Network data transmission cable connector

Information

  • Patent Grant
  • 6409544
  • Patent Number
    6,409,544
  • Date Filed
    Wednesday, May 23, 2001
    23 years ago
  • Date Issued
    Tuesday, June 25, 2002
    22 years ago
Abstract
A network data transmission cable connector is constructed to include a connector plug, a plastic conductor holder block and a metal shield respectively mounted in the connector plug and adapted to guide the electrically insulated conductors of the twisted pairs of a cable into contact with respective metal terminals in the connector plug, the metal shield having a corrugated configuration adapted to separate the twisted pairs of the cable, for enabling the first, second and third twisted pairs of the cable to be separately supported above the metal shield and the two electrically insulated conductors of the fourth twisted pair of the cable to be separately supported below the metal shield.
Description




BACKGROUND OF THE INVENTION




The present invention relates to electric connectors and, more specifically, to a network data transmission cable connector for connection between a cable and a modem.




Twisted pairs, coaxial cables, and fiber optical cables are commonly used as data transmission media for data transmission between transmitter means and receiver means.




A twisted pair includes two electrically insulated conductors arranged together in a spiral form. It can be used as a communication chain. As illustrated in

FIG. 1

, a network transmission cable


50


is comprised of a cable


51


, and two connectors


52


. The cable


51


is comprised of multiple twisted pairs


53


(for example, four twisted pairs as shown in

FIG. 2

) arranged in parallel, and a protective sleeve


54


covering the twisted pairs


53


. The connectors


52


are respectively connected to the two ends of cable


51


for enabling the cable


51


to be connected between two communication apparatus. It is well known that arranging electrically insulated conductors


59


in twisted pairs


53


greatly reduces electromagnetic interference between the electrically insulated conductors


59


. However, the lead ends and tail ends of the electrically insulated conductors


59


of the twisted pairs


53


must be maintained straight, so that the electrically insulated conductors


59


can be respectively inserted into the respective connectors


52


, and the respective terminals


55


of the connectors


52


can pierce through the insulator of the respective electrically insulated conductors


59


to make a respective electric contact (see FIG.


4


). Because the lead ends and tail ends of the electrically insulated conductors


59


of the twisted pairs


53


are maintained straight in the connectors


52


, electromagnetic interference exists in the connectors


52


.




In order to eliminate the aforesaid electromagnetic interference problem, an improved structure of connector


52


is developed. This improved structure of connector


52


, as shown in

FIG. 2

, comprises a connector plug


60


, and a plastic conductor holder


56


. The connector plug


60


comprises a backwardly extended mounting chamber


61


, a back opening


62


on the back side thereof through which the plastic conductor holder


56


is inserted into the mounting chamber


61


, a plurality of horizontal conductor slots


64


respectively forwardly extended from the mounting chamber


61


and adapted to receive the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


, a plurality of vertical terminal slots


63


respectively disposed at the front side thereof in communication with the conductor slots


64


, and a plurality of metal terminals


55


respectively mounted in the vertical terminal slots


63


. The plastic conductor holder


56


holds the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


in the mounting chamber


61


of the connector plug


60


, comprising a back opening


57


, which receive the twisted pairs


53


of the cable


51


, and parallel conductor slots


58


, which receive the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


respectively, for enabling the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


to be respectively inserted into the conductor slots


64


of the connector plug


60


upon insertion of the plastic conductor holder


56


with the twisted pairs


53


of the cable


51


into the mounting chamber


61


of the connector plug


60


, so that the metal terminals


55


can pierce through the insulator of each electrically insulated conductor


59


of the twisted pairs


53


of the cable


51


to make a respective electric contact (see FIG.


3


). Because the lead (or tail) ends of the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


are kept straight for contact with the metal terminals


55


respectively, electromagnetic interference exists in the straight lead (or tail) ends of the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


. Furthermore, because the conductor holder


56


is molded from plastics, it cannot protect the electrically insulated conductors


59


of the twisted pairs


53


of the cable


51


against electromagnetic interference.




SUMMARY OF THE INVENTION




The present invention has been accomplished under the circumstances in view. It is the main object of the present invention to provide a network data transmission cable connector, which minimizes electromagnetic interference between the conductors of the twisted pairs of the cable.




According to one aspect of the present invention, the network data transmission cable connector is adapted to receive the electrically insulated conductors of the twisted pairs of a cable having a protective outer sleeve and 4 twisted pairs in the protective outer sleeve. The network data transmission cable connector comprises a connector plug, a plastic conductor holder block and a metal shield respectively mounted in the connector plug and adapted to guide the electrically insulated conductors of the twisted pairs of a cable into contact with respective metal terminals in the connector plug, the metal shield having a corrugated configuration adapted to separate the twisted pairs of the cable, for enabling the first, second and third twisted pairs of the cable to be separately supported above the metal shield and the two electrically insulated conductors of the fourth twisted pair of the cable to be separately supported below the metal shield.




According to another aspect of the present invention, the conductor holder block comprises eight conductor holes alternatively arranged into two horizontal rows at different elevations for guiding the electrically insulated conductors of the twisted pairs of the cable separately into contact with the respective metal terminals of the connector plug.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a perspective view of a network data transmission cable according to the prior art.





FIG. 2

is an exploded view of the network data transmission cable according to the prior art.





FIG. 3

is a sectional view in an enlarged scale of the connector shown in FIG.


2


.





FIG. 4

is another sectional view in an enlarged scale of the connector shown in FIG.


2


.





FIG. 5

is an exploded view, partially cutaway of the present invention.





FIG. 6

is a sectional view in an enlarged scale of the present invention.





FIG. 7

is another sectional view in an enlarged scale of the present invention.





FIG. 8

is still another sectional view in an enlarged scale of the present invention.





FIG. 9

is an exploded view of an alternate form of the present invention.





FIG. 10

is a sectional view in an enlarged scale of the embodiment shown in FIG.


9


.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT




Referring to

FIGS. 5 and 6

, a network data transmission cable connector


10


is shown comprised of a connector plug


40


, a conductor holder block


18


, and a metal shield


11


. The connector plug


40


comprises a backwardly extended mounting chamber


41


, a back opening


42


on the back side thereof through which the metal shield


11


and the conductor holder block


18


are inserted into the mounting chamber


41


, a plurality of horizontal conductor slots


46


respectively forwardly extended from the mounting chamber


41


and adapted to receive the electrically insulated conductors


34




a


;


34




b


of the twisted pairs


31


˜


34


of the cable


30


, a plurality of vertical terminal slots


43


respectively disposed at the front side thereof in communication with the conductor slots


46


, and a plurality of metal terminals


45


respectively mounted in the vertical terminal slots


43


. The horizontal conductor slots


46


are alternatively arranged into two horizontal rows at different elevations (see FIG.


6


). After connection of the network data transmission cable connector


10


to the cable


30


, the metal terminals


45


respectively pierce the insulator of each of the electrically insulated conductors


34




a


;


34




b


of the twisted pairs


31


˜


34


of the cable


30


to make a respective electric contact (see FIG.


8


). The metal shield


11


is a thin sheet of metal mounted in the mounting chamber


41


of the connector plug


40


to separate the twisted pairs


31


˜


34


of the cable


30


, i.e., to let a part of the twisted pairs


31


˜


34


of the cable


30


be supported on the top side of the metal shield


11


and the other part of twisted pairs


31


˜


34


of the cable


30


be arranged at the bottom side of the metal shield


11


. According to the present preferred embodiment, the metal shield


11


is a thin sheet of metal stamped into a corrugated configuration defining three parallel grooves, namely, the first longitudinal groove


12


, the second longitudinal groove


13


and the third longitudinal groove


14


on the top side thereof adapted to receive the first twisted pair


31


, second twisted pair


32


and third twisted pair


33


of the cable


30


respectively, and two parallel grooves, namely, the fourth longitudinal groove


15


and the fifth longitudinal groove


16


on the bottom side thereof adapted to receive the two electrically insulated conductors


34




a


;


34




b


of the fourth twisted pair


34


of the cable


30


. Because the first twisted pair


31


, second twisted pair


32


and third twisted pair


33


of the cable


30


are respectively separated from one another by the first longitudinal groove


12


, second longitudinal groove


13


and third longitudinal groove


14


of the metal shield


11


and the two electrically insulated conductors


34




a


;


34




b


of the fourth twisted pair


34


are separated from each other by the fourth longitudinal groove


15


and fifth longitudinal groove


16


of the metal shield


11


, electromagnetic interference in the network data transmission cable connector


10


is minimized. The metal shield


11


further comprises rear extension


17


backwardly extended from the middle part thereof (the rear end of the second longitudinal groove


13


) for insertion into the protective sleeve


35


of the cable


30


to secure the metal shield


11


positively to the cable


30


.




Referring to

FIGS. 5 and 7

, the conductor holder block


18


is a rectangular block molded from plastics, comprising eight conductor holes


19


;


20


alternatively arranged into two horizontal rows at different elevations and adapted to receive the electrically insulated conductors of the twisted pairs


31


˜


34


of the cable


30


, for enabling the electrically insulated conductors of the twisted pairs


31


˜


34


of the cable


30


to be respectively inserted into the conductor slots


46


of the connector plug


40


. The conductor holes


19


;


20


can be made having any of a variety of forms. For example, the conductor holes


19


at the upper elevation can be open holes horizontally extended through front and back sidewalls of the conductor holder block


18


and vertically extended through the top sidewall of the conductor holder block


18


, and the conductor holes


20


at the lower elevation can be open holes horizontally extended through front and back sidewalls of the conductor holder block


18


and vertically extended through the bottom sidewall of the conductor holder block


18


.




In the embodiment shown in

FIG. 5

, the conductor holder block


18


and the metal shield


11


are separately installed in the connector plug


40


. As an alternate form of the present invention, the conductor holder block


18


can be directly molded on the front side of the metal shield


11


(see FIGS.


9


and


10


).




A prototype of network data transmission cable connector has been constructed with the features of FIGS.


5


˜


10


. The network data transmission cable connector functions smoothly to provide all of the features discussed earlier.




Although particular embodiments of the invention have been described in detail for purposes of illustration, various modifications and enhancements may be made without departing from the spirit and scope of the invention. Accordingly, the invention is not to be limited except as by the appended claims.



Claims
  • 1. A network data transmission cable connector adapted to receive electrically insulated conductors of twisted pairs of a cable having a protective outer sleeve and 4 twisted pairs in the protective outer sleeve, comprising:a connector plug, said connector plug comprising a backwardly extended mounting chamber adapted to receive the twisted pairs of the cable, a back opening through which the twisted pairs of the cable are inserted into said mounting chamber, a plurality of horizontal conductor slots respectively forwardly extended from said mounting chamber and adapted to receive the electrically insulated conductors of the twisted pairs of the cable respectively, said horizontal conductor slots being alternatively arranged into two horizontal rows at different elevations, and a plurality of vertical terminal slots respectively disposed at a front side thereof in communication with said conductor slots; a metal shield mounted inside said mounting chamber of said connector plug and separating the twisted pairs of the cable into an upper part supported above said metal shield and a lower part arranged below said metal shield; a conductor holder block mounted inside said mounting chamber of said conductor plug and disposed in front of said metal shield and adapted to guide the electrically insulated conductors of the twisted pairs of the cable into the conductor slots of said connector plug, said conductor holder block comprising an upper horizontal row of conductor holes and a lower horizontal row of conductor holes alternatively arranged at different elevations for the passing of the electrically insulated conductors of the twisted pairs of the cable; and a plurality of metal terminals respectively mounted in said vertical terminal slots and adapted to pierce the insulation of each of the electrically insulated conductors of the twisted pairs of the cable to make a respective electric contact, wherein said metal shield comprises a first longitudinal groove, a second longitudinal groove, and a third longitudinal groove respectively disposed on a top sidewall thereof and adapted to receive the first, second and third twisted pairs of the cable respectively, a fourth longitudinal groove and a fifth longitudinal groove respectively disposed on a bottom sidewall thereof and receiving the two electrically insulated conductors of a fourth twisted pair of the cable.
  • 2. The network data transmission cable connector of claim 1 wherein said metal shield further comprises a rear extension backwardly extended from a middle part thereof for insertion into the outer protective sleeve of the cable to secure said metal shield to the cable.
  • 3. The network data transmission cable connector of claim 1 wherein said metal shield further comprises a rear extension backwardly extended from said second longitudinal groove for insertion into the outer protective sleeve of the cable to secure said shield to the cable.
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5899770 Ezawa May 1999 A
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6080007 Dupuis et al. Jun 2000 A
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