This application claims priority from provisional application 63/543,111, filed Oct. 9, 2023, the entire contents of which are incorporated herein by reference.
This application is directed to needlepoint finishing, and more particularly, to an improved system and method of needlepoint finishing.
Current methods for needlepoint finishing utilize backings made from paper based products such as matboard, cardboard, foam board and the like. These finished products have several disadvantages. First, they lack full support due to their flexibility. Second, they suffer from degradation due to frequent bending, degradation due to humidity and can even get ruined if they get sufficiently wet by for example exposure to rain, condensation or snow. Thus, these finished products retain water which adversely affects the structure and integrity of the product.
It would be advantageous to provide a finishing system and method that overcomes the disadvantages of current needlepoint finishing techniques.
The present invention provides an improved technique/method/process for needlepoint finishing. The present invention also provides an improved mounted needlepoint canvas.
In general, needlepoint finishing involves taking a stitched canvas and turning it into a different functional or decorative finished product such as an ornament, patch or tag for clothing or bags, glass case, sign, etc. The present invention provides an enhanced/improved support for the finished product to prevent bending. The present invention also provides enhanced/improved support for the finished product to avoid the degradation problems discussed above.
In certain embodiments, the support includes a non-paper based product. That is, the support is not a foam, matboard, hardboard, cardboard, etc., as is currently used for the backing in current needlepoint finishing techniques. In some embodiments, the support of the present invention can be a rigid flat plastic material such as acrylic, PVC, polycarbonates, etc.
The paper based products currently used as backings are adversely affected by condensation and humidity, as their paper-based backing absorbs water, not just from rain but from humidity such as if placed in a humid environment. This retention of moisture wears the product and causes the paper-based board to swell and become moldy. They are also hard to dry, therefore further retaining moisture. As it harbors water, not only does the backing degrade but the needlepoint stitching can also degrade/lose its integrity as the fibers rot and lose their structure due to their contact with the moisture-retaining backing.
The present invention provides needlepoint finishing techniques that significantly reduce, if not eliminate altogether, the degradation of the support and needlepoint stitching. This is achieved through the non-absorbent rigid support which ensures moisture is not retained and maintains the integrity of the finished product. The rigid support also reduces the chances of degradation from excessive bending as in the current paper-based backings.
In accordance with one aspect of the present invention, a method for needlepoint finishing is provided comprising: a) trimming a canvas completed with a needlepoint stitched design leaving an edge portion spaced from a stitched area of the canvas to leave an unstitched area around at least a portion of a periphery of the canvas; b) cutting a non-paper based rigid support to a desired size, the size preferably being less than a size of the canvas; c) placing unstitched edges of the canvas underneath the canvas (i.e., tucking the canvas under itself around at least edges of the canvas) to substantially track a contour of the rigid support; d) placing a fabric composed of softer material than the rigid support over the rigid support; and e) attaching the fabric to one or both of the rigid support or the canvas, e.g., the stitched area and/or alternatively the unstitched area.
In some embodiments, the excess fabric is pulled tight around the support.
In some embodiments, the fabric is wrapped around at least an edge of the canvas.
In some embodiments, the outermost edge of the fabric and outermost edge of the canvas are sewn together along the outside, and in some embodiments, a cording can then be attached along the edge to provide a more finished look.
In some embodiments, the rigid support is composed of a non-absorbent material.
In some embodiments, the method further includes positioning a padding of softer material than the rigid support between the canvas, e.g., stitched area of the canvas, and the rigid support to capture the padding between the stitched area of the canvas and the rigid support.
In some embodiments, the rigid support is laser cut to the desired size.
In some embodiments, the method further includes attaching a cording positioned to hide a region where the fabric and canvas are joined.
In some embodiments, the method further includes forming at least one cutout (aperture) in the rigid support and placing a grommet in the at least one aperture to reinforce the aperture. In some embodiments, a ribbon is placed through the grommet.
In some embodiments, the method further includes placing at least one grommet in the fabric to prevent the fabric from fraying.
In accordance with another aspect of the present invention, a method for needlepoint finishing is provided comprising: a) trimming a canvas completed with a needlepoint stitched design leaving an edge portion spaced from a stitched area of the canvas to leave an unstitched area around at least a portion of a periphery of the canvas; b) cutting a non-paper based first rigid support to a desired size, the size preferably being less than a size of the canvas; c) wrapping the canvas around at least edges of the first rigid support to form a first multilayered piece comprising the canvas and first rigid support; d) wrapping a fabric around a second rigid support to form a second multilayered piece comprising the fabric and second rigid support, the fabric composed of softer material than the rigid support; e) placing the first and second multilayered pieces in apposition; and f) attaching the first and second multi-layered pieces such that the first and second rigid supports restrict bending of the canvas.
In some embodiments, the method further includes one or both of a) a first padding positioned in the first multilayered piece between the first rigid support and canvas and b) a second padding positioned in the second multilayered piece between the second rigid support and fabric.
In some embodiments, the method further includes attaching a cording positioned to hide a region where the fabric and canvas are joined.
In some embodiments, the first and second rigid supports are of different thicknesses and/or different sizes. In some embodiments, the rigid supports are composed of a non-absorbent material so as not to retain moisture.
In accordance with another aspect of the present invention a multilayered mounted needlepoint canvas is provided comprising a stitched needlepoint canvas having a front side and a back side and a first rigid support having a front side facing the canvas and an opposing back side, the first rigid support having a surface area in the front side less than a surface area of the front side of the canvas, wherein the first rigid support is formed from a non-paper based rigid material to restrict bending of the mounted canvas.
In some embodiments, a second canvas can be placed on the other side of the rigid support instead of the fabric.
In some embodiments, the first support is substantially planar.
In preferred embodiments, the first rigid support is composed of a non-absorbent material to prevent water retention and limit degradation of the mounted needlepoint canvas.
In some embodiments, the mounted needlepoint canvas further comprises a second rigid support. In some embodiments, the second support has one or both of a) a different thickness than a thickness of the first support or b) a different size than a size of the first support. In preferred embodiments, the second rigid support is composed of a non-absorbent material to prevent water retention and limit degradation of the mounted needlepoint canvas.
In some embodiments, unstitched edge regions of the canvas are wrapped around at least the edges of the first support.
In some embodiments, the mounted needlepoint canvas further comprises a padding positioned between the canvas and first support.
In some embodiments, the mounted needlepoint canvas further comprises a fabric positioned over the back side of the support, wherein edges of the fabric are wrapped around edges of the support.
In some embodiments, the mounted needlepoint canvas further comprises a cording positioned to hide a region where the fabric and canvas are joined.
In some embodiments, the mounted needlepoint canvas further comprises a first padding positioned between the canvas and first rigid support to form a first multilayered piece comprising the canvas, first padding and first rigid support, and a second padding positioned between a fabric and second rigid support to form a second multilayered piece, the fabric composed of softer material than the second rigid support, and the first and second multilayered pieces are attached.
In some embodiments, the rigid support(s) is composed of a material usable/suitable for outdoor use and/or for use in humid environments.
So that those having ordinary skill in the art to which the subject invention pertains will more readily understand how to use the technique and make and use the apparatus (device) disclosed herein, preferred embodiments thereof will be described in detail hereinbelow with reference to the drawings, wherein:
The present invention is directed to an improved method (also referred to herein as a technique or process) for needlepoint finishing. The present invention provides a one piece as well as a two piece technique for product finishing, both of which are discussed below.
The present invention is also directed to a rigidly supported multilayered mounted needlepoint canvas, the multilayer formed by the methods/techniques/processes of the present invention.
Needlepoint is typically created by threads or yarn stitched on canvases typically having a flat mesh. The threads or yarn can include for example cotton, silk, wool, synthetic or linen fibers, that are threaded through openings/apertures in the canvas in a desired pattern.
When the stitched canvas is completed, it is desirable to finish the needlepoint by mounting the canvas to a backing/support to form it into a useful or decorative/ornamental item such as a sign, ornament, patch/tag for clothing or bags, glass case, picture on stand, panel (front, back and/or side) of a box, etc. As discussed above, current mounted needlepoint canvases suffer from several disadvantages, which are addressed and solved by the present invention.
Referring now to the drawings and particular embodiments of the present disclosure, wherein like reference numerals identify similar structural features of the apparatus throughout the several views,
As shown in
Once the stitching is complete and the needlepoint design is done as schematically illustrated in
In the next step, the rigid support 16 of the present invention is cut to a desired size. Note the support 16 is made of a rigid material which is cut by laser cutting or other methods. This more rigid material provides more support than the conventionally currently used paper based products such as matboard, cardboard, foam board or the like. In the two piece embodiment, two supports 16 are cut to form the sandwich-like end product; in the one piece embodiment, only one support 16 is cut. Note each support can be one piece or two or more pieces. The supports can also be stacked to make one or two or more pieces of the same or different shapes and sizes. The rigid support is preferably made of a rigid flat plastic material such as acrylic, PVC, polycarbonates, etc.
The rigid support is preferably composed of a non-absorbent material which ensures moisture is not retained, thereby preventing damage to the support as well as the mounted canvas, and therefore maintains the integrity of the finished product. The rigid support also reduces the chances of degradation from excessive bending.
The rigid support provides a precision cut plastic form or purposely designed form of the desired shape. That is, the support in preferred embodiments is cut in a desired shape to correspond, e.g., match or conform, to a shape (contour) of the stitched canvas. However, the rigid support in alternate embodiments can be a different shape and/or a different size than the stitched canvas area.
Note the canvas is preferably trimmed to substantially track/substantially correspond, i.e., substantially follow the contour, of the rigid support, or alternatively, the rigid support is preferably trimmed to substantially track/substantially correspond, i.e., substantially follow the contour, of the canvas. In either case, the end result is the same as they are intended to substantially match.
The support can be specifically set up with offsets from the finished piece to achieve the optimal finished look. That is, the support can be sized in preferred embodiments to have a dimension, e.g., diameter, length, width, less than the dimension, e.g., diameter, length, width, of the canvas to provide a sufficient edge around its perimeter so the non-stitched area of the canvas tucked under itself in accordance with the methods disclosed herein.
The support is preferably planar or substantially planar. Two or more supports can be stacked or layered. Further, two or more supports can be of different thicknesses and/or different sizes, and/or one or more of the supports can have increased thicknesses in different areas, to provide different finished products with non-planar features.
Turning now to the two piece method of
In the next step of
In the next optional step depicted in
A ribbon, string, lace, etc. 23 can be formed by the cording itself (e.g., forming a loop in the cording) or alternatively a separate component attached to the cording 20 as shown in
The next (fourth) step of
The grommets can be used in several different ways. In one version, the grommet is placed in the fabric to prevent it from fraying. In this version, two spaced apart holes are cut through the support and the ribbon or string extends through one grommet in the fabric, through one of the holes in the support, extends across the back of the support, through the other hole in the support and lastly through the other grommet in the fabric.
In another version, the grommet is used in a more decorative fashion. Standard grommets do not have sufficient height (depth/thickness) to extend through all the layers of the product. Thus, in this version, cutouts are made through the support (i.e., portions of the support are removed) so that the fabric and canvas can be placed together in apposition so the grommet can attach to both the canvas and fabric. The ribbon or string is then inserted through the grommet and opening (cutout) and emerges from the opposing side of the multilayered piece.
As can be appreciated, with the support 16, the finished product of the embodiments disclosed herein, is more rigid as the support restricts bending. The support 16 also has the non-degradation advantages over paper based products as described above, and thus the integrity of the finished product is maintained. Due to its non-paper based composition, the finished product with the support of the present invention can be utilized for outdoor use such as outdoor signs and in humid environments.
Although the apparatus and methods of the subject invention have been described with respect to preferred embodiments, those skilled in the art will readily appreciate that changes and modifications may be made thereto without departing from the spirit and scope of the present invention as defined by the appended claims. Persons skilled in the art will understand that the various embodiments of the disclosure described herein and shown in the accompanying figures constitute non-limiting examples, and that additional components and features may be added to any of the embodiments discussed herein without departing from the scope of the present disclosure.
It will be understood by those skilled in the art that the above particular embodiments are shown and described by way of illustration only. The principles and the features of the present disclosure may be employed in various and numerous embodiments thereof without departing from the scope and spirit of the disclosure. The above-described embodiments do not restrict the scope of the disclosure.
Additionally, persons skilled in the art will understand that the elements and features shown or described in connection with one embodiment may be combined with those of another embodiment without departing from the scope of the present invention and will appreciate further features and advantages of the presently disclosed subject matter based on the description provided.
Throughout the present disclosure, terms such as “approximately,” “about”, “generally,” “substantially,” and the like should be understood to allow for variations in any numerical range or concept with which they are associated. It is intended that the use of terms such as “approximately”, “about”, “substantially”, and “generally” should be understood to encompass variations on the order of 25%, or to allow for manufacturing tolerances and/or deviations in design.
Although terms such as “first,” “second,” “third,” etc., may be used herein to describe various operations, elements, components, regions, and/or sections, these operations, elements, components, regions, and/or sections should not be limited by the use of these terms in that these terms are used to distinguish one operation, element, component, region, or section from another. Thus, unless expressly stated otherwise, a first operation, element, component, region, or section could be termed a second operation, element, component, region, or section without departing from the scope of the present invention.
Also, the phrases “at least one of A, B, and C” and “A and/or B and/or C” should each be interpreted to include only A, only B, only C, or any combination of A, B, and C.
Number | Date | Country | |
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63543111 | Oct 2023 | US |