1. Field of the Invention
The present invention relates generally to hangers, and more particularly, to nestable pinch-grip hangers for shipping in containers. The pinch grip hangers are used for hanging pants and skirts for shipment to retailers and display of the same in a retail environment. The improved pinch-grip hangers are nestable in stacks and as such, are less costly to ship with or without garments attached thereto and easier to feed into automated production machinery.
2. Prior Art
Consumer taste and fashion have dictated a desire for mass-produced, but well-fitted garments, which are distributed and sold throughout the United States. Large national retailers of clothing generally contract with a plurality of clothing manufacturers to produce uniform standardized clothing, which is essentially identical from batch to batch, even though manufactured by different entities. These manufacturers in turn produce the clothing at their own plants, or in many cases, subcontract the production of the garments to manufacturers based in the Far East, for instance, in Hong Kong, Taiwan, Singapore and South Korea.
In the retail clothing industry clothing is typically suspended from hangers at the point of purchase. Such hangers are often inexpensive ship-on types and under prevailing garment-on-hanger programs, the garment is shipped from the manufacturer to the retailer while suspended from a hanger. Traditional garment-on-hanger pant and skirt hangers used spring clips that were manually pushed into a locking position to secure the pants or skirts to the hanger. In these hangers, a steel-retaining clip was manually clamped over a clamshell garment grip to secure the garment. Use of the hangers in this device required a manual operation to slide the steel clip over the clamshell to close the retention clip on the garment.
However, these hangers were not popular as the physical force needed to close a hanger on a thick waist band could result in increased time and labor costs to load the hanger and complaints of inadvertently broken finger nails were common. For these reasons, pinch grip hangers have become popular in recent years. However, pinch grip hangers generally have greater depth than clip hangers, resulting in fewer garments per rod or per loop when shipping the garments, and a tendency to inadvertently drop the garments when subjected to unexpected shipping loads, as adjacent hangers impact one another and open one or more of the pinch grips. The pinch-grip hangers of the prior art are typically recycled after purchase of the garment thereon. The hangers are generally shipped in quantity in shipping containers. The cost of the original shipping of the hangers is a function of the weight and cube (volume) of the container. Because of the size and shape of the pinch-grip hangers of the prior art, the volume of the container is not used effectively to hold the hangers. This leads to increased shipping costs.
Inadvertent opening of the pinch grips can also occur in a retail store environment, as customers push the garments to one side to better view a garment of interest. Various guards have been proposed in the prior art to prevent the inadvertent opening of the pinch grips, but these guards further contribute to increased depth for the product.
Therefore it is an object of the present invention to provide a pinch-grip hanger capable of nesting in a stack of pinch-grip hangers.
It is another object of the present invention to provide a nestable pinch-grip hanger capable of nesting in a stack of pinch-grip hangers to reduce the shipping costs associated with pinch-grip type hangers.
Accordingly, a nestable hanger is provided. The nestable hanger comprising: a support means for supportably hanging the hanger on a display; a body supported by the support means and having two pinch grips disposed thereon for retaining a garment therein; and nesting means for nesting the hanger in a stack of similar hangers such that the hanger interlocks with the stack of similar hangers.
Preferably, the hanger is in a plane substantially parallel with a plane of the stack of similar hangers. The hanger can also be in substantially a same plane as the stack of similar hangers.
In a first alternative, the nesting means comprises: the support means comprises a hook; and the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of similar hangers.
In another alternative, the nesting means comprises: the support means comprises a hook; and the body having a cut-out portion corresponding to at least a portion of a hook on the stack of similar hangers to accommodate the hook in the stack of similar hangers while nested together in the stack.
In still another alternative, the nesting means comprises the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of the similar hangers in the stack of hangers. In such configuration, the nestable hanger preferably further comprises means for preventing inadvertent actuation of the pinch ends while the garment is inserted between the pinch ends. In a first alternative, the means for preventing inadvertent actuation of the pinch ends comprises at least one guard member disposed on the actuation end of the first jaw, the at least one guard member projecting outwardly from the first jaw toward the actuation end of the second jaw such that an inadvertent actuation force is at least partially blocked from being applied to the actuation end of the second jaw. In a second alternative, the means for preventing inadvertent actuation of the pinch ends comprises at least one of the first and second jaws having a shape such that a widest portion of the pinch grip in a direction orthogonal to the axis of rotation is below the axis of rotation.
In a first configuration, the support means is preferably a hook integrally formed with the body. In such configuration, the nestable hanger preferably further comprises a size indicator disposed on a transition portion between the hook and the body. In an alternative configuration, the support means is a hook rotatably disposed in the body.
Also provided is a nestable hanger comprising: a hook for supportably hanging the hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of similar hangers for nesting the hanger in the stack of similar hangers such that the hanger interlocks with the stack of similar hangers.
Still provided is a nestable hanger comprising: a hook for supportably hanging the hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the body having a cut-out portion corresponding to at least a portion of a hook on a stack of similar hangers to accommodate the hook in the stack of similar hangers while nested together in the stack.
Yet still provided is a nestable hanger comprising: a hook for supportably hanging the hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of a similar hanger in a stack of hangers.
Still yet provided is a nestable hanger comprising: a support means for supportably hanging the hanger on a display; a body supported by the support means and having two pinch grips disposed thereon for retaining a garment therein; and nesting means for nesting the hanger in a stack of similar hangers such that the hanger interlocks with the stack of similar hangers, the nesting means comprising at least two of: the support means comprises a hook, and the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of similar hangers; the support means comprises a hook, and the body having a cut-out portion corresponding to at least a portion of a hook on the stack of similar hangers to accommodate the hook in the stack of similar hangers while nested together in the stack; and the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of the similar hangers in the stack of hangers.
Still yet provided is a stack of hangers comprising: a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a support means for supportably hanging the individual hanger on a display; a body supported by the support means and having two pinch grips disposed thereon for retaining a garment therein; and nesting means for nesting the individual hanger in the stack of hangers such that the individual hanger interlocks with a corresponding hanger in the stack of hangers.
Preferably, each of the individual hangers is in a plane substantially parallel with a plane of each of the other plurality of hangers in the stack of hangers. In a first alternative, each of the individual hangers is in substantially a same plane as each of the other plurality of hangers in the stack of hangers.
In a first alternative, the nesting means comprises: the support means comprises a hook; and the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of hangers.
In a second alternative, the nesting means comprises: the support means comprises a hook; and the body having a cut-out portion corresponding to at least a portion of a corresponding hook on the stack of hangers.
In a third alternative, the nesting means comprises the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of the hangers in the stack of hangers.
Each of the individual hangers in the stack of hangers preferably further comprises means for preventing inadvertent actuation of the pinch ends while the garment is inserted between the pinch ends. In a first alternative, the means for preventing inadvertent actuation of the pinch ends comprises at least one guard member disposed on the actuation end of the first jaw, the at least one guard member projecting outwardly from the first jaw toward the actuation end of the second jaw such that an inadvertent actuation force is at least partially blocked from being applied to the actuation end of the second jaw. In a second alternative, the means for preventing inadvertent actuation of the pinch ends comprises at least one of the first and second jaws having a shape such that a widest portion of the pinch grip in a direction orthogonal to the axis of rotation is below the axis of rotation.
In a first configuration, the support means for each of the individual hooks in the plurality of hooks is preferably a hook integrally formed with the body. In such configuration, the stack of hangers preferably further comprise a size indicator disposed on a transition portion between the hook and the body on each of the individual hangers in the plurality of hangers. In another configuration, the support means for each of the individual hooks in the plurality of hangers is preferably a hook rotatably disposed in the body.
Still yet provided is a stack of hangers comprising: a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a hook for supportably hanging the individual hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; and wherein the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of hangers for nesting the individual hanger in the stack of hangers such that the hanger interlocks with a corresponding hanger in the stack of hangers.
Still yet provided is a stack of hangers comprising: a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a hook for supportably hanging the individual hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the body having a cut-out portion corresponding to at least a portion of a hook disposed on the stack of hangers to accommodate the hook in the stack of hangers while nested together in the stack.
Still yet provided is a stack of hangers comprising: a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a hook for supportably hanging the individual hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of a hanger in the stack of hangers.
Still yet provided is a stack of hangers comprising: a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a support means for supportably hanging the individual hanger on a display; a body supported by the support means and having two pinch grips disposed thereon for retaining a garment therein; and nesting means for nesting the individual hanger in the stack of hangers such that the individual hanger interlocks with a corresponding hanger in the stack of hangers, the nesting means comprising at least two of: the support means comprises a hook, and the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of hangers; the support means comprises a hook, and the body having a cut-out portion corresponding to at least a portion of a hook disposed on the stack of hangers to accommodate the hook from a corresponding hanger in the stack of hangers while nested together in the stack; and the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a pocket of a corresponding hanger in the stack of hangers.
Still yet provided is a container of hangers. The container comprising: walls defining an interior; and a plurality of stacks of hangers disposed in the interior, each of the individual stacks of hangers comprising a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a support means for supportably hanging the individual hanger on a display; a body supported by the support means and having two pinch grips disposed thereon for retaining a garment therein; and nesting means for nesting the individual hanger in the stack of hangers such that the individual hanger interlocks with a corresponding hanger in the stack of hangers.
In a first alternative, each of the individual hangers is in a plane substantially parallel with a plane of each of the other plurality of hangers in the stack of hangers. In another alternative, each of the individual hangers is in substantially a same plane as each of the other plurality of hangers in the stack of hangers.
In a first alternative, the nesting means comprises: the support means comprises a hook; and the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of hangers.
In a second alternative, the nesting means comprises: the support means comprises a hook; and the body having a cut-out portion corresponding to at least a portion of a corresponding hook on the stack of hangers.
In a third alternative, the nesting means comprises the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of the hangers in the stack of hangers.
Preferably, each of the individual hangers further comprises means for preventing inadvertent actuation of the pinch ends while the garment is inserted between the pinch ends. In a first alternative, the means for preventing inadvertent actuation of the pinch ends comprises at least one guard member disposed on the actuation end of the first jaw, the at least one guard member projecting outwardly from the first jaw toward the actuation end of the second jaw such that an inadvertent actuation force is at least partially blocked from being applied to the actuation end of the second jaw. In another alternative, the means for preventing inadvertent actuation of the pinch ends comprises at least one of the first and second jaws having a shape such that a widest portion of the pinch grip in a direction orthogonal to the axis of rotation is below the axis of rotation.
In a first configuration, the support means for each of the individual hooks in the plurality of hooks is a hook integrally formed with the body. In such configuration, the container of hangers preferably further comprise a size indicator disposed on a transition portion between the hook and the body on each of the individual hangers in the plurality of hangers. In another configuration, the support means for each of the individual hooks in the plurality of hangers is a hook rotatably disposed in the body.
Still yet provided is a container of hangers, the container comprising: walls defining an interior; and a plurality of stacks of hangers disposed in the interior, each of the individual stacks of hangers comprising a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a hook for supportably hanging the individual hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; and wherein the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of hangers for nesting the individual hanger in the stack of hangers such that the hanger interlocks with a corresponding hanger in the stack of hangers.
Still yet provided is a container of hangers, the container comprising: walls defining an interior; and a plurality of stacks of hangers disposed in the interior, each of the individual stacks of hangers comprising a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a hook for supportably hanging the individual hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the body having a cut-out portion corresponding to at least a portion of a hook disposed on the stack of hangers to accommodate the hook in the stack of hangers while nested together in the stack.
Still yet provided is a container of hangers, the container comprising: walls defining an interior; and a plurality of stacks of hangers disposed in the interior, each of the individual stacks of hangers comprising a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a hook for supportably hanging the individual hanger on a display; and a body supported by the hook and having two pinch grips disposed thereon for retaining a garment therein; wherein the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a corresponding pocket of a hanger in the stack of hangers.
Still yet provided is a container of hangers, the container comprising: walls defining an interior; and a plurality of stacks of hangers disposed in the interior, each of the individual stacks of hangers comprising a plurality of nestable hangers, each individual hanger in the plurality of nestable hangers being nested with at least one other individual hanger in the plurality of hangers, each individual hanger comprising: a support means for supportably hanging the individual hanger on a display; a body supported by the support means and having two pinch grips disposed thereon for retaining a garment therein; and nesting means for nesting the individual hanger in the stack of hangers such that the individual hanger interlocks with a corresponding hanger in the stack of hangers, the nesting means comprising at least two of: the support means comprises a hook, and the two pinch grips being equidistant from the hook on opposite ends of the body in a first direction, the pinch grips further being offset in a second direction orthogonal to the first direction by an amount equal to a thickness of at least a portion of a corresponding hook in the stack of hangers; the support means comprises a hook, and the body having a cut-out portion corresponding to at least a portion of a hook disposed on the stack of hangers to accommodate the hook from a corresponding hanger in the stack of hangers while nested together in the stack; and the pinch grips each having first and second jaws, the first jaw being disposed on the body and the second jaw being pivotally disposed with respect to the first jaw about an axis of rotation, each of the first and second jaws having a pinch end and an actuatable end, the pinch ends being biased together and being actuated apart by an actuation force applied at the actuation ends, the actuatable ends defining a pocket having a shape and size larger than a size and shape of the pinch ends such that the pinch ends are accommodated into a pocket of a corresponding hanger in the stack of hangers.
Still yet provided is a method for transporting hangers. The method comprising: providing a nestable pinch-grip hanger; nesting a plurality of the nestable pinch-grip hangers into at least one stack of hangers; and transporting the at least one stack of hangers between destinations.
Preferably, the at least one stack of hangers comprises a plurality of stacks of hangers, wherein the transporting further comprises stacking the plurality of stacks of hangers in a shipping container and transporting the shipping container between the destinations.
Still yet provided is a method for handling hangers, the method comprising: providing a nestable pinch-grip hanger; nesting a plurality of the nestable pinch-grip hangers into at least one stack of hangers; feeding the at least one stack of hangers into a processing station of an automated hanger processing apparatus; and processing each of the plurality of nestable pinch-grip hangers in the at least one stack of hangers.
Preferably, the processing comprises inserting a garment on each of the plurality of nestable pinch-grip hangers in the at least one stack of hangers. Alternatively, the processing comprises inserting a size indicator on each of the plurality of nestable pinch-grip hangers in the at least one stack of hangers.
These and other features, aspects, and advantages of the apparatus and methods of the present invention will become better understood with regard to the following description, appended claims, and accompanying drawings where:
Preferred implementations of the improved pinch grip hanger of the present invention are illustrated in
In the hanger of
As discussed more fully below and illustrated in
As illustrated in
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
Referring now to
Those skilled in the art will appreciate that the novel nesting hangers 100, 200 and nesting stacks thereof 300, 400 provide for greater shipping density than would be possible with pinch-grip hangers of the prior art which are loosely packaged in containers. Those skilled in the art will also appreciate that the nesting means, particularly due to the offset and cut-out discussed above, also provide for greater display density when garments are disposed thereon and the hangers are hung from a display. Furthermore, the means for preventing inadvertent actuation discussed above, provides means for inadvertent actuation of the pinch grips 106, 206 when a garment is retained by the pinch grips 106, 206 when the hangers 100, 200 are both hung from a display and while being transported with the garments retained thereon.
Referring now to
Referring back to
Referring now to
Referring now to
The size indicator 150 includes finger means 134 for engaging the fixed and pivoting latches 140, 142, respectively, such that the size indicator is secured on the web during normal use. However, the size indicator is releasably secured on the web 128 such that it may be released from the web 128 when the pivoting latch 142 is pivoted out of engagement with the finger means 134 of the size indicator when the release force (FR) is applied. The finger means 134 preferably comprises an inwardly facing ridge 134a, 134b disposed at each of the foremost edges 131, 132 and projecting inwards towards the channel 166 of the size indicator 150.
In an alternative version, a second size indicator 150a of the first embodiment is illustrated in
Referring back to
The web preferably also has an outermost edge 128d having an outermost portion 128e of a predetermined cross-section. The first version of the size indicator 150 has a trough 170c (
The engagement abutments 162a, 164a cooperate with the trough 170 or the first and second spaced projections 160a, 160b to prevent side-to-side movement of the size indicator on the web and contribute to a secure and solid attachment of the size indicator tot he hanger.
Referring to
Referring now to
To release the size indicators 150, 150a from the web 128, a releasing force (FR) is applied to the cantilevered end 168 of the pivoting latch 142, preferably by engaging the dimple 141 thereon with a release tool (not shown). The release force (FR) results in the pivoting latch 142 to pivot about the living hinge 130 in the direction of arrow G. As can be seen in
While there has been shown and described what is considered to be preferred embodiments of the invention, it will, of course, be understood that various modifications and changes in form or detail could readily be made without departing from the spirit of the invention. It is therefore intended that the invention be not limited to the exact forms described and illustrated, but should be constructed to cover all modifications that may fall within the scope of the appended claims.
This application claims priority under 35 U.S.C. § 120 as a continuation of U.S. patent application Ser. No. 10/367,231, filed 14 Feb. 2003, now U.S. Pat. No. 7,089,599, which is a continuation-in-part of U.S. application Ser. No. 10/076,790, filed Feb. 15, 2002, now U.S. Pat. No. 7,121,439, and Ser. No. 10/292,128, filed Nov. 12, 2002, now U.S. Pat. No. 6,923,350. The complete disclosures of the foregoing applications are incorporated herein by their reference.
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Number | Date | Country | |
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20060208014 A1 | Sep 2006 | US |
Number | Date | Country | |
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Parent | 10367231 | Feb 2003 | US |
Child | 11357543 | US |
Number | Date | Country | |
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Parent | 10076790 | Feb 2002 | US |
Child | 10367231 | US | |
Parent | 10292128 | Nov 2002 | US |
Child | 10076790 | US |