The present invention relates to a needle storage magazine for medical needles.
Medical needles and/or needle assemblies are often stored in a sterile compartment.
It is an object of the present invention to provide an improved needle storage magazine for medical needles.
The object is achieved by a needle storage magazine according to claim 1.
Preferred embodiments of the invention are given in the dependent claims.
According to the invention a needle storage magazine for storing and dispensing a plurality of needle assemblies comprises:
The invention provides easy storage and transport of an amount of needles in addition to an easy and safe handling to take out unused needles from the needle storage magazine and put used needles back to the magazine.
The use of single needles has the advantage that a considerably higher packing density can be achieved than by the use of common needles, e.g. insulin needles. Thus, the user can take along comfortably a needle ration for various days or weeks.
In an exemplary embodiment, the feeding and storage mechanism is designed as a gear drive. A gear drive provides low operating forces, easy handling and comfortable design.
In a further exemplary embodiment, the feeding and storage mechanism comprises at least two gear rods and between them at least one gear wheel is movably arranged. In particular, the gear drive comprises two gear rods with integrated gear rims which interact with teeth of respective two gear wheels. This allows a simple way of feeding and storing needles out of or into the magazine.
In another exemplary embodiment, the mounting sleeve comprises at its end directed to the feeding and storage mechanism a latching element and one of the gear rod comprises at its end directed to the opening a corresponding latching element. The corresponding latching elements allow an easy releasable snap-fit connection.
In an exemplary embodiment, the opening is formed into a case wall, whereby the opening is coverable by a cover element comprising a cavity and which is movable with respect to the case. When not using the magazine, the opening can be fully closed by the cover element. Furthermore, the opening can be moved relative to the case in such a manner that the cavity is positioned above a full mounting sleeve for removing an unused needle assembly or above an empty mounting sleeve for storing a used needle assembly into the mounting sleeve.
In an exemplary embodiment, the mounting sleeves are radially arranged and form together a full circle. The radial arrangement provides a high packing density and a handy shape as well as an easy pocket transport of the magazine.
In an exemplary embodiment, the mounting sleeves are rotatably arranged within the case in at least one direction and are locked into the opposite direction. Locking the rotation of the mounting sleeves into one of the direction prevents an unintentional reuse of used and stored needles. Furthermore, it provides a safe disposal of used needles and prevents injections and injuries.
In a further exemplary embodiment, the case comprises a closing mechanism closing a retaining mechanism of the mounting sleeve for irreversible retaining an used needle assembly within the mounting sleeve.
In an exemplary embodiment, the retaining mechanism comprises at least one retaining clip radially arranged on an inner surface of the mounting sleeve on the end of the mounting sleeve directed to the opening.
According to a further exemplary embodiment, the retaining clip is closed by the closing mechanism when a cavity of a cover element is moved from a feeding position to a disposal position.
In another exemplary embodiment, each mounting sleeve comprises a needle support arranged within the mounting sleeve. In an exemplary embodiment, the needle support has a profile shape to support the needle assembly in an upright position.
In an exemplary embodiment, the needle support has a L-profile to provide a latching element by a bent arm directed to a gear drive.
In an alternative exemplary embodiment, the needle support has a U-profile to support the needle assembly in an upright position whereby the end of the U-profile directed to a gear drive comprises a bent latching element.
In an exemplary embodiment, the needle assembly comprises a friction ring. The needle is held in the mounting sleeve without a needle support only by friction between a cone on the needle and an elastomer ring. Due to the reduced and compact mounting assembly of the needle in the mounting sleeve the mounting sleeve diameter may be reduced to fit more needles in the magazine.
In a further exemplary embodiment, the case comprises at least one surface that protrudes inwards to bend used needle. This provides another possible solution, instead of pulling the used needle back into the mounting sleeve, the needle ends brush along a contour that bends them so that they do not hinder the pen to enter the neighbouring cavity for storing the next used needle.
In another exemplary embodiment, each needle assembly comprises a needle mounted on a needle hub wherein the needle hub comprises a protruding element on the end which is directed inwards the mounting sleeve to be irreversibly lockable at retaining clips.
In a further exemplary embodiment, the opening is coverable by a cover element.
In an exemplary embodiment, the cover element comprises an outer gripping surface and a cavity.
The needle storage magazine according to the invention will be used for save and easy storage and transport of an amount of needles for injection pens (e.g. for dispensing insulin). The needle storage magazine will be connected to the insulin pen so that the needles can be mounted and demounted automatically to or from the insulin vial. This augments the safety and comfort of the apparatus.
The use of single needles has the advantage that a considerably higher packing density can be achieved than by using common insulin needles. So the patient can take along comfortably a needle ration for a complete insulin vial.
As the needles are integrated into the dispensing device the user does not need to carry along several objects. This augments the comfort and also the safety as the user cannot forget to take along a sufficient number of injection needles.
The automatic needle mounting and demounting system augments the safety of the insulin injection. It is no more possible that the user damages the needle when mounting it to the pen, which can cause malfunction. Additionally the user is protected from needle-stick injuries when mounting or demounting the needle. Needle-stick injuries can transfer diseases such as Hepatitis or HIV, for example from patients to healthcare professionals.
The automatic mounting and demounting system can augment the patient's comfort considerably as the insulin injection process is easier and faster. This is important because insulin patients need to have injections several times a day and therefore injections also have to be performed in public places, such as restaurants. The system prevents the user from embarrassing situations.
By automatically removing the sterile blister the user does no longer need to remove the sterile barrier manually. This simplifies the use and does not produce any waste. The integrated reuse prevention protects the user from unintentional reuse of a needle. It also provides a safe disposal of used needles and prevents infections and injuries because of neglectfully stored needles.
As the used needles are stored inside the case of the needle storage magazine, there is no waste during the use of the needle storage magazine. If the needle storage magazine is disposed the used needles are protected, so there is no injury risk for people who handle the waste.
The needle storage magazine according to the invention allows for making insulin injections without exposing the needle to the patient, which is beneficial for patients who suffer from belonephobia.
Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.
The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
Corresponding parts are marked with the same reference symbols in all figures.
The needle storage magazine 1 is adapted to dispense and store a number of unused sterile needle assemblies 2 as well as to finally store used needle assemblies 2′ so that a new sterile needle assembly 2 can be delivered for each new injection and a used needle assembly 2′ can be stored back into the needle storage magazine 1 after using, e.g. after injection.
The needle storage magazine 1 comprises a case 1.1 for holding a number of mounting sleeves 1.2. The needle storage magazine 1 has a substantially cylindrical shape with outer surfaces 1.1.1 and 1.1.2 and a circumferential edge 1.1.3. Alternatively, the mounting sleeves 1.2 may be designed as cuboids or tubes with an elongate shape.
The circumferential edge 1.1.3 comprises at least one opening 1.4. The opening 1.4 is formed into the circumferential edge 1.1.3 and has a size which corresponds to the outer dimensions of two mounting sleeves 1.2 next to each other. Over the opening 1.4 a movable cover element 1.5 is arranged.
The cover element 1.5 is substantially rounded and comprises a cavity 1.5.1. The cover element 1.5 is movable with respect to the case 1.1 by a sliding assembly 1.6 according to arrows P1 to P3. The cavity 1.5.1 has approximate dimensions which correspond to outer dimensions of an injection device 3, e.g. of an insulin pen.
As it is further shown in
Each mounting sleeve 1.2 is adapted to mount one unused or used needle assembly 2 or 2′. Each needle assembly 2, 2′ comprises a medical needle 2.1 with an attached needle hub 2.2 for use e.g. with a pen adapter 3.1 of an injection device 3. Each medical needle 2.1 has a distal end for piercing an injection site, e.g. the skin of a user, and a proximal end for piercing a seal of a not shown cartridge containing a medicine to be expelled and which is held in the injection device 3. The needle hub 2.2 is attached to the medical needle 2.1 and is adapted to be connected to the injection device 3.
In the rest position according to
The cover element 1.5 with the cavity 1.5.1 is designed as a sliding window and can be moved from the rest position in
In the feeding or reinsertion position according to
After use, the injection device 3 with the attached used needle assembly 2′ is put into the cavity 1.5.1 and is moved to the disposal position shown in
The cavity 1.5.1 cannot move back to the feeding and dispensing position while the injection device 3 is inserted.
When the injection device 3 is extracted from the needle storage magazine 1 the used needle assembly 2′ is retained in the mounting sleeve 1.2 and the cavity 1.5.1 is moved back from the disposal position shown in
For feeding or reinsertion the needle assembly 2, 2′ out from or into the mounting sleeve 1.2, the needle storage magazine 1 comprises a feeding and storage mechanism 1.3. The feeding and storage mechanism 1.3 is arranged within the case 1.1 of the needle storage magazine 1. In particular, the feeding and storage mechanism 1.3 is substantially arranged in the centre of the case 1.1 and opposite to the opening 1.4 positioned in the feeding and reinsertion position according to
In the exemplary embodiment, the mounting sleeve 1.2 has a cylindrical shape and is closed on both ends by a seal 1.2.3.
The needle hub 2.2 attached to the needle 2.1 has a profile shape, e.g. a circumferential collar 2.2.1, which is adapted to be connected to the injection device 3 e.g. by a snap-fit connection. Alternatively, the needle hub 2.2 can be adapted for other connection types such as for bayonet or thread connection.
A needle support 1.2.1 is arranged within the mounting sleeve 1.2. The needle support 1.2.1 has a profile shape to support the needle assembly 2 in an upright position within the mounting sleeve 1.2. In an exemplary embodiment, the needle support 1.2.1 has an L-profile. One end of the needle support 1.2.1, in particular the end that is directed inwards, is beveled such that a latching element 1.2.2 is provided. The other end of the needle support 1.2.1 engages the circumferential collar 2.2.1 of the needle assembly 2.
The needle support 1.2.1 is movably arranged within the mounting sleeve 1.2 with respect to the mounting sleeve 1.2. In an exemplary embodiment, the needle support 1.2.1 is movable together with the unused attached needle assembly 2 relative to the mounting sleeve 1.2 to be moved out the unused needle assembly 2 from the mounting sleeve 1.2 for attaching it to the injection device 3 as well as to be moved back and stored the used needle assembly 2′ into the mounting sleeve 1.2.
The needle support 101.2.1 has a U-profile to support a needle assembly 102 in an upright position whereby the closed end of the U-profile directed inwards comprises a bent hook to provide a latching element 101.2.2. The opposite open end of the U-profile comprises retaining clips 101.2.4 engaging the needle hub 102.2.
In an exemplary embodiment, the mounting sleeve 101.2 has a cylindrical shape and is closed on both ends by a seal 101.2.3.
The needle hub 102.2 attached to the needle 102.1 has a profile shape, e.g. separate shells 102.2.1, which are adapted to be connected to the injection device 3 e.g. by an alternative snap-fit connection. Furthermore, the needle hub 102.2 comprises a flange 102.2.2 on which the needle support 101.2.1 is detachably connected, e.g. by the retaining clips 101.2.4.
The needle support 101.2.1 with the attached needle assembly 2 is also movably arranged within the mounting sleeve 101.2 with respect to the mounting sleeve 101.2 to be moved out the unused needle assembly 2 from the mounting sleeve 1.2 for attaching it to the injection device 3 as well as to be moved back and stored the used needle assembly 2′ into the mounting sleeve 1.2.
The sliding assembly 1.6, sliding the cavity 1.5.1, is designed as a hand lever. The sliding assembly 1.6 slides the cavity 1.5.1 from the rest position according to
In
In the disposal position right to the feeding or reinsertion position, the ratchets 1.5.2 snap into corresponding notches 1.1.4 (shown in
The feeding and storage mechanism 1.3 feeds one of the unused needle assemblies 2 within the mounting sleeve 1.2 to the opening 1.4 which is aligned with the cavity 1.5.1 in the feeding or reinsertion position as well as draws one of the used needle assemblies 2′ back into the mounting sleeve 1.2.
In an exemplary embodiment, the feeding and storage mechanism 1.3 is designed as a gear drive. For instance, the gear drive is mounted in a gear casing 1.3.7. The gear drive comprises at least two gear rods 1.3.1, 1.3.2 and at least two gear wheels 1.3.3, 1.3.4 are movably arranged on a gear drive shaft 1.3.5 with bearings 1.3.6. The gear rods 1.3.1, 1.3.2 comprise gear rims which interact with teeth of the gear wheels 1.3.3, 1.3.4.
When an injection device 3 is inserted into the cavity 1.5.1 in the feeding and reinsertion position to pick up an unused sterile needle assembly 2 from the mounting sleeve 1.2, an end of the injection device 3 directed inwards the needle storage magazine 1 engages an end of one of the gear rods 1.3.2 which protrudes over the mounting sleeve 1.2 into the cavity 1.5.1 and pushes it down. Due to this movement, the gear rod 1.3.2 actuates the gear wheel 1.3.3 which actuates another gear wheel 1.3.4 and thus the other gear rod 1.3.1 in such a manner that this gear rod 1.3.1 breaks through the lower seal 1.2.3 of the mounting sleeve 1.2. Thereby, the gear rod 1.3.1 engages the movable needle support 1.2.1 and moves it towards the opening 1.4 and the cavity 1.5.1. The needle 2.1 breaks through the upper seal 1.2.3 and contacts the injection device 3 to reversibly lock at the injection device 3.
After use, the injection device 3 is put into the cavity 1.5.1 aligned to the opening 1.4 and positioned in the reinsertion position (=left mounting sleeve 101.2 according to
To close the retaining clips 101.2.4, the case 101.1 may comprise as a closing mechanism two rips 101.1.5 protruding from the surfaces 101.1.1, 101.1.2 inwards. Due to the movement of the needle support 101.2.1 with the attached used needle assembly 102′ according to arrow P4, the retaining clips 101.2.4 of the needle support 101.2.1 are closed by the engaged rips 101.1.5 so that the needle assembly 102′ is irreversibly fixed in the needle support 101.2.1.
Until the injection device 3 is extracted from the cavity 101.5 in the disposal position, the gear rod 101.3.2 is moved down by a not shown resilient element, e.g. a spring, and pulls the needle support 101.2.1 with the attached and fixed used needle assembly 102′ back into the mounting sleeve 101.2 in a disposal position (=right mounting sleeve 101.2 according to
In order to reduce dimensions of the needle storage magazine 201 to fit more needle assemblies 202′ into it, the mounting sleeves 201.2 are designed without one of the above described needle supports.
In an exemplary embodiment, the needle assembly 202′ may additionally comprise an elastomer ring 202.2.3 for better friction between the needle assembly 202′ and the mounting sleeve 201.2.
For unlinking the used needle assemblies 202′ without a needle support with retaining clips (so called slim-needle-tube) according to
Needle retaining clamps 207 are additionally provided which are pushed together by two pins 1.5.4 fixed on the slidable cover element 1.5, in particular the cavity 1.5.1, when the injection device 3 is moved from the feeding and reinsertion position to the disposal position according to
In an exemplary embodiment, the needle retaining clamps 207 are fixed on the inner wall of surface 201.1.1. In particular, a hinge can be added on the elongate side of each clamp 207 (not shown). Furthermore, the hinge may be designed as a prestressed, e.g. spring-loaded connection and is mounted on the above respective pin 1.5.4.
In an alternative embodiment, the pins 1.5.4 of the sliding cover element 1.5 may be avoided if a spring mechanism is provided to push the needle retaining clamps 207 together.
When the needle storage magazine 401 rotates, the top ends of the needles 402.1 brush along the surface contour 401.4.1 in such a manner that the needle ends are bent so that they do not hinder the injection device 3 to enter the neighboring cavity. As shown in the
To realize this, the needle storage magazine 401 can be equipped with an uneven number of injection needles and an even number of needles is transformed every needle transporting action. To control this, a ratchet disk 4, as shown in
The described embodiments according to the invention will be used as a needle storage magazine for easy storage and transport of injection pen needles (e.g. for dispensing insulin) and has the following advantages: The invention enables to take out needles from the needle storage magazine and to put used needles back into the needle storage magazine easily and safely. A reuse-prevention prevents the access to used needles. A feeding and storing mechanism mounts a new needle or demounts a used needle automatically to or from the injection device, e.g. an insulin pen.
The use of single needles has the advantage that a considerably higher packing density can be achieved than by the use of common insulin needles, e.g. separately packaged pen needles. So the patient can take along comfortably a needle ration for various days or weeks. The high packing density and the radial arrangement of the needle assemblies gives the needle storage magazine a handy shape that allows an easy pocket transport. The automatic feeding and storing mechanism provides an easy handling and protects the user from needle stick injuries when demounting the needle and from malfunction because of wrong mounting of the needle. By using a perforated tape to seal the mounting sleeves the user does no longer need to remove the sterile barrier manually. This simplifies the steps a user has to take to get a sterile needle from a needle storage magazine.
Furthermore, the integrated reuse prevention protects the user from unintentional reuse of a needle. It also provides a safe disposal of used needles and prevents infections and injuries because of neglectfully stored needles. As the used needles and also the sterile barrier are stored inside the case, there is no waste during the use of the needle storage magazine. If the needle storage magazine will be disposed, the used needles are protected, so there is no injury risk for people who handle the waste.
Further, the use of the injection device as a hand gear for needle transport ensures low operating forces, easy handling and good styling.
Number | Date | Country | Kind |
---|---|---|---|
11188823.6 | Nov 2011 | EP | regional |
The present application is a U.S. National Phase Application pursuant to 35 U.S.C. §371 of International Application No. PCT/EP2012/072043 filed Nov. 7, 2012, which claims priority to European Patent Application No. 11188823.6 filed Nov. 11, 2011. The entire disclosure contents of these applications are herewith incorporated by reference into the present application.
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/EP2012/072043 | 11/7/2012 | WO | 00 | 5/8/2014 |