying apparatus according to this embodiment is described with reference to
The units forming the NG liquefying apparatus (specifically, the hot section 1, the precooling unit 2, the heavy-component removing unit 20, the liquefaction unit 3, the subcooling unit 4, and the end flash unit 40) include a large number of devices (device groups) including, for example, static devices such as column towers, tanks, and heat exchangers, dynamic devices such as pumps, and connection pipes connecting the static devices and the dynamic devices to each other. The device groups are collected in the units, respectively, and are arranged in a multi-story framework having a framed structure. Among line frames illustrated in
The precooling unit 2 includes a heat exchanger (precooling heat exchanger) configured to precool the NG through use of a precooling refrigerant. Further, the NG liquefying apparatus includes first compressors 21 and a first refrigerant cooler group 22. The first compressors 21 are configured to compress the precooling refrigerant vaporized by the precooling unit. The first refrigerant cooler group 22 includes a plurality of air-cooled coolers (ACHEs) configured to cool the compressed precooling refrigerant.
Similarly, the liquefaction unit 3 includes a heat exchanger (heat exchanger for liquefaction) configured to liquefy the NG through use of a liquefying refrigerant, and the subcooling unit 4 includes a heat exchanger (subcooling heat exchanger) configured to subcool the LNG through use of a subcooling refrigerant. The NG liquefying apparatus further includes second compressors 31, a second refrigerant cooler group 32, a third compressor 41, and a third refrigerant cooler group 42. The second compressors 31 are configured to compress the vaporized liquefying refrigerant. The second refrigerant cooler group 32 includes a plurality of ACHEs configured to cool the compressed liquefying refrigerant. The third compressor 41 is configured to compress the vaporized subcooling refrigerant. The third refrigerant cooler group 42 includes a plurality of ACHEs configured to cool the compressed subcooling refrigerant.
In this embodiment, a driver configured to drive the first compressor 21 and a driver configured to drive the second compressor 31 form a gas turbine compressor 9 to be driven by a shared driver (gas turbine) 90, and two gas turbine compressors are provided. Only one gas turbine compressor 9 may be provided, and the first compressor 21 and the second compressor 31 may be driven by separate drivers, respectively.
Further, the NG liquefying apparatus according to this embodiment includes a liquefying-refrigerant/precooling-refrigerant heat exchanger 8 (hereinafter, also referred to as “heat exchanger for refrigerant cooling 8”) configured to further cool, through use of the above-mentioned precooling refrigerant, the liquefying refrigerant cooled by the second refrigerant cooler group 32.
As described above, the NG liquefying apparatus according to this embodiment is configured to produce the LNG through use of three kinds of refrigerants. As examples of the refrigerants, there can be given a case in which propane is used as the precooling refrigerant, a mixed refrigerant (MR) obtained by mixing, for example, nitrogen, methane, ethane, and propane is used as the liquefying refrigerant, and nitrogen is used as the subcooling refrigerant. Further, as an example of another combination of refrigerants, there can be given a case in which propane is used as the precooling refrigerant, ethylene is used as the liquefying refrigerant, and methane is used as the subcooling refrigerant.
Further, the NG liquefying apparatus includes a first pipe rack 10A and a second pipe rack 10B. The first pipe rack 10A and the second pipe rack 10B are each formed of a framework having a rectangular shape in top view, and each have a plurality of stories, for example, a three-story structure. On the stories of the first pipe rack 10A and the second pipe rack 10B, there are provided pipes through which the NG is transferred among the units configured to treat the NG, and pipes (not shown) through which the refrigerants are allowed to flow among the heat exchangers, the compressors 21, 31, and 41, and the refrigerant cooler groups 22, 32, and 42.
Further, an upper surface of the first pipe rack 10A and an upper surface of the second pipe rack 10B form refrigerant cooler group arrangement regions 23, 33, and 43 in which the first to third refrigerant cooler groups 22, 32, and 42 are arrayed and arranged so as to have rectangular shapes in top view. In a case of the NG liquefying apparatus according to this embodiment, the upper surface of the first pipe rack 10A forms the first refrigerant cooler group arrangement region 23, and a right region and a left region in a direction of a long side of the second pipe rack 10B of
Among rectangular line frames illustrated in
The ACHEs included in the refrigerant cooler groups 22, 32, and 42 descried above are configured to take in the air through use of a rotary fan from air inlet ports formed on lower sides of the ACHEs (lower sides of the upper surfaces of the pipe racks), and discharge the air through air outlet ports formed so as to extend upward (not shown). The cooling air is supplied to a tube bundle obtained by bundling tubes through which a fluid to be cooled (refrigerant) flows, thereby being capable of cooling the fluid to be cooled (refrigerant) supplied into the refrigerant cooler groups.
The NG liquefying apparatus includes, in addition to the devices described above, utility device groups including, for example, a power generation turbine or a power generator, a power source for the turbine, and a boiler configured to generate steam being a heat source for a fractionator provided in the heavy-component removing unit 20 or a heating system configured to heat a heat medium such as hot water or hot oil. In
Arrangement of the units of the NG liquefying apparatus according to this embodiment is described. As illustrated in
Herein, a region in which the two gas turbine compressors 9 are provided is referred to as a compression region 5, and a region in which the precooling unit 2, the liquefaction unit 3, and the heat exchanger for refrigerant cooling 8 are provided is referred to as a cooling region 6. In this case, at least a part of the compression region 5 and at least a part of the cooling region 6 are provided so as to be opposed to each other across the long side of the second pipe rack 10B.
When a focus is made on a rectangular region including the compression region 5 (in
In
Further, in
The precooling refrigerant to be used in the precooling unit 2 is supplied to the precooling heat exchanger (not shown) of the precooling unit 2 and the heat exchanger for refrigerant cooling 8 so as to be used for precooling of the NG and cooling of the liquefying refrigerant. The precooling refrigerant is vaporized through heat exchange in the precooling heat exchanger of the precooling unit 2 and the heat exchanger for refrigerant cooling 8, and then is supplied to the two first compressors 21 in parallel. After the vaporized precooling refrigerant is compressed by the first compressors 21, the vaporized precooling refrigerant is supplied to the first pipe rack 10A through the auxiliary pipe rack 100, and is cooled, liquefied, and subcooled by the first refrigerant cooler group 22. Moreover, the cooled precooling refrigerant is supplied to the precooling heat exchanger of the precooling unit 2 and the heat exchanger for refrigerant cooling 8 across the second pipe rack 10B through the auxiliary pipe rack 100.
The liquefying refrigerant to be used in the liquefaction unit 3 is vaporized through heat exchange in a cryogenic heat exchanger (not shown) being the heat exchanger for liquefaction of the liquefaction unit 3, and then is supplied to the two second compressors 31 in parallel. The liquefying refrigerant increased in pressure by the second compressors 31 is supplied to the second pipe rack 10B, and is cooled and liquefied by the second refrigerant cooler group 32. The liquefying refrigerant cooled by the second refrigerant cooler group 32 is further cooled by the heat exchanger for refrigerant cooling 8, and is supplied to the cryogenic heat exchanger.
The subcooling refrigerant to be used in the subcooling unit 4 is vaporized through heat exchange in the subcooling heat exchanger of the subcooling unit 4, and then is supplied to the third compressor 41. After the subcooling refrigerant increased in pressure by the third compressor 41 is supplied to the second pipe rack 10B, the subcooling refrigerant is cooled and liquefied by the third refrigerant cooler group 42, and is supplied to the subcooling heat exchanger.
Effects of the NG liquefying apparatus according to the above-mentioned embodiment are described in comparison with an arrangement example of an NG liquefying apparatus in a comparative example illustrated in
As in a case of the NG liquefying apparatus in the comparative example described above, in a case in which the two pipe racks l0A and 10B are provided side by side, a distance between the two pipe racks 10A and 10B is reduced. Accordingly, when there is performed work such as installation of a pipe between the two pipe racks 10A and 10B, an entry of a crane between the pipe racks 10A and 10B cannot be allowed. As a result, it is sometimes inevitable to perform work through use of a large—sized crane while the large—sized crane is caused to traverse the pipe racks 10A and 10B from a side of the side-by-side arrangement region including the two pipe racks 10A and 10B.
In view of the problem descried above, in the NG liquefying apparatus according to this embodiment, the compression region 5 is provided between the first pipe rack 10A and the second pipe rack 10B, and the pipe racks 10A and 10B are arranged apart from each other. Accordingly, a sufficient space can be secured for performing work while allowing an entry of, for example, a crane, thereby being capable of achieving easiness of construction work and excellent constructability.
Further, in general, in order to construct the NG liquefying apparatus, devices are sequentially installed from a center of a site for the NG liquefying apparatus to a peripheral edge of the site. Accordingly, in the NG liquefying apparatus in the comparative example illustrated in
In contrast, in the NG liquefying apparatus according to this embodiment, only the second pipe rack 10B is arranged at the center of the NG liquefying apparatus. Accordingly, installation of one pipe rack 10B involves less work as compared to a case of installing the two pipe racks 10A and 10B. As a result, installation of peripheral devices can be started in a relatively short period of time after installation of the second pipe rack 10B.
Further, as the schematic flows of the refrigerants are described with reference to
When pipe racks having different heights are installed, there is a fear in that the high-temperature air discharged from ACHEs arranged on the lower pipe rack is taken in from a lower surface side of ACHEs arranged on the higher pipe rack, thereby causing hot air recirculation (HAR) that degrades cooling performance of the ACHEs. Accordingly, there may be taken countermeasures to make heights of the air outlet ports of the ACHEs uniform between the pipe racks having different heights by, for example, increasing heights of ducts of the ACHEs arranged on the lower pipe rack.
Moreover, in the NG liquefying apparatus according to this embodiment, the number of pipes to be arranged in the first pipe rack 10A is reduced. As a result, the first pipe rack 10A is well-ventilated, and the ACHEs can easily take in the air, thereby stabilizing an amount of the air taken in by the ACHEs. Accordingly, cooling efficiency of the refrigerant cooler group 22 including the ACHEs is stabilized.
Further, in the NG liquefying apparatus in the comparative example, the two pipe racks 10A and 10B arranged side by side, and a large-diameter pipe through which the vaporized precooling refrigerant or liquefying refrigerant flows are arranged in a non-crossing manner. In this manner, increase in heights of the pipe racks 10A and 10B is suppressed. As a result, for example, as illustrated in
In contrast, in the NG liquefying apparatus according to this embodiment, the compression region 5, in which the first compressors 21 and the second compressors 31 are arranged, and the cooling region 6, in which the precooling unit 2 and the liquefaction unit 3 are arranged, are arranged so as to be opposed to each other across the long side of the second pipe rack 10B (second refrigerant cooler group arrangement region 33). Accordingly, the compressors 21 and 31, the precooling unit 2, and the liquefaction unit 3 are arranged close to each other, and the lengths of the pipes can be reduced, thereby being capable of suppressing increase in amounts of materials and in amount of construction work.
Here, as described above, in the NG liquefying apparatus in the comparative example illustrated in
In contrast, as illustrated in
As countermeasures against this, the inventors propose the following. As illustrated in
Meanwhile, when a large-diameter pipe is arranged in a bent manner so as to avoid interference between the large-diameter pipe and another pipe, amounts of materials to be used are increased, and the height of the pipe rack is increased, with the result that construction is complicated. The pipe 201 in the present invention has a substantially straight pipe shape, and hence does not cause such a problem.
According to the NG liquefying apparatus according to this embodiment having the features described above, the following calculation result was obtained. Specifically, a total pipe length can be reduced by about 9% as compared to a configuration in which the units illustrated in
Here, the subcooling unit 4 may be omitted from the NG liquefying apparatus according to this embodiment.
Also in this example, (1) the first refrigerant cooler group arrangement region 23 and the second refrigerant cooler group arrangement region 33 are arranged apart from each other, and (2) at least a part of the compression region 5 and at least a part of the cooling region 6 are provided so as to be opposed to each other across the long side of the second pipe rack 10B. With this configuration, the same effects as those of the above-mentioned embodiment can be obtained.
Further, as illustrated in
Moreover, in the NG liquefying apparatus according to this embodiment, it is only required that the first refrigerant cooler group arrangement region 23 be arranged so that a long side of the first refrigerant cooler group arrangement region 23 is opposed to one side of a rectangular region including the compression region 5, the one side being different from a side of the rectangular region opposed to a long side of the second refrigerant cooler group arrangement region 33. For example, as illustrated in
2 precooling unit
3 liquefaction unit
5 compression region
6 cooling region
21 first compressor
23 first refrigerant cooler group arrangement region
31 second compressor
33 second refrigerant cooler group arrangement region
Filing Document | Filing Date | Country | Kind |
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PCT/JP2019/039815 | 10/9/2019 | WO |