This invention relates to a method of and apparatus for supplying natural gas fuel for the purpose of heating or power generation. The method and apparatus according to the invention are particularly suitable for use on board a ship adapted for the storage and transportation of liquefied natural gas (LNG) for the purpose of utilising a part of the LNG to fuel the ship's engines or other propulsion system.
EP1291576A relates to apparatus for supplying natural gas fuel (the principal component of which is methane) to heat the boilers of an ocean-going tanker for the transport of LNG. The apparatus comprises a compressor having an inlet communicating with the ullage space of at least one LNG storage tank and an outlet communicating with a conduit leading from the compressor to fuel burners associated with the boilers, and a forced LNG vaporiser having an inlet communicating with a liquid storage region of the said tank and an outlet communicating with the same or a different conduit leading to fuel burners associated with the conduit.
It is also known to employ so-formed vaporised natural gas directly in the propulsion of the ocean-going tanker or ship. In particular, three such kinds of propulsion are known commercially. First, there are medium speed, dual-fuel engines with electric propulsion. This system has become well established commercially and competes with the previously used system of boilers with steam turbine propulsion. Second, there are low speed, heavy fuel oil burning diesel engines combined with a reliquefaction unit for recovering naturally vaporising natural gas. Third, a gas turbine propulsion system is being evaluated. These propulsion systems have it in common that the naturally evaporated natural gas is either consumed for the propulsion or is reliquefied, being vented or thermally oxidized only in emergency case.
Some of the fuel supplied to the medium speed, dual fuel engines is taken from the stored natural gas. Part of the natural gas fuel is made up of gas which evaporates naturally in the storage tanks of the ship. The rest of the natural gas fuel is forcibly vaporised. Because natural gas is now supplied directly to the ship's engines there is no need for a natural gas reliquefaction unit or for gas venting or burning in thermal oxidizer provided the amount of the naturally evaporated natural gas is equal or smaller than the amount needed by engines for the selected ship cruising speed.
WO-A-2006/077094 relates to an improved method and apparatus for supplying natural gas to a ship's engines or other propulsion unit. A primary stream of boiled-off natural gas is taken from the ullage space of a liquefied natural gas vessel. The primary stream is mixed with a secondary stream which is formed by forcibly but partially vaporising a stream of LNG taken from the vessel, and disengaging the unvaporised natural gas from the vaporised stream. As is explained in WO-A-2006/077094 this method enables the composition of the natural gas formed by mixing the primary and secondary streams to be controlled so as to meet the specification for engines or other propulsion unit.
A further alternative low speed direct propulsion means of propulsion, known as the slow speed diesel engine modified for high pressure gas injection, is now available commercially for the propulsion of ocean-going carriers for the storage and transport of LNG. The engine is of a two stroke diesel kind. This engine has a high efficiency, especially with a directly coupled propeller. On LNG carriers, the desired power for propulsion can be generated by a single engine with a single propeller combined with a power “take home” system, or a double engine installation with direct drive to the two propellers. One particular advantage of the double slow speed diesel engine with high pressure gas injection systems is that if the natural gas fuel supply fails, it is possible to operate at least one of the engines solely with heavy fuel oil, although this is not wholly desirable for environmental reasons. The slow speed diesel engine with high pressure gas injection employs an elevated pressure supply of natural gas. In order to achieve high operating efficiencies the natural gas is typically compressed to a pressure in the range of 200-300 bar. At lower loads, the pressure needed decreases linearly to 30% engine load, which typically requires a pressure of 150 bar. It has been proposed to form the elevated gas supply by mixing compressed boil off gas with forcibly vaporised gas and further compressing the mixture to the required pressure for the respective propulsion system.
There are other uses to which the LNG can be put on board an ocean-going carrier for the storage and transportation of LNG. For example WO-A-20051068847 discloses that some of the LNG can be used to remove heat of compression from boiled-off natural gas between the stages of a plural stage compressor and upstream of its initial stage.
The use of some of the stored LNG to fuel the ship's engines (or other propulsion units such as gas turbines) places particular requirements on the equipment for supplying the natural gas from the ship's storage tanks that conventionally arrangements are not best suited to meet, particularly when the tanks contain only a relatively small amount of LNG during ballast voyage. Specific problems that are solved by the method and apparatus according to the invention are described below.
According to the invention there is provided apparatus for supplying natural gas at elevated pressure, the apparatus including at least one main storage vessel for LNG, a submerged pump in the said main storage vessel, the submerged pump being able to be placed in communication with a supply pipeline in which is located a forced vaporised of the LNG, wherein there is also located in the natural gas supply pipeline at least one secondary vessel for holding the LNG able to be placed in communication with the forced vaporiser, and wherein the secondary vessel has associated therewith means for transferring the LNG under pressure from the secondary holding vessel to the forced vaporiser. Preferred features of the apparatus according to the invention are set out in claims 2 to 10 below.
The invention also provides a method for supplying natural gas at elevated pressure, comprising storing LNG in at least one main storage vessel, transferring LNG by means of submerged pump from the said main storage vessel along a pipeline to at least one secondary vessel for holding the LNG, raising the pressure of the LNG and transferring the raised pressure LNG along the pipeline from the secondary holding vessel to the forced vaporiser, and vaporising the LNG in the forced vaporiser. Preferred features of the method according to the invention are set out in claims 12 to 17 below.
The method and apparatus according to the invention offer a number of advantages as follows, particularly in the supply of natural gas to a propulsion system on board an ocean-going LNG tanker:
Preferably the or each secondary vessel has an upper liquid level and a lower liquid level sensor, the said sensors being operatively associated with an inlet valve, the arrangement being such that LNG flows into the said secondary vessel is initiated only when the level of LNG therein falls to below that of the lower level sensor and is stopped only when the level of LNG therein rises to that of the upper level sensor.
The natural gas is typically transferred from the forced vaporiser to at least one engine or turbine operable to generate power for propulsion of the ship or carrier. The pressure to which the liquid natural gas in the or each secondary vessel is raised depends on the operating pressure of the said engine or turbine. In some relatively low pressure systems, this pressure may be up to 11 bar. If the or each engine or turbine requires a supply of such relatively low pressure natural gas only intermittently, the LNG may be transferred from the or each secondary vessel to the forced vaporiser by isolating the or each secondary vessel, raising the pressure in the ullage space of the or each secondary vessel, and then placing the or each secondary vessel in communication with the forced vaporiser so as to enable the pressure in the ullage space to effect the transfer. The advantage of this means of transfer is that no further mechanical pump is required. If two or more such systems are employed in parallel, the gas supply can be continuous. The or each secondary vessel is typically depressurised prior to being recharged with LNG by the low pressure submerged pump.
If a continuous supply of LNG to the forced vaporiser is required, or the elimination of any pressurized gas losses by depressurization of the secondary vessel, at least one secondary pump may be provided in the pipeline intermediate the said secondary vessel and the forced vaporiser. The secondary pump or pumps may be used to create any elevated pressure up to, say, 300 bar. A cryogenic liquid reciprocating pump having a single or a plurality of cylinders can be used to create the high pressures that are typically needed if the vaporised natural gas is to be supplied to an slow speed diesel engine with high pressure gas injection or to a gas turbine. An advantage of such an arrangement is that it obviates the need for a high pressure gas compressor to raise the pressure of the vaporised natural gas to an injection pressure for use in an slow speed diesel engine with high pressure gas injection or in certain kinds of gas turbine.
Preferably, in apparatus according to the invention for supplying with natural gas fuel an slow speed diesel engine with high pressure gas injection or a gas turbine, the entire flow of natural gas fuel flows through the said pipeline, and all the naturally boiled-off LNG is reliquefied. The reliquefied natural gas may be sent to the or each secondary vessel, any excess being returned from the secondary vessel to the main storage vessel or vessels. Alternatively the reliquefied natural gas can be sent directly to the main storage vessel. This arrangement with the reliquefaction of the naturally boiled-off LNG will eliminate any possible waste of the gas by venting or burning in a thermal oxidiser in the event that the amount of the naturally evaporated natural gas is higher than the amount needed by engines for the selected ship cruising speed or engine load.
If the apparatus according to the invention includes a compressor for compressing naturally-vaporised LNG, a part of the LNG from the or each secondary vessel may be supplied for the purposes of removing heat of compression from the naturally-vaporised LNG between stages and/or for precooling the naturally vaporised LNG. Heat exchangers can be used for this purpose, but precooling is preferably effected by mixing the LNG from the or each secondary vessel with the naturally-vaporised LNG.
The forcibly vaporised natural gas is typically raised in temperature either directly in the forced vaporizer, or downstream of the forced vaporiser by passage through a heat exchanger. The forced vaporizer and the heat exchanger may be heated by steam or any suitable heating medium like hot water from the engine cooling system.
The method and apparatus according to the present invention will now be described by way of example with reference to the accompanying drawings, in which:
The drawings are not to scale.
Like parts in the drawings are indicated by the same reference numbers.
Referring to
Each of the tanks 4, 6, 8 and 10 contains a cryogenic pump 16 submerged in the volume of LNG therein. Each pump 16 is operable to pump LNG out of the tank in which it is located to a distribution header 18. The header 18 communicates with an LNG pipeline 20. A secondary thermally-insulated LNG storage vessel or drum 22, typically having a smaller capacity than each of the tanks 4, 6, 8 and 10, is located in the pipeline 20. The drum 22 may be placed in communication with the header 18 by opening a valve 24 located upstream of the drum 22. The drum is thus able to be charged with LNG. In one arrangement, the drum 22 is provided with a lower level sensor 26 and an upper level sensor 28. When the level of the LNG in the drum 22 falls below that of the lower level sensor 26, the pumps 16 may be actuated, the valve 24 opened and LNG supplied to the drum 22. When the level of the LNG in the drum 22 reaches that of the upper level sensor 28, the operation of the pumps 16 may be stopped and the valve 24 closed again.
The drum 22 is operatively associated with a vaporiser or pressure raising coil 30. The vaporiser or pressure raising coil 30 is located in a conduit 32 which extends from a region of the LNG pipeline 20 immediately downstream of the drum 22 to the ullage space of the drum 22. A flow control valve 34 is located in the conduit 32. The vaporizer or pressure raising coil 30 may be also arranged independent of the pipeline 20, but directly on the drum 22.
The position of the valve 34 may be controlled by a pressure sensor (not shown) in the ullage space of the drum 22, the arrangement being such that the pressure therein is maintained at a generally constant level by controlled vaporisation of LNG in the vaporiser or pressure raising coil 30. Typically, this pressure is in the range of 5 to 11 bar absolute.
It is under the pressure in the ullage space of the drum 22 that a batch of LNG can be passed from the drum 22 along the pipeline 20 to forced LNG vaporisation and heating units 36. A valve 38 is located in the pipeline 20 and when closed isolates the LNG vaporisation and heating units 36 from the drum 22. When, however, the valve 38 is open LNG flows from the drum 22 under the pressure of vaporised natural gas in its ullage space to the forced LNG vaporisation and heating units 36.
In one arrangement (not shown) the forced (or forcing) vaporiser is of a kind which employs steam heating, or hot water, or hot water-glycol mixture heating to raise the temperature of the fluid flowing through a vaporisation chamber thereby to vaporise the LNG supplied from the drum 22. A nest of heat exchange tubes may be employed to effect the heat transfer from the steam, hot water, or hot water-glycol to the LNG. The forced vaporiser is also typically provided with a by-pass line which extends from immediately upstream of the vaporiser to a static mixing chamber immediately downstream of the vaporiser. The by-pass line can be used to control the temperature of the gas downstream of the vaporiser. This gas is typically mixed with naturally boiled-off gas from the main storage tanks 4, 6, 8 and 10. The boiled-off gas flows out of the tanks into a second header 39 which communicates with a second natural gas pipeline 40. A plural stage compressor 42 is located in the pipeline 40. The compressor 42 is operated to raise the pressure of the boiled-off natural gas to approximately that maintained in the ullage space of the drum 22. The compressed boiled-off natural gas is mixed with the forcibly vaporised natural gas and the mixture is typically raised to approximately ambient temperature, preferably by indirect heat exchange in a heat exchanger with steam or other heating medium, e.g. hot water, or hot water-glycol mixture. In general, the drum 22 has a relatively low capacity and most of the natural gas for propulsion purposes is provided from the compressor 42. Moreover, if the compressor 42 is of a plural stage kind, precooling and interstage cooling of the compressed natural gas is preferably provided by a flow of LNG from the drum 22. This LNG flows through a valve 44 to a heat exchanger or heat exchangers (not shown) in which it removes heat of compression from the boiled-off natural gas between the or each pair of successive compression stages in the compressor 42. The resulting vaporised natural gas can be mixed with the boiled-off gas. Moreover, some of the LNG from the drum 22 can be premixed with the boiled-off gas upstream of the compressor 42 so as to provide precooling of the boiled-off gas.
The heated natural gas from the forced LNG vaporisation and heating units 36 is supplied along the pipeline 20 to one or more engines or gas turbines of a propulsion means 46 for the ocean-going carrier. The apparatus shown in
One of the advantages of the apparatus shown in
Another feature of the apparatus shown in
Referring now to
The apparatus shown in
The liquefier 70 may be of the kind disclosed in ERA-1132698. It typically employs a two stage compressor, and there may be therefore a need for interstage cooling of that compressor. Nonetheless, it is still preferred to use LNG from the drum to precool the boiled-off gas upstream of the compressor 42, preferably by mixing it with the boiled-off gas. Alternatively, some of the liquid from the liquefier 70 may be used for this purpose. Accordingly, the valve 44 and the pipe in which it is located may be omitted from the apparatus shown in
Further, in normal operation of the apparatus shown in
The apparatus shown in
Instead of having a single drum 22, each apparatus shown in the drawings may include a plurality of such drums. In the apparatus shown in
Another advantage of the apparatus shown in
The apparatus shown in
The apparatus shown in
Number | Date | Country | Kind |
---|---|---|---|
EP07352008 | Dec 2007 | EP | regional |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2008/003753 | 12/19/2008 | WO | 00 | 9/14/2010 |