The present application claims the priority of European Patent Application No. 09 152 727.5, filed Feb. 12, 2009, the subject matter of which, in its entirety, is incorporated herein by reference.
The invention relates to a needle for a textile machine, in particular, to a felting needle or fork needle.
Such needles have been known. For example, document U.S. Pat. No. 2,663,065 discloses a felting needle that consists of a piece of bent wire. The working section has a needle tip, as well as several radially extending barbs. The lower shank section, the upper shank section and the needle foot are made by bending the piece of wire. In the region of the upper shank section, the other free end of the piece of wire opposite the needle point is bent back parallel with respect to the longitudinal axis, thus forming the upper shank section by two wire sections extending parallel to each other. The needle foot consists of an approximately oval loop that delimits an area having an area normal in the direction of the longitudinal axis.
It is the object of the present invention to create a needle that is suitable for high operating speeds and, at the same time, exhibits sufficient flexural strength. This object is achieved with a needle displaying the features of patent claim 1.
Considering the needle in accordance with the invention, a working section, a lower or first shank section, as well as an upper or second shank section are arranged coaxially with respect to a longitudinal axis that essentially extends in the direction of movement of the needle. As a result of this coaxial arrangement of the three sections, the needle is imparted with sufficient stability, even when work is performed at high operating speeds. Adjoining the second shank section is the needle foot. This needle foot may also be formed by two regions. A first region, the foot connection, is arranged coaxially with respect to the longitudinal axis of the needle in extension of the upper shank section. The second region of the needle foot, the holding means of the needle foot, is arranged transversely with respect to the longitudinal axis of the needle. This holding means of the needle foot thus extends away from the longitudinal axis. The length of the holding means extends along a longitudinal central axis of the holding means of the needle foot, i.e., as a rule, in a direction away from the longitudinal axis of the needle. Considering special embodiments, the length of the holding means of the needle foot may extend to several sides of the longitudinal axis of the needle. The longitudinal axis of the holding means of the needle foot defines a transverse direction. The longitudinal axis of the holding means of the needle foot and the longitudinal axis of the needle are preferably arranged so as to form a right angle between them. In special applications, the arrangement of the longitudinal axis between them may deviate minimally by 1 to 2 degrees from a right angle. The width of the holding means of the needle foot is measured transversely in the direction of the normal of the longitudinal axis of the holding means of the needle foot. This normal defines a width direction. The transfer of force from a needle holder of the textile machine to the needle can occur via the needle foot and act in the direction of the longitudinal axis.
In accordance with the invention, the diameter of the lower shank section, measured transversely with respect to the longitudinal axis of the needle, as well as the mean width of the holding means of the needle foot, measured transversely with respect to the longitudinal axis of the needle foot, is smaller than the diameter of the upper shank section. The mean width is understood to mean the mean value of the width of the holding means of the needle foot, because the width of the needle foot as a function of said foot's cross-sectional form need not be constant. The upper shank section is disposed to support the needle in a needle bed and may display a standardized diameter. The other sections of the needle have smaller dimensions, as a result of which the inertia of the needle can be reduced. The width of the holding means of the needle foot and the diameter of the lower shank section have dimensions that are such that the required flexural strength of the needle is achieved. Due to this reduced inertia, higher accelerations and higher operating speeds can be achieved while, at the same, the needle displays sufficient flexural strength.
Advantageous embodiments of the needle in accordance with the invention are obvious from the dependent patent claims.
The outside surface of the upper shank section may have abutment sites that are, in particular, regularly distributed on its circumference, said abutment sites being arranged about the longitudinal axis on a common lateral cylinder surface. The abutment sites may be arranged on the outside surface in a straight line parallel to the longitudinal central axis of the needle. It is also possible to configure the upper shank section twisted in the form of a spiral. Then, the abutment surfaces are arranged in the form of a spiral on the lateral cylinder surface describing the diameter of the upper shank section. In so doing, the abutment sites represent sites at a radial distance from the longitudinal axis, said distance being greater than the radial distance of the outside surface of the lower shank section from the longitudinal axis and being greater than half the mean width of the holding means of the needle foot. The outside surface section of the upper shank section located between the abutment sites, in so doing, are located inside the common lateral cylinder surface. In operative position of the needle, the abutment sites abut, in order to support said needle, in a direction transverse to said needle's longitudinal surface, against a counter abutment surface of a needle holder of the textile machine. Free spaces may remain in the region between the abutment sites. The advantage of this embodiment is a reduced inertia and thus a reduced moment of inertia of the needle, so that said needle can be used at high operating speeds.
The cross-section of the upper shank section may be different from a circular contour and have a cross-sectional form that is, for example, polygonal, triangular, cruciform, star-shaped, oval or ellipse-like. Corner regions and/or edge regions of the different cross-sectional forms may be provided with radii or be curved, as a result of which an edgeless outside surface of the upper shank section may be achieved.
The needle in accordance with the invention is intended, in particular, for use in a needle holder of a textile machine, with a needle board having an upper side with several parallel-extending grooves, whereby—along each groove—several bores are provided, said bores being at a distance from each other and completely extending through the needle board from the upper side to the opposing underside. The diameter of the bores is greater than a mean value of the groove width or than the groove width at the groove base, and, in particular at the transition site between the groove flanks and the groove base. Due to the reduced groove width, it is possible to arrange more grooves on a needle board than before, without impairing the stability of the strips between adjacent grooves. The bores in the adjacent grooves may be arranged offset relative to each other in order to be able to arrange the grooves sufficiently closely next to each other.
Additional details of the embodiments of the invention are obvious from the description, the drawings or the claims. The description is restricted to essential details of the embodiments of the invention and other situations. The drawings disclose additional details and are to be referred to as being supplementary.
a through 6f are various cross-sectional forms of the upper shank section of the needle.
a and 7b are a schematic views of a modified embodiment of the needle foot of the needle in a side view (
a through 8f are various cross-sectional forms of the holding means of the needle foot.
a through 11f are various cross-sectional forms of the groove in the upper side of the needle board in accordance with
The needle 15 is a needle for a not specifically shown textile machine, in particular a felting machine, for example a felting needle or a fork needle.
The needle 15 has a working section 17 extending along a longitudinal axis 16, whereby a needle point 18 is provided on said working section. The needle point 18 represents the first free end 19 of the needle 15.
Adjoining the working section 17, is a lower shank section 20 that extends coaxially with respect to the longitudinal axis 16 and coaxially with respect to the working section 17. The lower shank section 20 has a circular cross-section with a diameter D that is greater than the diameter C of the working section 17. The diameter of a shank section 20 or the working section 17 of the needle 15 corresponds to the smallest-possible diameter of a lateral cylinder surface of a circular cylinder, said lateral cylinder surface extending coaxially with respect to the longitudinal axis 16 and completely circumscribing the respective shank section. In so doing, no parts of the respective section extend through the lateral cylinder surface. Due to the different diameters of the working section 17 and of the lower shank section 20, these two sections 17, 20 are connected to each other by means of a conical first transition region 21, said region widening continuously from the working section 17 toward the lower shank section 20.
Referring to the embodiments in accordance with
An upper shank section 25 adjoins the lower shank section 20 with the circular cross-section, the cross-section of said upper shank section—in the simplest case—being potentially also circular, as is schematically shown in
Considering the exemplary embodiment in accordance with
A needle foot 30 adjoins the upper shank section 25, said needle foot having a holding means 32 that essentially extends in a straight line. This holding means 32 extends along a transverse direction 31 that is transverse to the longitudinal axis 16 of the needle 15.
The holding means 32 may extend in a straight line up to the free end 35 or between the two free ends 35′, 35″. The holding means 32 is connected, via a foot connection 33 of the needle foot 30, with the upper shank section 25, said foot connection 33 being curved in the exemplary embodiments of the needle in accordance with
The mean width of the holding means 32, i.e., the mean value of the width of the holding means 32, in width direction 34 (
The upper shank section 25 may form—viewed in transverse direction 31—an L-shaped or T-shaped holding region of the needle 15 with the needle foot 30, said holding region being disposed to support the needle 15 in a needle holder 45.
Considering the embodiment of the needle in accordance with
The exemplary embodiments of the needle 15 in accordance with
In the description hereinafter it is assumed, for example, that a needle board is arranged above the planar textile material that is to be processed. Basically, such a needle board may, additionally or alternatively, also be arranged below the planar textile material.
The needle holder 45 comprises a needle board 46 and a needle bar 47. Grooves 48 are provided in the needle board 46, said grooves being open toward an upper side 44 and extending—parallel to each other—at a distance from each other in one direction. The grooves 48 have oppositely arranged groove flanks 55 adjacent to the grooves' open side, said flanks delimiting the groove 48 in groove width direction 92, said width direction corresponding to the width direction 34 of the needle 15 with the needle inserted in the needle board 46. The two groove flanks 55 are connected to each other via a groove base 70.
Two adjacent grooves 48 are separated by a distance in the form of a strip 49. A plurality of bores 51 extend from the upper side 44 to an opposite underside 50 through the needle board 46. In the region of the upper side 44, the bores 51 terminate in the grooves 48. The central axis 52 of the bores extends—approximately centered—through the respective groove 48 in groove width direction 92. Several bores 51 are provided along each groove 48.
As is obvious from
The upper shank section 25 is arranged at least partially inside the bore 51 and abuts against several peripheral sites on the hollow cylindrical counter abutment surface 56 of the bore 51. As a result of this, a shifting of the needle 15 transversely with respect to its longitudinal axis 16 is being avoided. The upper shank section 25 may be dimensioned in the direction of the longitudinal axis 16 in such a manner that said shank section is approximately flush with the underside 50 of the needle board 46 or, alternatively, projects beyond the underside 50 of the needle board 46 in order to achieve a greater flexural strength of the needle 15 in this region.
By modifying the embodiments of the needle 15 in accordance with
Possible cross-sectional forms of the upper shank section 25 are shown as examples in
A recess 65 is provided between each two abutment sites 60. The radial distance of the outside surface region of the upper shank section 25 is smaller—everywhere in the region of a recess 65—between two abutment sites 60 that at the abutment site 60. Consequently, abutment sites 60 are found only on the common lateral cylinder surface 61.
The upper shank section 25 may have, for example, a polygonal, in particular rectangular or, as shown in
b shows an oval (form of a race-track) or an ellipse-like cross-sectional form of the upper shank section 25. The abutment sites 60 are provided in the region of the main vertices. In the region of the ancillary vertices, the oval or ellipse is flattened, so that the upper shank section 25 has plane outside surface sections 67 on two opposing sides in the region of the ancillary vertices, said outside surface sections representing the recesses 65 between the two abutment sites 60.
Alternatively, the cross-section of the upper shank section 25 may also have the contour of a star or a cross, as is obvious, for example, from
Considering the cruciform cross-section of
The two cross-sectional forms in accordance with
Considering the triangle-like cross-sectional form shown in
The described exemplary embodiments of the cross-sectional form of the upper shank section 25 may deviate from the preferred embodiments shown in
The needle 15 may be manufactured from a needle blank in a very simple manner, for example a wire pin. The diameter of the needle blank may correspond to the diameter D of the lower shank section 20, so that the needle blank may remain unchanged in this section. The upper shank section 25 and/or the needle foot 30 are shaped by a non-cutting manufacturing technique such as, e.g., by reshaping by pulling, pushing or pressure, in particular, by extrusion. The needle 15—overall and, in particular, also its working section 17, its lower and upper shank sections 20, 25, as well as its foot part 30, each viewed by itself—is made continuously of one piece of a uniform material without commissures. This represents a simple and cost-effective possibility of reshaping the needle blank in the region of the upper shank section 25 and in the region of the needle foot 30 and to impart it with a desired cross-sectional form. During this reshaping process, the area of the cross-section of the upper shank section 25 remains preferably unchanged, so that it corresponds to the area of the lower shank section 20.
The holding means 32 of the needle foot 30 of the needle 15 can be shaped by simply bending the foot connection 33 of the needle foot 30 in a manner as is the case with the needles 15 in accordance with the exemplary embodiments of
a through 8f show various possible cross-sectional forms of the holding means 32 of the needle foot 30.
The mean value of the width and, in particular, the width of the holding means 32, is smaller at any point in width direction 34 than the diameter E of the upper shank section 25. The cross-section of the holding means 32 may be oval (having the shape of a race-track) or elliptical. Considering the exemplary embodiment in accordance with
The cross-section of the grooves 48 of the needle board 46 may have a form different from a rectangular form; in particular, it may be adapted to the cross-sectional form of the holding means 32 of the needle 15 that are to be accommodated on the needle board 46.
Considering all the cross-sectional forms of the groove 48, the groove width B in the transition region between the groove flanks 55 and the groove base 70 is smaller than the diameter of the bore 51. Also, the mean value of the groove width B, which may change as a function of the viewed site on the groove flanks 55 or the groove base 70, is smaller than the diameter of the bore 51. In so doing, the groove width B may—at any point—be smaller than the diameter of the bore 51, as is the case with the groove diameters in accordance with
In
b and 11c show another groove shape having a trapezoidal cross-section, whereby the groove base 70 extends transversely to the central axis 52 in width direction 34. The two groove flanks 55 are inclined relative to the central axis 52 of the bore 51. In accordance with
d and 11e show triangular groove cross-sections, whereby the groove base 70 is formed by an edge in the transition region of the two groove flanks 55, said edge extending in the direction of the extension of the groove 48. The groove flanks 55 are arranged in a V-shape relative to each other and form an acute angle.
The invention relates to a needle 15 for a textile machine, in particular a felting needle or fork needle. A working section 17 extends along a longitudinal axis 16 and has a needle point 18. Adjoining the working section 17 are a lower shank section 20 and an upper shank section 25, both said shank sections extending coaxially with respect to each other along the longitudinal axis 16. Adjoining the upper shank section 25, there is provided a needle foot 30 that has a holding means 32 extending in a straight line in a transverse direction 31 transversely to the longitudinal axis 16. The diameter E of the upper shank section 25 is both greater than the diameter D of the lower shank section 20 and greater than the mean width of the holding means 32.
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