This application claims the priority benefit under 35 U.S.C. §119 of Japanese Patent Application No. 2012-132437 filed on Jun. 12, 2012, which is hereby incorporated in its entirety by reference.
The presently disclosed subject matter relates to a near infrared illuminator.
In recent years, various driving support systems such as night vision systems and a marking light have been developed and put to practical use. In general types of driving support systems, an infrared camera can be provided to detect surroundings while illuminating the surroundings with infrared rays. When the system adopts a far infrared camera, the cost thereof can be expensive. In contrast to this, when a system adopts a near infrared camera utilizing near infrared rays for illumination, the system cost can be appropriately lowered.
In such a driving support system utilizing a near infrared camera and a near infrared illuminator, the optical axis of such a near infrared illuminator must or should be adjusted so as to form a light distribution pattern by the near infrared rays in an appropriate direction and at a certain position.
The near infrared rays emitted from such a near infrared illuminator are different from white light projected from a conventional headlight unit, but are invisible light which cannot be visually recognized. Therefore, an optical axis of such a near infrared illuminator cannot be adjusted with a common headlight tester (see, for example, Japanese Patent Application Laid-Open No. 2001-13039), which is conventionally used for optical axis adjustment. Further, to develop an optical axis adjusting device dedicated for near infrared rays may not be desirable because the system cost cannot be absorbed in view of the market size of near infrared illuminators.
Further, a general light distribution pattern formed by a common near infrared illuminator does not include a bright/dark boundary line such as a cut-off line in a light distribution pattern of a low beam formed by a headlight. In this context, it is difficult to grasp the direction and position of such a light distribution pattern formed by a common near infrared illuminator in the first place. Therefore, the optical axis adjustment with a high accuracy is difficult to be achieved.
The presently disclosed subject matter was devised in view of these and other problems and features in association with the conventional art. According to an aspect of the presently disclosed subject matter, a near infrared illuminator can facilitate the optical axis adjustment with favorable accuracy.
According to another aspect of the presently disclosed subject matter, a near infrared illuminator can include: a light source configured to emit near infrared rays; and a projector lens configured to project the near infrared rays emitted from the light source forward to form a predetermined light distribution pattern in front thereof. In the near infrared illuminator with this configuration, the projector lens can include a light distribution control section configured to project part of the near infrared rays emitted from the light source forward to form the predetermined light distribution pattern, and a marker forming section configured to project part of the near infrared rays emitted from the light source forward to form an alignment marker for positioning the light distribution pattern at a predetermined position beside the light distribution pattern.
In the near infrared illuminator made in accordance with principles of the presently disclosed subject matter, the near infrared rays emitted from the light source can be projected forward by the light distribution control section of the projector lens so as to form a light distribution pattern. In addition to this, the marker forming section of the projection lens can project part of the near infrared rays forward so as to form an alignment marker for positioning the light distribution pattern at a predetermined position beside the light distribution pattern. With this configuration, when the optical axis of such a near infrared illuminator is to be adjusted, only the alignment marker can be captured by an infrared camera for adjustment to recognize the position of the light distribution pattern on the basis of the position of the alignment marker. Therefore, when the alignment marker is formed to be a predetermined condition, the position of the light distribution pattern can be appropriately adjusted, and by extension, the optical axis of the near infrared illuminator can be easily adjusted with favorable accuracy.
The marker forming section can form the alignment marker disposed a prescribed distance away from the light distribution pattern so that the formed alignment marker can be outside an image capturing range of an image capturing unit configured to detect the light distribution pattern.
The light distribution control section and the marker forming section of the projector lens can be integrally formed.
Further, in the near infrared illuminator the light source can have an optical axis directed forward; the projector lens can be disposed in front of the light source; the light distribution control section can be formed in an area of the projector lens including the optical axis of the light source; and the marker forming section can be formed at an end portion of the light distribution control section (or an end portion of the projector lens).
In addition, the marker forming section can include a plurality of marker forming sections so as to form four alignment markers above, below and on both sides of the light distribution pattern, for example.
With these configurations, the same or similar advantageous effects described above can be obtained.
These and other characteristics, features, and advantages of the presently disclosed subject matter will become clear from the following description with reference to the accompanying drawings, wherein:
A description will now be made below to near infrared illuminators of the presently disclosed subject matter with reference to the accompanying drawings in accordance with exemplary embodiments.
Note that in the present description, the directions of “front (forward),” “back (rear, rearward),” “left,” “right,” “up (high),” and “down (low)” mean the directions when viewed with respect to the near infrared illuminator 1 installed in a vehicle body of an automobile to project light forward of the vehicle body.
The near infrared illuminator 1 can be utilized in a night vision system installed in a vehicle body, so as to project near infrared light forward to form a predetermined light distribution pattern P (see, for example,
The rear surface of the housing 2 can include heat dissipation fins 21 formed thereon, and a plate-shaped bracket 4 can be attached to the housing 2 so as to surround the heat dissipation fins 21. The bracket 4 can be used to secure the near infrared illuminator 1 to a not-illustrated vehicle body. Specifically, the bracket 4 can be attached to the housing 2 via two bolts 5a and 5b for optical axis adjustment. The two bolts 5a and 5b for optical axis adjustment can be used to adjust the optical axis of the near infrared illuminator 1, and can be configured to allow the housing 2 to be inclined with respect to the bracket 4 in the vertical direction and horizontal direction independently. Further, an air cap 6 can be provided between the housing 2 and the bracket 4 so that a light chamber defined by the housing 2 and the outer lens 3 can be made watertight while the light chamber can be in communication with the outside thereof.
Inside the light chamber defined between the housing 2 and the outer lens 3, accommodated are a light source unit 7 and an inner lens 8.
In the illustrated exemplary embodiment, the light source unit 7 can include five infrared LEDs (light emitting diodes) 71 that can emit near infrared rays and one white LED 72 that can emit white light, and a substrate 73 perpendicular to the front-rear direction, on a front surface of which these LEDs 71 and 72 are mounted. In the present exemplary embodiment, the five infrared LEDs 71 and white LED 72 can be arranged to allow respective optical axes Ax (see
As shown in
Each of the projector lenses 81 can be a plano-convex lens having a convex front face as shown in
The light distribution control section 81a can be formed in a central area of the projector lens 81 including the optical axis Ax of the infrared LED 71 and excluding respective end portions in the vertical and horizontal directions (see
The marker forming section 81b can be formed at each end portion on either side of the light distribution control section 81a in the horizontal and vertical directions, and can have a light-exiting face (front face) having a smaller radius of curvature than that of the light-exiting face of the light distribution control section 81a. Each of the marker forming sections 81b can be configured to receive the near infrared rays emitted from the infrared LED 71 and travelling more outwardly than the light distribution control section 81a and refract the entering near infrared rays laterally so that the exiting near infrared rays are away from the optical axis Ax more while they are substantially collimated. In this manner, the marker forming sections 81b can form respective alignment markers M0 with approximately rectangular spot shape positioned above, below, and on both sides of, the light distribution pattern P0, as shown in
In this case, each of the marker forming sections 81b can be configured to form the corresponding alignment marker M0 away from the light distribution pattern P0 by a prescribed distance or more. By doing so, when the near infrared illuminator 1 is installed in a vehicle body 10 to be actually utilized in a night vision system, the respective alignment marker M0 can be formed outside the image capturing range T of the infrared camera 11 that is used to detect the light distribution pattern P0 (see
When the projector lenses 81 and the auxiliary lens 82 are arranged in a manner like those in the inner lens 8 as shown in
With the near infrared illuminator 1 with the above configuration, part of near infrared rays emitted from each of the infrared LEDs 71 of the light source unit 7 can enter the light distribution control section 81a of the projector lens 81 corresponding to that infrared LED 71, so that the near infrared rays can be projected forward by that light distribution control section 81a. The projected near infrared rays from each of the projector lenses 81 can form the horizontally-long light distribution pattern P0 having decreased luminance with an increased distance from the optical axis Ax as shown in
On the other hand, part of the near infrared rays emitted from each of the infrared LEDs 71 and travelling more outwardly than the light distribution control section 81a of the projector lens 81 corresponding to that infrared LED 71 in any of the horizontal and vertical directions can enter the marker forming section 81b and be refracted by the same laterally so that the exiting near infrared rays are away from the optical axis Ax more while they are substantially collimated. In this manner, the marker forming section 81b can form an alignment marker M0 with approximately rectangular spot shape positioned above, below, or on any side of, the light distribution pattern P0, as shown in
At this time, the opposite two marker forming sections 81b (or, the vertically-opposite two marker forming sections 81b and the horizontally-opposite two marker forming sections 81b) can refract the near infrared rays by the approximately same angle of refraction with respect to the optical axis Ax. Accordingly, the vertically opposite two marker forming sections 81b can form two opposite alignment markers M0 at respective positions vertically opposite to each other away from the center (the position of the optical axis Ax) of the light distribution pattern P0 by the same distance from the center (the position of the optical axis Ax) of the light distribution pattern P0. In the same manner, the horizontally opposite two marker forming sections 81b can form two opposite alignment markers M0 at respective positions horizontally opposite to each other away from the center (the position of the optical axis Ax) of the light distribution pattern P0 by the same distance from the center (the position of the optical axis Ax) of the light distribution pattern P0. Thus, assuming a straight line connecting the vertically opposite two alignment markers M0 and another straight line connecting the horizontally opposite two alignment markers M0. In this case, these two straight lines can cross each other at the center of the light distribution pattern P0.
The thus formed light distribution patterns P0 by the five projector lenses 81 of the inner lens 8 can be overlaid with one another while the thus formed alignment markers M0 by the five projector lenses 81 of the inner lens 8 can also be overlaid with one another. In this manner, the light distribution pattern P can be formed with an increased luminance by the overlaid light distribution patterns P0. Further, each of the alignment markers M can be formed with an increased luminance by the overlaid alignment markers M0.
The white LED 72 of the light source unit 7 and the auxiliary lens 82 of the inner lens 8 are provided in order to conceal the red color slightly observed when the infrared LEDs 71 is turned on. The white light emitted from the white LED 72 and passing through the auxiliary lens 82 can cause an observer to visually recognize the near infrared illuminator 1 as being the only emitter of the white light.
A description will now be given of a method of adjusting the optical axis of the near infrared illuminator 1.
As shown in the drawing, the near infrared illuminator 1 is installed at each of the right and left headlights of the vehicle body 10 while being directed forward. Further, the vehicle body 10 can have an infrared camera 11 that can detect near infrared rays, thereby configuring the night vision system. The infrared camera 11 can be disposed in a vehicle interior on the upper portion of a front window of the vehicle body, for example, whereby the infrared camera 11 can detect the light distribution pattern P including the light distribution patterns P0 formed in front of the vehicle body 10.
In the following description, note that the near infrared illuminator 1 installed in the left headlight of the vehicle body 10 is denoted by 1L while the other near infrared illuminator 1 installed in the right headlight of the vehicle body 10 is denoted by 1R in order to distinguish them from each other.
When the optical axis of the near infrared illuminator 1 is adjusted, a screen S is provided in front of the vehicle body 10 a predetermined distance away from the vehicle body 10 as shown in
Herein, the screen S has a horizontal line H and vertical lines VL and VR drawn in advance thereon so that the light distribution pattern P formed on the screen S can be directed in a prescribed direction and the center of the light distribution pattern P, or the optical axis of the near infrared illuminator 1, can coincide with the infinity. The vertical line VL is dedicated for the near infrared illuminator 1L in the left headlight while the vertical line VR is dedicated for the near infrared illuminator 1R in the right headlight.
Under this condition, an operator turns on the near infrared illuminator 1L in the left headlight of the vehicle body 10, and then, the near infrared illuminator 1L can form the light distribution pattern P and the four alignment markers M on the screen S and the adjustment camera C can detect them.
Next, the operator can appropriately adjust the optical axis of the near infrared illuminator 1L by the two bolts 5a and 5b for optical axis adjustment so that the four alignment markers M arranged on the four sides coincide with the horizontal line H and vertical line VL.
Next, the operator turns off the near infrared illuminator 1L in the left headlight of the vehicle body 10 and turn on the near infrared illuminator 1R in the right headlight, and then, the near infrared illuminator 1R can form the light distribution pattern P and the four alignment markers M on the screen S and the adjustment camera C can detect them.
Then, the operator can appropriately adjust the optical axis of the near infrared illuminator 1R by the two bolts 5a and 5b for optical axis adjustment so that the four alignment markers M arranged on the four sides coincide with the horizontal line H and vertical line VR.
In this manner, the optical axes of the near infrared illuminators 1L and 1R installed in the respective left and right headlights of the vehicle body 10 can be appropriately adjusted.
When the near infrared illuminators 1L and 1R of which the optical axes have been appropriately adjusted are turned on, the light distribution patterns P and the alignment markers M respectively formed by the near infrared illuminators 1L and 1R can coincide with each other at a farther position away from the screen S for the optical axis adjustment. Specifically, the four alignment markers M including the alignment markers M0 can be disposed away from the light distribution pattern P including the light distribution patterns P0 by a prescribed distance. Accordingly, the four alignment markers M can be formed outside the image capturing range T of the infrared camera 11 that is installed on the vehicle body 10, for detecting the light distribution pattern P (see
With the near infrared illuminator 1 with the above configuration, part of near infrared rays emitted from each of the infrared LEDs 71 can enter the light distribution control section 81a of the projector lens 81 corresponding to that infrared LED 71, so that the near infrared rays can be projected forward by that light distribution control section 81a to form the light distribution pattern P (P0). On the other hand, part of the near infrared rays emitted from each of the infrared LEDs 71 and travelling more outwardly than the light distribution control section 81a can enter the marker forming section 81b and be refracted by the same laterally so that the marker forming section 81b can form the alignment marker M (M0) for positioning the light distribution pattern P (P0), positioned above, below, or on any side of, the light distribution pattern P (P0). With this configuration, when the optical axis of the near infrared illuminator 1 is adjusted, the alignment markers M (M0) can be the only imaged items to be captured by the adjustment camera C, so that the accurate position of the light distribution pattern P (P0) can be grasped via the alignment markers M (M0). Therefore, the alignment markers M (M0) set in a predetermined condition (namely, the alignment markers M (M0) being caused to coincide with the horizontal line H and the vertical line VL, VR on the screen S as in the present exemplary embodiment) can lead to appropriate adjustment of the position of the light distribution pattern P (P0), and by extension, the optical axis of the near infrared illuminator 1 can be easily adjusted with favorable accuracy.
Furthermore, the alignment markers M (M0) can be disposed away from the light distribution pattern P (P0) by a prescribed distance, so that the four alignment markers M (M0) can be formed outside the image capturing range T of the infrared camera 11 for detecting the light distribution pattern P. This configuration can prevent the alignment marker M (M0) from affecting a night vision system utilizing the near infrared illuminator 1 and the infrared camera 11.
Furthermore, since the projector lens 81 can include the light distribution control section 81a and the marker forming sections 81b formed integrally therein, the respective marker forming sections 81b can be formed with favorable positional accuracy with respect to the light distribution control section 81a, and by extension, the respective alignment markers M (M0) formed by the marker forming sections 81a can be formed with favorable positional accuracy with respect to the light distribution pattern P (P0).
The presently disclosed subject matter is not limited to the above-described exemplary embodiment, and can be applied to various embodiments without departing from the gist of the presently disclosed subject matter.
For example, although the above-described exemplary embodiment has been configured to include 5 sets of the infrared LED 71 and the projector lens 81 (five infrared LEDs 71 and five projector lens 81), the near infrared illuminator may include at least one set of the infrared LED 71 and the projector lens 81 according to the desired illuminance, cost, and the like.
In the above exemplary embodiment, the alignment markers M0 are formed above, blow and on either sides of the light distribution pattern P0 one by one, meaning that four alignment markers M0 are formed with respect to one light distribution pattern P0. However, it is not limiting, and a single alignment marker can be enough as long as the position of the light distribution pattern P0 can be specified by the single alignment marker. In this case, the projector lens 81 can be provided with a single marker forming section 81b. Further, if the inner lens 8 includes a plurality of projector lenses 81 and any one of the projector lenses 81 includes such a marker forming section 81b, the remaining projector lens(es) 81 does (do) not include any marker forming section 81b. If the near infrared illuminator 1 can form only one alignment marker M0, the position of the alignment marker M0 may be above the light distribution pattern P0. This is because, if the alignment marker M0 is positioned below or beside the light distribution pattern P0, the alignment marker M0 may be within the image capturing range T of the infrared camera 11 depending on the road surface conditions. Therefore, the alignment marker above the light distribution pattern can reduce the possibility of the alignment marker to be positioned within the image capturing range T.
The number of the alignment markers M0 can be large because many alignment markers can facilitate to identify the position (center position) of the light distribution pattern P0. In one exemplary embodiment, two alignment markers M0 positioned above and below the light distribution pattern P0 or on both sides thereof can be advantageous as compared to the case of a single alignment marker. Another exemplary embodiment can include four alignment markers M0.
In view of this, the respective five projector lenses 81 of the inner lens 8 do not have to have four marker forming portions 81b each, but the inner lens 8 may have a projector lens 81 without any marker forming section 81b as long as the inner lens 8 as a whole can form at least four alignment markers M0 above, below and on both sides of the light distribution pattern P0. However, in an exemplary embodiment, the alignment marker M include a plurality of alignment markers M0 overlaid with each other because the resulting alignment marker M can have high illuminance so that the adjustment camera C can more easily capture the alignment marker M.
The shape of the alignment marker M0 formed by the marker forming section 81b may be a circle, a triangle, or any spot-light shape aside from the rectangular shape as long as the adjustment camera S can capture the alignment marker M0.
It will be apparent to those skilled in the art that various modifications and variations can be made in the presently disclosed subject matter without departing from the spirit or scope of the presently disclosed subject matter. Thus, it is intended that the presently disclosed subject matter cover the modifications and variations of the presently disclosed subject matter provided they come within the scope of the appended claims and their equivalents. All related art references described above are hereby incorporated in their entirety by reference.
Number | Date | Country | Kind |
---|---|---|---|
2012-132437 | Jun 2012 | JP | national |
Number | Name | Date | Kind |
---|---|---|---|
5158350 | Sato | Oct 1992 | A |
5797674 | Nagayama | Aug 1998 | A |
6827473 | Kobayashi | Dec 2004 | B2 |
7217020 | Finch | May 2007 | B2 |
7887197 | Iwanaga | Feb 2011 | B2 |
20030076688 | Kobayashi | Apr 2003 | A1 |
20060002128 | Suzuki et al. | Jan 2006 | A1 |
20060109671 | Finch | May 2006 | A1 |
20070176187 | Iwanaga | Aug 2007 | A1 |
20090052200 | Tessnow et al. | Feb 2009 | A1 |
Number | Date | Country |
---|---|---|
1 378 396 | Jan 2004 | EP |
1378396 | Jan 2004 | EP |
2001-13039 | Jan 2001 | JP |
2001013039 | Jan 2001 | JP |
Entry |
---|
The extended European Search Report for the related European Patent Application No. 13020035.5 dated Aug. 28, 2013. |
Number | Date | Country | |
---|---|---|---|
20130327964 A1 | Dec 2013 | US |