The present invention relates generally to snubbers, and more particularly to snubbers for casement windows.
Casement window assemblies are generally well known in the art. A casement window typically includes a window sash having a glass assembly surrounded by wood, vinyl or metal structure disposed in a frame with a central opening. Operable casement windows typically have the sash hinged at one side between an upper and lower hinge assembly. These assemblies enable the window to pivot between them at one side so the window may swing outward from the frame. An operator mechanism is usually attached to the lower hinge for selectively opening and closing the window sash. Casement windows are frequently used in all manner of installation locations due to their convenience, ease of use, and relative airtightness compared with sliding window designs.
Over the years, the market has demanded continually increasing window performance, including reduced window air infiltration. Typically, casement windows are designed with a stop frame structure disposed inward of the sash, against which the sash seals when the window is closed. Windows on the downwind side of a structure are subjected to negative pressure—that is, the pressure outside the structure is less than the pressure inside the structure, tending to draw the sash away from the stop frame against which it is sealed. A locking mechanism present along the lateral edge of the sash and the hinges at the top and bottom of the sash are relied upon to hold the sash in place. On the pivoting edge of the window opposite the locking mechanism edge, hardware known as snubbers are used to retain and stabilize the sash against negative pressure. One example of such negative pressure window snubber is disclosed in U.S. Pat. No. 5,742,978.
Snubbers generally function in one of two different ways: (1) a “compression snubber” causes the weatherstripping to be compressed by a desired amount and holds the sash in an optimum position against the weatherstripping to assure a sealed window; or (2) an “interlocking snubber” has features (generally hooks) that engage when the sash is exposed to high negative air pressure and prevent the snubbers from sliding past each other as the sash bows outward. A drawback of past interlocking snubber designs, however, is that there is significant clearance between the snubber components when the window is in the closed position in order to avoid interference when the window is operated. Hence, while they are generally effective for preventing excessive bowing of the sash under high negative pressure, this type of snubber does not provide the sealing performance of a compression snubber. Consequently, a higher than desired amount of air infiltrate through the assembly when the window is in its closed position.
What is needed in the industry is a window assembly having improved integrity and design capabilities when the sash is subjected to negative pressure and which provides a tighter seal between the seal and frame to inhibit air infiltration.
A casement window according to embodiments of the present invention addresses the above-mentioned needs with window hardware providing compression scaling functionality when the window is closed as well as interlocking functionally to limit excessive sash deflection in high negative pressure conditions. One embodiment of the present disclosure is directed to a negative pressure window snubber assembly for maintaining the position of a window sash. The snubber assembly includes a pair of snubbers where each snubber has a hook-shaped flange, at least one mounting aperture, and a slot aperture. The slot aperture receives the hook-shaped flange of the other snubber when the snubbers are in the normal mounting position. One snubber member is mounted to the window frame and one snubber is mounted to the window sash. The hook-shaped flanges of the snubbers are adapted for releasable engagement with one another when negative pressure is experienced by the window sash.
In another aspect, embodiments of the present disclosure are directed to a window snubber that includes a first snubber member with a rigid base and a flange. The base has features for attachment to a window frame and a slot for accommodating another snubber member. The flange is integrally formed with the rigid base and extends substantially upright from the base before terminating in a hooked end. The embodiment further includes a second snubber member including a rigid base and a flange. Likewise, the base has features for attachment to a window sash and a slot aperture for accommodating another snubber member. The flange is integrally formed with the rigid base and extends substantially upright from the base before terminating in a hooked end. Additionally, first and second snubber members are adapted to engage the hooked ends of the flanges with one another in a first position or to place each hooked flange in the slot aperture of the other snubber member in a second position.
In yet another aspect, embodiments of the present disclosure are directed to a window snubber assembly for maintaining the position of a window sash. This snubber assembly includes a base containing at least one mounting aperture and a slot aperture. The snubber assembly also includes a flange member protruding from and integral with the base that defines a hook profile at its end. The base and flange are shaped so that a similar snubber adjacently mounted is able to engage with it. In closed position, the flange is placed in the slot aperture. In another position, the flange member is able to engage the flange member of the similar snubber.
Generally, embodiments of the present disclosure are directed to an assembly for accommodating negative pressure conditions with a casement window. A first negative pressure snubber is mounted along a frame member and a second negative pressure snubber is mounted along a sash. When the sash is exposed to negative pressure, and is urged outwardly, the first and second negative pressure snubbers exert pressure against one another at their engaged abutting locations to inhibit further movement of the sash assembly. The snubbers are applied to sash and frame sections at points of high deflection to maintain seal contact when negative air pressures are encountered. The snubbers are also shaped such that the flanges provide engaged seal contact when negative air pressure is not encountered.
In an embodiment, a casement window includes a frame defining an opening and a sash operably coupled with and disposed in the frame. The sash is selectively positionable between a closed position in which the sash closes the opening defined by the frame and an open position. The window further includes a snubber assembly for maintaining the position of the window sash in the frame, the snubber assembly including a pair of snubbers. Each snubber has a base portion and a hook-shaped flange extending from the base portion. The base presents an interface surface and the flange presents a contact surface. One of the pair of snubbers is mounted to the frame and the other of the pair of snubbers is mounted to the sash, and the snubbers are disposed such that when the sash is in the closed position, the contact surface of hook-shaped flange of each snubber engages the interface surface of the other snubber. The hook-shaped flanges of the snubbers are adapted for releasable engagement when negative pressure is applied to the window sash.
In an embodiment, the contact surface of the flange of each snubber may be generally parallel with the interface surface of the snubber. In a further embodiment, the base defines a slot aperture, and wherein the interface surface faces into the slot aperture. In another embodiment, the base defines a notch in a periphery thereof, and the interface surface faces into the notch. In a further embodiment, the base defines a recess therein, and the interface surface faces into the recess.
In an embodiment, a window snubber assembly for maintaining the position of a window sash in a window frame includes a first snubber member including a base and a flange portion, the base having features for attachment to a window frame and a slot for receiving the flange portion of another snubber member, the flange portion integral with the base and extending substantially upright from the base, the flange portion terminating in a hooked end presenting a contact surface, the base presenting an interface surface facing into the slot. A second snubber member includes a base and a flange portion, the base having features for attachment to a window sash and a slot for receiving the flange portion of another snubber member, the flange portion integral with the base and extending substantially upright from the base, the flange portion terminating in a hooked end presenting a contact surface, the base presenting an interface surface facing into the slot. The contact surface of the first snubber engages the interface surface of the second snubber when the flange portion of the first snubber is received in the slot of the second snubber, wherein the contact surface of the second snubber engages the interface surface of the first snubber when the flange portion of the second snubber is received in the slot of the first snubber. The hooked end portions of the flange portions of the first and second snubbers are cooperatively shaped so as to enable hooked engagement of the first and second snubbers.
In another embodiment, a method of reducing air infiltration through a casement window under negative pressure is disclosed. The window includes a frame presenting a weather strip and a sash disposed in the frame and sealingly engaged with the weather strip. The method includes providing a snubber assembly comprising a pair of snubbers, each snubber having a base portion and a hook-shaped flange extending from the base portion, the base presenting an interface surface and the flange presenting a contact surface, and mounting one of the pair of snubbers to the frame and the other of the pair of snubbers to the sash, the snubbers disposed such that the contact surface of the hook-shaped flange of each snubber engages the interface surface of the other snubber, the engagement of the snubbers functioning to bias the sash onto the weather strip on the frame.
In a further embodiment, a casement window includes a frame including a stop member and weatherstripping on the stop member, a sash assembly disposed in the frame and sealingly engaged with the weatherstripping, and means for biasing the sash assembly in sealing contact with the weatherstripping and means for inhibiting excessive deflection of the sash away from the frame when air pressure is applied to the sash. The means for biasing the sash assembly in sealing contact with the weatherstripping may include a pair of snubbers, each snubber presenting an interface surface and a contact surface, wherein one of the pair of snubbers is mounted to the frame and the other of the pair of snubbers is mounted to the sash, the snubbers disposed such that the contact surface of each snubber engages the interface surface of the other snubber. In embodiments of the invention, each snubber includes a base and a flange portion extending from the base. In certain embodiments of the invention, the contact surface is presented by the flange and the interface surface is presented by the base. In certain embodiments, the base defines a slot aperture, and wherein the interface surface faces into the slot aperture. In certain other embodiments, the base defines a notch in a periphery thereof, and wherein the interface surface faces into the notch. In certain other embodiments, the base defines a recess therein, and wherein the interface surface faces into the recess. In embodiments of the invention, the means for inhibiting excessive deflection of the sash away from the frame when air pressure is applied to the sash includes a pair of snubbers, wherein one of the pair of snubbers is mounted to the frame and the other of the pair of snubbers is mounted to the sash, each of the snubbers including a flange with a hooked end portion, the hooked end portions of the snubbers cooperatively shaped so as to enable hooked engagement of the snubbers with each other.
It is an object of certain embodiments the present invention to inhibit deflection of casement window sashes and improve the seals of the sash with the frame when in the closed position. Furthermore, it is an object of certain embodiments of the invention to increase weather seal effectiveness by maintaining seal contact, especially on large sash sizes.
The above summary of the various representative embodiments of the invention is not intended to describe each illustrated embodiment or every implementation of the invention. Rather, the embodiments are chosen and described so that others skilled in the art may appreciate and understand the principles and practices of the invention. The figures in the detailed description that follows more particularly exemplify these embodiments.
The invention may be more completely understood in consideration of the following detailed description of various embodiments of the invention in connection with the accompanying drawings, in which:
a is a perspective view depicting the general features and structure of a casement window;
While the invention is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the invention to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives.
a depicts casement window 1 according to an embodiment of the invention. Casement window 1 generally includes sash 2 with glass assembly 3 and frame 4. Sash 2 is operably coupled to frame 4 with upper hinge assembly 5 and lower hinge assembly 6 so as to enable sash 2 to swing open and closed to selectively close the opening defined by frame 4 as desired with a crank or operator mechanism 7. Locking mechanism 8a and corresponding latches 8b can be seen along one edge 9a of the window. In some casement windows, the opposite pivoting edge 9b of the window is equipped with snubbers, as in the present disclosure.
In
It should be understood that though the description herein generally refers to casement windows, the present invention could also be used with a variety of different window types, including wide awning windows and double-hung windows, as well as windows made of a variety of different materials, such as wood or vinyl wrap windows. Specifically, snubber 10 of the present invention may be advantageously used to prevent unwanted deflection and increase the effectiveness of the seal between sash and frame of a variety of types of windows when in the closed position.
Snubber 10, which will hereafter be described, is only one example of the type of snubber which would benefit from incorporating the present invention and method. Though a particular snubber structure such as disclosed herein may be advantageously used with the present invention, once a full understanding of the present invention is obtained, it should be recognized that still other snubber configurations could also be advantageously used with the present invention.
Referring to
Flange 16 constitutes a protrusion with angled outer surface 20 that terminates in a hook 22 presenting contact surface 23. The inside engaging surface 24 of the flange 16 is somewhat concave in profile so that the hook 22 defines a laterally projecting lip 25. Further, the flange 16 generally protrudes from a raised portion 26 of the base 12 with interface surface 27 facing into slot 18. The shape and location of flange 16 enables it to be effectively used as a compression snubber within a pivoting casement window 1. When upper 5 and lower 6 hinge assemblies are cranked out to swing window 1 open, flanges 16 can easily rotate past one another. Therefore, opening the casement window is not inhibited by the snubbers.
A cross-sectional profile of the snubber 10 is shown in
As depicted in
In
It will be appreciated that snubbers 10a, 10b, may be substantially identical structures, thereby allowing ease of manufacture and interchangeability. When use with a window having vinyl sash or frame components is contemplated, apertures 14 may advantageously be located so as to correspond to the location of hinge fastener attachment reinforcement in the vinyl extrusions, since the same extrusion profile is generally used for all members in the sash assembly and likewise all members in the frame assembly. Thus, the spacing of fastener holes 14 in the sash snubber 10a corresponds with the spacing of fastener holes in the hinge sash arm. Likewise, the spacing of fastener holes 14 in the frame snubber 10b corresponds with the spacing of fastener holes in the hinge track. The arrangement therefore provides an advantageous design for PVC windows that typically extrude screw bosses in specific locations as manufacturing will be simplified and associated costs will be saved.
An alternative embodiment of a snubber 40 according to an embodiment of the invention is depicted in
Flange 44 constitutes a protrusion with angled outer surface 50 that terminates in hook 52 presenting contact surface 54. Inside engaging surface 56 of flange 44 is somewhat concave in profile so that hook 52 defines a laterally projecting lip 58. Further, flange 44 generally protrudes from raised portion 60 of base 42 with interface surface 62 facing into notch 48. The shape and location of flange 44 enables it to be effectively used as a compression snubber within a pivoting casement window 1. When upper 5 and lower 6 hinge assemblies are cranked out to swing window 1 open, flanges 44 can easily rotate past one another. Therefore, opening the casement window is not inhibited by the snubbers.
As depicted in
Another alternative embodiment of a snubber 70 according to an embodiment of the invention is depicted in
Flange 74 constitutes a protrusion with angled outer surface 80 that terminates in hook 82 presenting contact surface 84. Inside engaging surface 86 of flange 84 is somewhat concave in profile so that hook 82 defines a laterally projecting lip 88. Further, flange 74 generally protrudes from raised portion 90 of base 72 with interface surface 92 facing into recess 78. The shape and location of flange 74 enables it to be effectively used as a compression snubber within a pivoting casement window 1. When upper 5 and lower 6 hinge assemblies are cranked out to swing window 1 open, flanges 74 can easily rotate past one another. Therefore, opening the casement window is not inhibited by the snubbers.
As depicted in
The embodiments above are intended to be illustrative and not limiting. Additional embodiments are encompassed within the scope of the claims. Although the present invention has been described with reference to particular embodiments, those skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the invention. For purposes of interpreting the claims for the present invention, it is expressly intended that the provisions of Section 112, sixth paragraph of 35 U.S.C. are not to be invoked unless the specific terms “means for” or “step for” are recited in a claim.
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Number | Date | Country | |
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20100043299 A1 | Feb 2010 | US |