The present invention relates generally to network jack assemblies, and more specifically to a network jack having-built-in transformer and/or filter circuitry.
High speed communications circuit boards often incorporate various kinds of connectors by which telecommunication equipment are connected. One kind of connector is an IEC 60603-7 8P8C standard connector, which is commonly called an RJ-45 connector, used for high speed network communications. Typical high speed applications include networks such as Ethernet operating over a 10BASE-T, 100BASE-T lines, 1000BASE-T, as well as others.
A full 8P8C standard connection consists of a male plug and a female jack, each with eight equally-spaced contacts. On the plug, the contacts are flat metal strips positioned parallel to the connector body. Inside the jack, the contacts are metal spring wires arranged at an angle toward the insertion interface. When the plug is mated with the jack, the contacts meet and create an electrical connection. The spring tension of the jack contacts creates the interface. The housing can include a single spring loaded, thumb operated retention mechanism. Such connectors are ubiquitous in local area network environments.
The 8P8C standard connection suffers from the drawback in that the connectors can be damaged and or dislodged by inadvertent impact and/or mechanical stress. To address these issues, a new Ethernet connection system has been developed that incorporates a more robust physical connection, and one with a reduced footprint. This system, based on the standard IEC/PAS 620176-3-124, is available from Hirose Electric Co., Ltd. and Harting Industrial under the registered trademark ix Industrial®. The Hirose/Harting system includes a jack that has a central bar with vertically spaced connector on each side of the central bar. The central bar is surrounded by the receptacle housing. The corresponding plug 2, which is shown in
The insertable plug portion 3 is received within the receptacle housing of the jack such that plug surrounds the central bar. The contacts of the plug engage and electrically connect with the contacts on the central bar. The base of the corresponding plug includes an actuator 9a for controllably retracting a detent 9 on the insertable plug portion. The detent is configured to retain the plug within the receptacle housing. The jack includes traces that provide a direct conductive connection from each of the vertical space connectors to a corresponding pin that is mountable on a circuit board.
Even though the Hirose/Harting system employs shielded jacks to limit EMI, the devices still can be subject to cross-coupling of the radiation between adjacent pins, or on the traces of the circuit board to which they are mounted. In addition, digital transmissions generally are sensitive to noise artifacts. For these reasons, high speed communications boards usually include various filtering components in order to minimize unwanted cross-talk and provide the required isolation between the user and the line and filtering of undesirable noise to allow only the necessary frequency bandwidth to pass for accurate communication.
Noise suppressors, such as a common mode choke coil, are known in the art. The noise suppression circuitry is typically mounted on the PC motherboard and is connected in series with a network jack, which is also mounted to the PC board. However, such signal conditioning devices consume board real estate, which could otherwise be used to mount additional circuitry. The current jack design for use in the available systems implementing the IEC/PAS 61076-3-124 standard is designed for minimal size, and does not contain any room for additional components.
What is needed is a jack design for available plugs implementing IEC/PAS 61076-3-124 that avoids the problems associated noise and crosstalk without detracting from the miniaturization advantages enabled by the standard.
At least some embodiments described herein address the problems by implementing a network jack that incorporates signal conditioning circuit in a way that conserves circuit board space.
In one embodiment, a network jack includes a connector, an outer housing, and a circuit board. The connector is configured to operably connect to a plug for conveying Ethernet network signals between the plug and the connector. The connector includes a first set of conductive leads disposed in an adjacent manner a first side of a central bar, and a second set of conductive leads disposed in an adjacent manner on a second side of the central bar. The connector has a connector housing formed in part by a plurality of walls defining an interior, wherein the central bar is disposed in the interior, and spaced part from each of plurality of walls. The outer housing is disposed about and contains the connector housing, and has a width approximately equal to a width of a housing of the plug. The circuit board is disposed within the housing, and supports a plurality of transformers and/or common-mode chokes. The circuit board provides at least a portion of an electrical connection between the conductive leads and the transformers and/or common mode chokes. The circuit board may alternatively, or in addition, include other filter circuitry.
Another embodiment is a network jack that also includes a connector, an outer housing and a circuit board. The connector is configured to operably connect to a plug for conveying Ethernet network signals between the plug and the connector. The connector includes a plurality of conductive leads disposed in a adjacent manner on a central bar. The connector has a connector housing formed in part by a plurality of walls defining an interior, wherein the central bar is disposed in the interior, and spaced part from each of plurality of walls. The outer housing is disposed about and contains the connector housing. The outer housing has a width approximately equal to a width of a housing of the plug. The circuit board is disposed within the outer housing. The circuit board supports a plurality of transformers, and provides at least a portion of an electrical connection between the conductive leads and the transformers.
The above-described features and advantages, as well as others, will become more readily apparent to those of ordinary skill in the art by reference to the following detailed description and accompanying drawings.
The plug 2 shown in
The case 4 has a lateral width (perpendicular to the plugging direction a) that exceeds the lateral width of the plug portion 3, i.e. the distance between the outer surfaces of the side walls 6a, 6b. As discussed above, the case 4 has a lateral width in this embodiment of approximately 9 mm to 10 mm and the plug portion 3 has a lateral width of approximate 4 to 4.5 mm. The width of the case 4 exceeds the width of the plug portion 3 to, among other things, accommodate the wire terminations from the cable 5. The front face of the case 4, which interfaces with a corresponding jack, has a height of approximately 16 mm.
In this embodiment, the network jack 10 (
The connector 12 is configured to receive (in the plugging direction a) and connect to the plug portion 3, such that Ethernet network signals propagate between the plug portion 3 and the connector 12. To this end, the connector 12 includes a plurality of conductive leads 14 and a connector housing 18. Reference is also made to
The conductive leads 14 are disposed in a vertically adjacent manner on a central bar 16. It will be appreciated that the terms “vertical” and “horizontal” (and height and width) as used herein are used for convenience, and presume a frame of reference wherein the surface of the printed circuit board to which the jack 10 is to be connected defines the horizontal plane. A first set of the conductive leads 14 is disposed on a first surface 16a of the central bar 16, and a second set of conductive leads 14 is disposed on an a second, opposite, surface 16b of the central bar 16. In this embodiment, the leads 14 are spaced and disposed on the central bar 16 in a conventional manner to align with and connect to leads 7 on the plug 2.
The connector housing 18 is formed in part by a plurality of walls 20a-20d defining an interior 22. The central bar 16 is disposed in the interior 22, and is spaced part from each of plurality of walls 20a-20d. The connector housing 18 includes spring features 24 on the side walls 20a, 20b to assist in biasing the plug 2, not shown in
The outer housing 30 is a container that is disposed about and contains the connector housing 18 and the circuit board 32. In this embodiment, the outer housing 30 includes a case 31 and a shield 33.
In general, the outer housing 30 has a width that is approximately equal to a width of the case 4 of the plug 2, for example, approximately 9 mm to 10 mm. As a result, the minimum spacing between the outer housing 30 and similar outer housings of adjacent jacks (having the design of the jack 10) is the same as prior art devices. Specifically, in the prior art devices, the minimum spacing between jacks was defined by the width of the plug 2, and specifically, the case 4. In the embodiment described herein, the width of the jack 10 is increased to the same width as the case 4 to accommodate additional circuitry within the case, while not requiring any larger footprint.
In this embodiment, the outer housing 30 has size sides in the shape of a rectangular box, including a first side 30a, an opposing second side 30b, a front side 30c, a rear side 30d, a top side 30e, and bottom side 30f. With reference to
Referring again to the embodiment described herein, the front side 30c is a wall having a main rectangular surface extending that is perpendicular to the plugging direction a, and which extends from the top side 30e to the bottom side 30f (not part of the shield 33), and from the first side 30a to the second side 30b. The front side 30c thus has a width that is greater than the width of the connector housing 12, and preferably has a width of approximately 9 mm to 11 mm in this embodiment. The front side 30c includes a plug opening 50 through which the plug portion 3 of the plug may be received. The plug opening 50 is aligned with the open end of the connector housing 12 such that plug portion 3 may pass through the plug opening 50 and into the connector housing 12. The rear side 30d, shown in phantom in
With reference to
Referring specifically to
The bottom side 30f does not extend all the way to the rear side 30d, but rather ends about two-thirds of the length, leaving a void 40 in which a portion of the pin frame 35 is disposed, as will be discussed further below in detail. The bottom side 30f in this embodiment also includes two pedestals 36 extending downward (away from the interior 22) disposed nearer the front side 30c than the rear side 30d. The pedestals 36 are non-conductive spacers that provide support to the front portion of the outer housing 30.
With reference to
As shown in
In the example of
The upright portions 34c of the pins 34 form two rows defining a passage 56 therebetween. The passage 56 has a width approximately equal to a thickness of the circuit board 32, such that the circuit board 32 can be vertically retained in the passage by the two rows of upright portions 34c. The upright portions 34c furthermore contact lands and/or other conductive strips, not shown, on the circuit board 32 to make electrical connections to the electrical elements thereon.
As shown in
The circuit board 32 includes a plurality of elements that form a signal conditioning circuit 60. The signal conditioning circuit 60, among other things, electrically couples the pins 58 and the pins 34. The circuit board 32 also includes suitable traces, not shown in
One of the advantages of the embodiments described herein is that the magnetic elements of the conditioning circuit 60 (and variants thereof) are disposed within the outer housing 30, with little or no sacrifice of usage of external circuit board space beyond that normally used for a similar connector without conditioning elements. Referring again to
As shown in
In use, the pins 34 and pedestals 36 may suitably be secured via corresponding openings in a printed circuit board, not shown, that contains circuitry for transmitting and receiving information via a suitable Ethernet protocol. The plug portion 3 is received into the connector 12 such that the conductive leads 7 on the plug 2 physically touch and are electrically coupled to the conductive leads 14 on the center bar 16 of the connector 12. Signals received from the plug 2 propagate via the pins 58 to signal conditioning circuit 60 to the circuit board 32. The signal conditioning circuit 60 conditions the received signals and provides conditioned received signals to the second pin portion 34b. The signals propagate to the first pin portion 34a and thus to external devices on the external printed circuit board, not shown. Multiple jacks 10 can be disposed adjacent to each other on the same external printed circuit board, using the same space as prior art network jacks configured for receiving the plug 2, without conditioning circuitry.
It will be appreciated that the above-described embodiments are merely exemplary, and that those of ordinary skill in the art may readily devise their own implementations and modifications that incorporate the principles of the present invention and fall within the spirit and scope thereof.
This application claims the benefit of U.S. Provisional Application Ser. No. 62/910,725 filed Oct. 4, 2019, and which is incorporated herein by reference.
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Extended European Search Report corresponding to European Patent Application No. 20199779.8, dated Feb. 10, 2021 (8 pages). |
Number | Date | Country | |
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20210104849 A1 | Apr 2021 | US |
Number | Date | Country | |
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62910725 | Oct 2019 | US |