The present application claims priority to Chinese Patent Application No. 202210179436.6, entitled “NEGATIVE ELECTRODE MATERIAL AND PREPARATION METHOD THEREFOR, NEGATIVE ELECTRODE PLATE, AND BATTERY”, and filed to the Chinese National Intellectual Property Administration on Feb. 25, 2022, the entire contents of which are incorporated into the present application by reference.
The present application relates to the technical field of battery negative electrode materials, specifically to a negative electrode material and its preparation method, a negative electrode plate, and a battery.
At present, the market-oriented negative electrode materials are mainly made of artificial graphite, with a theoretical specific capacity of 372 mAh/g. With the increasing demand for energy density in lithium-ion batteries, the development of negative electrode materials with high specific capacity has always been a research hotspot in the field of lithium-ion batteries. Although silicon-based materials have a high specific capacity (theoretical capacity of 3200 mAh/g), they also have fatal drawbacks such as high volume expansion rate and poor structural stability, resulting in poor rate performance of batteries, making it difficult to meet the demand for negative electrode materials in fast charging systems, and the cost is high.
The doping and coating of negative electrode materials have a certain improvement effect on their electrochemical performance. The doping and coating of negative electrode materials mainly involves coating amorphous carbon and conductive agents on the surface of graphite to improve the rate performance, increase the graphitization temperature, and increase the specific capacity of negative electrode materials. However, there are also defects such as the first efficiency and capacity per gram decrease, which affect the utilization of the capacity per gram of the full battery positive electrode material, which in turn affects the overall energy density of the battery.
Therefore, the technical problem to be solved in the present application is to overcome the defect that the energy density and rate of lithium batteries obtained from the negative electrode materials used in the existing technology cannot be balanced, that is, to improve the rate performance of the battery while also improving the energy density, thereby providing a negative electrode material and its preparation method.
The present application provides a negative electrode material, comprising:
Furthermore, the porosity of the porous titanium oxide is in a range from 5% to 50%, and the average pore size of the porous titanium oxide is in a range from 10 nm to 500 nm. The porosity and average pore size in the present application were measured using the nitrogen adsorption method, specifically using the nitrogen adsorption porosity tester JW-BK300C.
Furthermore, a mass ratio of the core to the shell is (90-99):(1-10).
Furthermore, a mass ratio of the porous titanium oxide to the amorphous carbon is (1:10):(88-98.5). Optionally, the mass ratio of the porous titanium oxide to the amorphous carbon is (5-10):(88-95).
Furthermore, a mass ratio of the porous titanium oxide to the conductive agent is (1-10):(0.5-2). Optionally, the mass ratio of the porous titanium oxide to the conductive agent is (5-10):(1-2).
Furthermore, a doping ratio of boron in the boron-doped graphite is in a range from 1 wt % to 20 wt %;
Furthermore, the conductive agent is selected from at least one of carbon nanotubes, graphene and super carbon black. Super carbon black, also known as super conductive carbon black (SP), is a conductive carbon black like furnace black. It is formed by aggregating native particles with a diameter of about 40 nm into native aggregates of 150-200 nm, which are then processed and formed through soft aggregation and artificial compression. Wherein, carbon nanotubes, graphene, and super carbon black can all be selected from conventional carbon nanotubes, graphene, and super carbon black in this field.
The present application also provides a method for preparing a negative electrode material, comprising the following steps:
Furthermore, the method for preparing a negative electrode material also satisfies at least one of the following 1) to 8):
In the present application, both petroleum-based needle coke and coal-based needle coke can both use conventional petroleum-based needle coke and coal-based needle coke in the field, such as, petroleum-based needle coke that meets the standard “GB/T 37308-2019 Oil-based Needle Coke” and coal-based needle coke that meets the standard “GB T 32158-2015 Coal-based Needle Coke”. Phenolic resin, furfural resin, and epoxy resin can all be selected from various specifications of phenolic resin, epoxy resin, and furfural resin in this field. Asphalt can be selected from various specifications of petroleum asphalt and coal asphalt in this field.
Furthermore, in step (1), the porous titanium oxide is added into a resin-containing organic solvent, mixed with a conductive agent-containing organic solvent, to obtain a coating solution.
The mass-volume percentage can be expressed as % (w/v).
In some optional embodiments, a mass-volume percentage of the resin in the resin-containing organic solvent is in a range from 1% to 15%; it means that the mass of resin contained in every 100 ml of the resin-containing organic solvent is 1-15 g.
In some optional embodiments, a ratio of a mass of the porous titanium oxide to a volume of the resin-containing organic solvent is (1-10) g:(2000-7600) mL.
In some optional embodiments, a mass-volume percentage of the conductive agent in the conductive agent-containing organic solvent is in a range from 0.5% to 2%; it means that every 100 ml of the conductive agent-containing organic solvent contains 0.5-2 g of the conductive agent.
In some optional embodiments, a ratio of a mass of the porous titanium oxide to a volume of the conductive agent-containing organic solvent is (1-10) g:(100-500) mL.
Furthermore, a process for preparing the porous titanium oxide comprises the following steps: heating an aqueous solution of titanate salt, adding an acid solution to adjust the pH value, carrying out a reaction, performing solid-liquid separation to keep solid, drying and carbonizing to prepare the porous titanium oxide.
Furthermore, the titanate salt is selected from at least one of calcium titanate, magnesium titanate, lithium titanate, aluminum titanate and potassium titanate; and/or, the aqueous solution of titanate salt is heated at a temperature ranging from 60° C. to 100° C. for at least 1 hour (such as 1 hour to 6 hours); and/or, the reaction is carried out for at least 1 hour (such as 1 hour to 12 hours); and/or, the carbonizing is performed at a temperature ranging from 600° C. to 1000° C. for 1 hour to 6 hours; and/or, the pH value is adjusted to 4 to 6; and/or, the acid solution is a hydrochloric acid solution, a sulfuric acid solution, a citric acid solution, an acetic acid solution, or a phosphoric acid solution. The mass percentage of titanate salt in the aqueous solution of titanate salt is in a range from 1 wt % to 10 wt %.
The present application also provides a negative electrode plate, comprising any one of the aforementioned negative electrode material or the negative electrode material prepared by any one of the aforementioned method for preparing a negative electrode material. The negative electrode plate can be prepared using conventional methods, such as homogenization, coating, etc.
The present application also provides a battery, comprising the negative electrode plate as described above, as well as a battery shell, a positive electrode plate, a separator, and an electrolyte solution, wherein the battery can be a lithium-ion battery, a sodium-ion battery, a potassium-ion battery, an aluminum-ion battery, etc.
The technical solution of the present application has the following advantages:
In order to provide a clearer explanation of the specific embodiments of the present application or technical solution in the prior art, a brief introduction will be given to the drawings required for the specific implementation or description of the prior art. It is evident that the drawings in the following description are some of the implementation modes of the present application. For ordinary technical personnel in the art, other drawings can be obtained based on these drawings without creative labor.
The following examples are provided for a better understanding of the present application, and are not limited to the best implementation mode. They do not constitute limitations on the content and scope of protection of the present application. Any product that is the same or similar to the present application obtained from the inspiration of the present application or by combining the features of the present application with other existing technologies falls within the scope of protection of the present application.
If the specific experimental steps or conditions are not specified in the examples, they can be carried out according to the conventional experimental steps or conditions described in the literature in this field. The reagents or instruments used without specifying the manufacturer are all conventional reagents and products that can be obtained through commercial procurement. For phenolic resin, all phenolic resins with a solid content of 10-90%, free phenol (%) of ≤20, and viscosity of 10-1000 mPa·s (25° C.) are suitable for the present application. For example, in the following examples and comparative examples, the phenolic resin uses phenolic resin from Wuxi Guangming Chemical Co., Ltd., model 2130; Oil-based needle coke was purchased from PetroChina Daqing Petrochemical Company or Jinzhou Petrochemical Co., Ltd., both of which meet the standard “GB/T 37308-2019 Oil-based Needle Coke”. The coal-based needle coke material was purchased from Tangshan Dongri New Energy Co., Ltd. and meets the standard “GB T 32158-2015 Coal-based Needle Coke”. The carbon nanotubes in the following examples and comparative examples were from Jiangsu Cnano Technology Co., Ltd., model LB107-44. Graphene was from Jiangsu Cnano Technology Co., Ltd., model: LB2G3-85. Asphalt was purchased from Jining super lian new materials Technology Co., Ltd., model: GB/8175. Furfural resin was purchased from Wuhan Yuancheng Technology Development Co., Ltd., model: FL resin. Epoxy resin was purchased from Wuxi Aerzi Chemical Co., Ltd., model: 128 epoxy resin.
Taking Example 1 as an example, the calculation formulae for the following parameters are as follows:
doping ratio=mass of boron atom/(mass of needle coke material+mass of boron atom)×100%;
mass of the core=mass of the precursor material; and
mass of the shell=(total mass of the porous titanium oxide+total mass of resin×Carbon content+total mass of carbon nanotubes)/(volume of carbon tetrachloride solution containing phenolic resin+volume of NMP dispersion containing nanotubes)×actual volume of the coating liquid used for the negative electrode material.
This example provides a negative electrode material and a preparation method thereof, wherein the negative electrode material comprises a core and a shell which is coated outside the core, and wherein the core is a boron-doped graphite; the doping ratio of boron in the boron-doped graphite is 9.6% (a mass fraction); and the shell includes a porous titanium oxide, an amorphous carbon, and carbon nanotubes. The porosity of the porous titanium oxide is 20%, with an average pore size of 100 nm. The mass ratio of the core to the shell is 95:5; the mass ratio of the porous titanium oxide to the amorphous carbon is 5:94, and the mass ratio of the porous titanium oxide to carbon nanotubes is 5:1.
The method for preparing the negative electrode material includes:
This example provides a negative electrode material and a preparation method thereof, wherein the negative electrode material comprises a core and a shell which is coated outside the core, and wherein the core is a boron-doped graphite; the doping ratio of boron in the boron-doped graphite is 2% (a mass fraction); and the shell includes a porous titanium oxide, an amorphous carbon, and graphene. The porosity of the porous titanium oxide is 5%, with an average pore size of 10 nm. The mass ratio of the core to the shell is 99:1; the mass ratio of the porous titanium oxide to the amorphous carbon is 10:89, and the mass ratio of the porous titanium oxide to the graphene is 10:1.
The method for preparing the negative electrode material includes:
This example provides a negative electrode material and a preparation method thereof, wherein the negative electrode material comprises a core and a shell which is coated outside the core, and wherein the core is boron-doped graphite; the doping ratio of boron in the boron-doped graphite is 20% (a mass fraction); and the shell includes a porous titanium oxide, an amorphous carbon, and carbon nanotubes. The porosity of the porous titanium oxide is 50%, with an average pore size of 500 nm. The mass ratio of the core to the shell is 90:10; the mass ratio of the porous titanium oxide to the amorphous carbon is 10:88, and the mass ratio of the porous titanium oxide to carbon nanotubes is 10:2.
The method for preparing the negative electrode material includes:
This comparative example provides a negative electrode material with the following preparation method:
95 g of the same batch of oil-based needle coke from Example 1 was added into 100 ml of carbon tetrachloride organic solvent containing 5% (w/v) phenolic resin. Then, the mixture was ground through a ball mill to mill at a rotation rate of 50 rpm/min for 48 hours, then vacuum dried. Then, the temperature was increased to 800° C. under an argon inert atmosphere in a tube furnace for carbonization for 3 hours. After that, the temperature was naturally cooled down to room temperature followed by crushing the resultant to obtain a hard carbon-coated graphite composite material.
This comparative example provides a negative electrode material and its preparation method. The negative electrode material includes a core and a shell which is coated outside the core, and the core is boron-doped graphite; the doping ratio of boron in the boron-doped graphite is 9.6% (a mass fraction); the shell includes an ordinary titanium oxide, an amorphous carbon, and carbon nanotubes. The mass ratio of the core to the shell is 95:5; the mass ratio of the ordinary titanium oxide to the amorphous carbon is 5:94, and the mass ratio of the ordinary titanium oxide to carbon nanotubes is 5:1.
The method for preparing the negative electrode material includes:
This comparative example provides a negative electrode material and a preparation method thereof. The negative electrode material includes a core and a shell which is coated outside the core, and the core is boron-doped graphite. The doping ratio of boron in the boron-doped graphite is 9.6% (a mass fraction); and the shell includes a porous iron oxide, an amorphous carbon, and carbon nanotubes. The porosity of the porous iron oxide is 30%, with an average pore size of 100 nm. The mass ratio of the core to the shell is 95:5; the mass ratio of the porous iron oxide to amorphous carbon is 5:94, and the mass ratio of the porous iron oxide to carbon nanotubes is 5:1.
The method for preparing the negative electrode material includes:
This comparative example provides a negative electrode material and a preparation method thereof. The negative electrode material comprises a core and a shell which is coated outside the core, the core is graphite, and the shell includes a porous titanium oxide, an amorphous carbon, and graphene. The porosity of the porous titanium oxide is 5%, with an average pore size of 10 nm. The mass ratio of the core to the shell is 99:1; the mass ratio of the porous titanium oxide to the amorphous carbon is 10:89, and the mass ratio of the porous titanium oxide to the graphene is 10:1. The method for preparing the negative electrode material includes:
The negative electrode material prepared in Example 1 was used for SEM testing, and the test results are shown in
According to GB/T 24533-2009 “Graphite-based Negative Electrode Materials for Lithium Ion Batteries”, the specific surface area and tap density of the negative electrode materials prepared in each example and comparative example were tested. The test results are shown in Table 1.
From Table 1, it can be seen that the specific surface area of the negative electrode material prepared in each example of the present application is significantly higher than that of Comparative Examples 1-4. The reason for this is that the surface of the composite material is coated with the porous titanium oxide material or the core is made of boron-doped material, which can improve the specific surface area of the material, and the negative electrode material obtained has an appropriate tap density.
The negative electrode materials prepared in each example and comparative example was assembled into button batteries a1, a2, a3, b1, b2, b3 and b4, respectively. The assembly method is as follows: an adhesive, a conductive agent, and a solvent were added into the negative electrode material, and stirred to make slurry, then the slurry was coated on the copper foil, dried, and rolled to obtain the negative electrode plate. The single surface density of the electrode plate coating is 6 mg/cm2; the adhesive used is LA132 adhesive, the conductive agent is SP, and the solvent is secondary distilled water. The ratio of each component is, negative electrode material:SP:LA132:secondary distilled water=95 g:1 g:4 g:220 mL; the electrolyte is LiPF6/EC+DEC (the concentration of hexafluorophosphate LiPF6 is 1.2 mol/L, and the volume ratio of ethylene carbonate EC to diethyl carbonate DEC is 1:1), a metal lithium plate is used as the counter electrode and celegard2400 is used as a separator. The assembly of the button battery was carried out in a glove box filled with argon gas, and the electrochemical performance test was conducted on the CT2001A battery tester of Wuhan Land Electronics Co., Ltd. The charging/discharging voltage is in a range from 0.005V to 2.0V, and the first discharge capacity and the first efficiency were tested at a charging and discharging rate of 0.1 C. The discharge capacity at 3 C and 0.2 C rates was also tested, and the rate (3 C/0.2 C) was obtained. The test results are shown in Table 2.
From Table 2, it can be seen that the first discharge capacity, first charge/discharge efficiency, and rate performance of the lithium battery prepared using the composite materials of Examples 1-4 of the present application are significantly higher than that of the comparative examples. The reason for this is that coating the surface of boron-doped graphite core with porous titanium oxide, amorphous carbon, and conductive agent can better utilize the structural stability of porous titanium oxide, improve the intercalation/deintercalation of lithium ions, reduce the irreversible capacity loss of the material, and improve the first efficiency. It can also better utilize the high conductivity of titanium oxide lithium ions to improve the rate performance of button batteries.
The negative electrode materials prepared in each example and comparative example were used to prepare the negative electrode plates separately, and the method and process conditions are the same as those in Experimental Example 3. A ternary material (LiNi1/3Co1/3Mn1/3O2) was used as positive electrode material, LiPF6 solution (solvent EC+DEC, volume ratio 1:1, LiPF6 concentration 1.3 mol/L) was used as electrolyte solution, and celegard2400 was used as separator, and 5 Ah pouch batteries A1, A2, A3, B1, B2, B3, and B4 were prepared, respectively. Afterwards, the cycling performance and rate performance of the pouch batteries were tested.
Test conditions for cycling performance: charging and discharging current of 1 C/1 C, voltage range of 2.8-4.2V, and 500 cycles.
Test conditions for rate performance: charging rate of 1 C/3 C/5 C/8 C, discharging rate of 1 C, and voltage range of 2.8-4.2V.
The test results are shown in Tables 3 and 4.
From Table 3, it can be seen that the cycling performance of the pouch batteries prepared using the composite materials of Examples 1-3 is better than that of the comparative examples, especially at 500 cycles. The reason for this is that in terms of 1 C/1 C rate cycling performance, the deposition of porous titanium oxide, amorphous carbon, and conductive agent on the surface of boron-doped graphite core can significantly improve the lithium ion transfer rate; at the same time, the structure stability of the porous titanium oxide is utilized to improve cycling performance.
From Table 4, it can be seen that the pouch batteries prepared using the negative electrode materials of Examples 1-3 has better constant current charging ratio. The reason for this is that coating the surface of boron-doped graphite core with porous titanium oxide, amorphous carbon, and conductive agent can better improve the lithium ion intercalation/deintercalation rate of the material during rate charging, thereby improving rate charging performance.
Obviously, the above examples are only for the purpose of clarifying the examples provided, rather than limiting the implementation modes. For ordinary technical personnel in their respective fields, different forms of changes or modifications can be made based on the above explanations. There is no need and cannot be an exhaustive list of all implementation modes here. The obvious changes or modifications arising from this are still within the scope of protection of the present application.
| Number | Date | Country | Kind |
|---|---|---|---|
| 202210179436.6 | Feb 2022 | CN | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/CN2022/106671 | 7/20/2022 | WO |