The present invention relates to a needle motion for a double-bed knitting machine, such as a double-cylinder circular knitting machine, two-needle bed or four-needle bed flat knitting machines, or similar machines, designed in particular for an automated production of seamless knitted outerwear and underwear of the tubular type, for example trousers, panties, leggings, undershirts, T-shirts, pull-overs, and the like, with a possibility of a reversible and a links-links structure of the knitted fabric in the rib-top area. The invention further concerns a knitting machine as well as a knitting needle.
A highly and fully automated production is an essential requirement for every modern production process. In the case of the products made of the knitted fabric, the field of textile production is, as a rule, characterized by requirements for a large extent of the finishing operations realised by sewing, which is, above all, case of the underwear. This introduces not only a considerable amount of a manual work on the finished product and an increase in the production costs, but also certain devaluation of the manufacture qualities of the knitted fabric in the seam area. Seamless knitted underwear with elastic rib tops in a reversible structure (wale) does not yet exist in practice, although such underwear seems to be an ideal one in terms of utility value.
Knitting machines are known designed for an automated production of knitted goods, in which three tubes are being interconnected. This is for example the case of trousers, panties, leggings, undershirts, T-shirts, pull-overs, and the like. A very important property of these types of knitting machines is among others a capability of realising the knitted fabric, above all in the area of waist opening and leg openings, in the reversible structure (so called wale) in order to prevent the known and undesirable twisting of jersey knitted fabric.
One of these knitting machines is the two-needle bed flat knitting machine with the needle beds arranged in the form of “V”. These knitting machines, for making loops, make use of knitting needles with actuation pistons, by virtue of which a transfer of the loops of the knitted fabric to the opposite needle bed is made possible. The main drawback of these knitting machines is that it is necessary, when knitting a tube in a reversible or a links-links structure of the knitted fabric, to establish the purl loop in the first instance on the opposite needle bed and then to transfer it to the needle bed on which the jersey loops of the same course of the knitted fabric are being established. This leads not only to an inadequate lengthening of the production cycle, but also a constructional complexity which results in that it is possible, on these knitting machines, to make knitted goods in the reversible structure, or eventually in the links-links structure, up to only 9(E) pitch of the knitted fabric, which is, in case of underwear, absolutely insufficient. The type of the needle motion being the source of the above-mentioned drawbacks.
Another known type of the knitting machines intended for the mentioned knitted goods is the four-needle bed flat knitting machine with the knitting needle beds arranged in the form of “X”, with a needle motion that is basically identical as the needle motion of two-needle bed knitting machines with the needle beds arranged in the form of “V”. An advantage of these types of four-needle bed flat knitting machines in comparison with the two-needle bed knitting machines with the needle beds arranged in the form of “V” rests in the possibility of producing knitted goods up to the 18(E) pitch of the knitted fabric. For the underwear such as panties, T-shirts, or similar, this is, however, still insufficient. Moreover, it is obvious that the four-needle bed flat knitting machines are mechanically practically twice as complicated as the two-needle bed flat knitting machines. As regards the duration of the production cycle, the four-needle bed flat knitting machines are equally unfavourable as the two-needle bed knitting machines, as the time needed for the transfer of the purl loops onto the opposite needles represents an operating delay.
Another type of knitting machines of the mentioned category are also the four-needle bed flat knitting machines with the knitting needle beds arranged in the form of “X”, but making use of double hook needles known from double-cylinder small diameter knitting machines. A great advantage of this category of machines is the fact that the manufacturing technology of the double hook needles was mastered up to the thickness of the needle stem of 0.4 mm, what makes it possible to construct the knitting machines up to the 24(E) pitch. This significantly broadens the range of the knitted goods that might be made on these knitting machines. However, the complexity of the flat knitting machines of this category is exceptional. Besides the mechanisms for actuation of the double head knitting needles, it is another additional auxiliary special mechanism what is necessary for ensuring the transfer of the purl loop from the hook for making the purl loops to the hook for making the jersey loops at the moment of switching the knitting needle from the needle bed for making the purl loops to the needle bed in which the jersey loops are being made. Another drawback being also a significantly restricted range of the density of the knitted fabric in order to be able to transfer safely the purl loop into the hook for making the jersey loops.
Double-cylinder knitting machines of the state of the art using double-head latch needles are known inter alia from US-A-2003/0101775, U.S. Pat. No. 6,220,061, U.S. Pat. No. 5,718,128; U.S. Pat. No. 4,879,884.
According to one aspect the invention provides improvements to the current state of the art by providing a new needle as well as a new needle motion enabling designing of knitting machines for making different types of tubular seamless knitted goods in a links-links or a reversible structure in a fully automated production cycle without any considerable restrictions of the pitch of the knitted fabric. According to some embodiments, the goal of the invention is also to enable a simplification of the constructional arrangement of the knitting machine and to no small extent also improving the cost-effectiveness of the production of the mentioned category of the knitted goods by removing the finishing operations realised by sewing and by reduction of the idle time in the production cycle.
These goals are achieved by means of a needle motion according to the invention, the substance of which rests in that the needle motion comprises knitting needles having a double knitting spring beard, i.e. a so-called spring beard or spring hook at each end of a stem, the knitting hook or beard at each end of the stem forming an elastic buckle terminating at a tip, whereas on the stem, in the vicinity of the tips of each elastic buckle of the hook or beard, there are provided corresponding curved portions with a convexity facing towards the respective tip. Said curved portions are provided with respective recesses for the tip of the elastic buckle or beard, and with respective recesses for the projection of a slider or transfer jack used as an actuation element to move the needle. According the invention, therefore, the knitting needle is a so-called spring-beard needle or bearded needle, which is characteristically provided with a double head, i.e. with a beard or spring at both ends of the needle stem.
A main advantage of the needle motion according to the invention in comparison with the devices known from the state of the art and using a double hook knitting needle, i.e. a double latch needle, is that at the switching of the knitting needle from one needle bed to another in case of a flat knitting machine, or from one needle cylinder to another needle cylinder in case of a circular knitting machine, respectively, no automatic knock-over of the loop of the knitted fabric situated on the stem of the knitting needle takes place, in such a manner as it is in case of the known double hook needle. Therefore, the knitting machine does not need a special mechanism for hindering the knock-over of the loop at the time when the knitting needle switches from one needle bed to the other needle bed of the knitting machine without forming a new loop. On the one hand this considerably simplifies the construction of the knitting machine, and on the other it also considerably speeds up the production cycle, because the operation such as for example establishing of a loop and a subsequent switching of the knitting needle without forming a new loop can simply be carried out by a single working motion of the carriage of the knitting cam system. The advantages of the needle motion according to the invention are even more significant in comparison with the knitting needles with actuation pistons, because, by means of knitting needles with actuation pistons, it is not possible to provide for a knitting machine having such a mechanical delicacy as in the case of the needle motion according to the invention.
According to some preferred embodiments, every knitting needle is provided with a pair of actuation sliders, one slider being arranged in each needle bed. On each of the actuation sliders are arranged at least a bearing surface for the hook of the knitting needle and a projection for hitching the stem of the knitting needle at the recess provided at the level of the above mentioned curved portion of the needle stem. In some embodiments, each slider includes a bevel or nose for realisation of a spontaneous deviation of the actuation slider, a pivot point for deviation of the slider, at least one rigid butt for controlling an axial translation of the slider. According to some preferred embodiments, each slider is also provided with a butt for controlling an oscillatory deviation of the actuation slider, which is of advantage in the case if no links-links patterns are needed to be made in the knitted fabric, for reasons of mechanical simplicity.
In some embodiments, the actuation sliders are provided with an an auxiliary actuation slider with a working butt, said auxiliary actuation slider being swingingly attached to the actuation slider by means of a joint. In such embodiment, when it is necessary to realise a plurality of independent working paths for a rigid working butt of the actuation slider, it is possible to easily achieve a transfer between the respective working paths for the rigid butt by means of a butt on the auxiliary actuation slider.
If both of the pair of the actuation sliders are of the same type, such an embodiment is advantageous in the case when it is necessary to realise identical or similar working paths of the knitting needles in both needle beds or needle cylinders.
If each of the pair of the actuation sliders is of a different type, this is advantageous especially in the case when in one of the needle beds, or in one of the needle cylinders, it is sufficient to realise simplified working paths of the knitting needles.
For making links-links and cardigan patterns in the knitted fabric, it is of advantage if a patterning device is assigned to always at least one of both actuation sliders.
An application of the needle motion according to the invention on the two-needle bed flat knitting machine is of advantage above all thanks to the possibility of achieving a high level of the pitch of the gauge (up to 34 E).
An application of the needle motion according to the invention on the four-needle bed knitting machine is of advantage above all thanks to an overall simplification of the construction of the machine, as the switching of the knitting needles from needle bed to needle bed is substantially simplified in the case when a simultaneous establishing of the loop is not required. It further brings a considerable time saving in the working cycle of the machine, because for establishing of a loop and a subsequent switching of the knitting needle from needle bed to needle bed without forming a new loop the same motion of the carriage of the knitting cam system can be used.
An application of the needle motion according to the invention on the double-cylinder small diameter or large diameter knitting machine is of advantage above all thanks to the fact that no mutually synchronized motion of the actuation sliders in the upper and lower needle cylinder is necessary, and that the patterning possibilities of the knitting machine are broadened in comparison with the double hook needle.
According to a further aspect, the invention provides a knitting machine including at least two needle beds, a plurality of knitting needles and corresponding actuating sliders in each needle bed, for controlling knitting movements and transfer movements of said needles from one needle bed to the other, wherein each needle includes a stem and two knitting needle heads (3, 4) arranged at opposed ends of said stem; wherein:
According to still a further aspect, the invention provides a knitting needle including a stem and two knitting needle heads arranged at opposed ends of said stem wherein: each needle head includes a spring hook terminating at a tip; the stem of said needle is provided with a pair of curved stem portions, each curved portion being arranged in the vicinity of a corresponding one of said tips, said curved stem portions having a convexity facing towards the respective tip; and each curved stem portion is provided with a first recess for the respective tip and with a second recess for engagement by an actuation slider.
The invention will now be described and explained with the aid of following drawings. In the drawings:
a show a front view and a side view respectively of a double head knitting needle, i.e. a double-head bearded (or spring beard) needle according to the invention, with hooks provided at both ends of a central stem;
b and 1c show enlargements of details of
a-5e show the steps of the exemplary realisation of a jersey loop;
a-6e show the steps of switching the knitting needle from one needle bed to another without forming a new loop;
a-7e show enlarged details of
a-8e show enlarged details of
On the stem 2 of the knitting needle 1, reaching the position reached by each tip 7, 8 of the elastic buckles 5, 6 when the book is closed by elastic deformation thereof, curved stem portions 9, 10 are provided. Each said curved portion has a convexity facing the tip of the corresponding spring hook. In each curved portion 9, 10 of the stem 2 there are arranged recesses 11, 12 or slits into which the tips 7, 8 of the elastic buckles 5, 6 of the knitting hooks 3, 4 can penetrate. Further recesses 13, 14 are also provided in said curved portions, for engagement by projections 17, 25 of corresponding actuation sliders 15, 23. The knitting needle 1 is therefore symmetrical with respect to its transversal axis X-X.
The needle motion generally comprises a knitting needle 1, and for each knitting needle 1 at least a pair of actuation sliders 15, 23, which may be identical or of a different construction.
With every knitting needle 1 in the needle motion there are associated two actuation sliders 15 as shown in the embodiment illustrated in
According to
The actuation slider 23 is further provided with a projection forming a joint 29 for a hinged bearing of an auxiliary swinging slider 30, which is shown in working position in solid lines as well as in off-position in broken lines (shown at 31). The auxiliary swinging slider 30 is provided with a seat 35 for the joint 29 such that the two sliders 23 and 30 can be stingingly connected to one another.
The swinging slider 30 is further provided with a butt 32 designed for controlling the oscillatory deviation motion and a butt 33 designed for controlling an axial translation motion. Due to the fact that the butt 33 is individually selectable from a working position to an off-position and vice versa, the swinging slider 30 is predetermined not only for making basic structures, but also for different cardigan and links-links patterns. The swinging slider 30 is actuable by means of any patterning device that is known and therefore not shown in more detail.
The basic function of the needle motion, that is making the loops of the knitted fabric, is shown on the series of
a and 7a show an initial position of the needle motion. The knitting needle 1 is hitched into one of the actuation sliders 15 and is situated in a weft position according to the
In the hook 3 of the knitting needle 1, there is situated for example a jersey loop of the knitted fabric 36. The second, the opposite one, of the pair of actuation sliders 15 is situated in the left knitting needle bed 41, and during the whole stage of forming the new jersey loop is practically out of function. As shown in
Another important feature of the needle motion is the possibility of transferring the knitting needle 1 from one needle bed to another without forming a new loop thereat. This process is shown in the series of
The actuation slider 15 that is situated in the left-hand knitting needle bed 41 is also in movement and gradually translates towards the knitting needle 1. At the moment in which the bevel 18 of the actuation slider 15 touches the hook 3 of the knitting needle 1, a gradual and spontaneous oscillatory deviation of the actuation slider 15 around the pivot point 20 on the needle bed 41 begins. Subsequently, the knitting needle 1 hitches both actuation sliders 15. This position is shown in
The process of forming a purl loop in the knitting needle bed 41 is entirely symmetrical and analogical to the process shown in the series of
It is clear from the description of the above embodiments that for transferring the knitting needle 1 between the needle bed 40 and the needle bed 41 (being them either flat needle beds or else circular needle beds of a double-cylinder knitting machine) without forming a new loop, the knitting machine does not require any special mechanism for transmitting the loops, which is the case of using the known double hook knitting needles. The knitting machine is therefore substantially simplified and, in addition, the duration of the production cycle is reduced, as after establishing the purl loop, the subsequent transferring of the knitting needle to a needle bed in which the jersey loops are being established, is made possible by means of a single movement of the carriage of the knitting cam system. It is also clear that there exist no mechanical restrictions as it is the case when knitting needle with actuation pistons are used.
The knitting motion according to the invention is applicable to all commonly used gauges of the knitting machines and is easily applicable to two-needle bed and four-needle bed flat knitting machines, as well as to double-cylinder small diameter, middle diameter and large diameter knitting machines, whereas by variations of the type of the actuation slider 15 or 23, it is applicable both for more simple knitting machines designed for making only basic reversible structures (wales) and for knitting machines designed for making a knitted fabric with assorted reversible, links-links and cardigan patterns, especially for an automated production of conventional knitted underwear.
Number | Date | Country | Kind |
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PV2007-107 | Feb 2007 | CZ | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/IT08/00077 | 2/7/2008 | WO | 00 | 8/7/2009 |