The present invention relates to a heating, ventilating and air conditioning (HVAC) field devices, and in particular to HVAC devices and systems including near field communication means.
HVAC systems comprise a plurality of consumers that are arranged distributed in branches or lines and that are supplied with a liquid or gaseous fluid. To obtain a desired distribution of the fluid to the consumers, equalizing, regulating or balancing units are provided, for instance adjustable actuated control elements, such as valves and dampers, wherein the flow through specific consumers is adjusted using different size openings or valve and dampers settings. The actuated parts are mechanically controlled by HVAC actuators, including motorized HVAC actuators coupled to the actuated part. In the field of HVAC, actuators typically comprise an electric motor, coupled (through gears and/or other mechanical coupling) to the actuated part. HVAC actuators are electrically controlled by HVAC controllers, in particular an electronic circuit thereof. In addition, various sensors are used to measure environmental variables such as humidity, temperature or air quality. For example, an air quality sensor may be a sensor for determining a proportion of carbon dioxide or certain contaminants in the airflow, in particular fine dust particles. Furthermore, HVAC sensors are used to determine operational parameters of various elements of an HVAC system, such as an actuated position of an actuated part, and the operational state of an HVAC actuator. Other important sensor types are sensors to measure a flow rate of a fluid and pressure sensors.
In such HVAC configurations the regulating and balancing units must also have individual parameter settings. Certain individual parameters of regulating and balancing units of an HVAC system must be undertaken directly during the installation of the regulating and balancing unit. Thus, individual parameters of the regulating and balancing units may be adjusted for instance by rotating a potentiometer position with a screwdriver or by connecting and operating a service tool using a service socket.
Certain control functions of HVAC systems may be performed from a remote server, the remote server comprising a computer program such as a Building Management System (BSM) to control and monitor a building's mechanical and electrical equipment. Furthermore, certain functions, in particular the commissioning and/or configuration of HVAC systems may be performed by means of portable devices, such as a general purpose mobile computing device (e.g. a smartphone) or a dedicated configuration tool.
U.S. Pat. No. 7,898,147 illustrates an electronically configurable actuator. The actuator comprises an electrically controllable mechanical converter, a wireless interface for receiving data related to operation of the actuator and at least one external device thereof, a settings data module for storing the data, a wired interface for administering external devices based on the data, and a control module for controlling the mechanical converter corresponding to the data. The wireless interface is set up for transmitting radio-based, optical, or acoustic signals, for instance in accordance with a standard such as Bluetooth, IrDA, IEEE 802.11 (WLAN), etc., or in accordance with a mobile communications technique. Data may be prepared on a portable computer, a PDA (personal digital assistant), or a mobile telephone and transmitted to the actuator via the wireless interface.
Recently, near field communication (NFC) technology have been used to enable HVAC field devices to be wirelessly configured. U.S. patent Ser. No. 10/261,530 discloses a drive (shown in
As HVAC devices becoming more and more complex and their positioning and accessibility in HVAC systems more demanding, there is a need for new and improved short range communication enabled HVAC devices.
It is an object of embodiments of the present disclosure to provide an HVAC field device and system that at least partially address the disadvantages of known HVAC field devices and systems. In particular, it is an object of embodiments disclosed herein to provide an HVAC device and system that have improved functionality and accessibility.
According to the present disclosure, these objects are achieved by the features of the independent claims. Moreover, further advantageous embodiments emerge from the dependent claims and the description.
The above-identified objective is addressed according to the present disclosure by an HVAC field device comprising a plurality of HVAC device blocks. The HVAC field device comprises:
According to embodiments of the present disclosure, the electric motor may be arranged within the base housing or it may be arranged outside the base housing. In embodiments, the sensor of the base HVAC device block is configured to measure a parameter of the HVAC system, in particular an environmental parameter, such as a temperature, humidity, volatile organic component (VOC), particulate matter (PM) and/or CO2 level of an environment controlled by the HVAC system. Alternatively, or additionally, the sensor of the base HVAC device block is provided to measure operational parameters of various components of the HVAC system such as an actuated position of the actuated part and/or the operational state of the HVAC field device and/or other parameters of the HVAC system, such as a flow rate or differential pressure at locations of a fluid through a fluid transportation system.
In one embodiment, the electrical connection between the first add-on NFC antenna and the base HVAC device block is direct, i.e. without any devices in-between. For example, the direct connection may be an analogue electrical connection transferring an antenna signal to be transmitted.
In another embodiment, the electrical connection between the first add-on NFC antenna and the base HVAC device block is indirect, i.e. via other electrical components such as NFC circuits or microcontrollers, and/or via one or more additional add-on HVAC blocks. In one embodiment, the indirect connection may include a digital signal path between an NFC circuit and a control module.
In one embodiment, the base HVAC device block further comprises a base NFC antenna electrically connected to the base NFC circuit.
In one embodiment, the base HVAC device block and the first add-on HVAC device block are connected directly via an electromechanical interface.
In one embodiment, the base HVAC device block comprises a connection interface of a first-type and the first add-on HVAC device block comprises a connection interface of the first-type and a connection interface of a second-type, wherein the connection interfaces of the first-type and the connection interface(s) of the second-type are configured to be mechanically connectable with each other. In this embodiment, the base HVAC device block and the first add-on HVAC device block are stacked such that the connection interface of the first type is mechanically connected to the connection interface of the second type of adjacent HVAC device block.
In one embodiment, the first add-on HVAC block is removably attached or fixedly attached to the base HVAC block. The housings of the HVAC blocks may be attached to each other so that the HVAC blocks are attached to each other by means of their housings.
In one embodiment, the first add-on HVAC device block is positioned on top or on side of the base HVAC device block. In another embodiment, the base HVAC device block and the first add-on HVAC device block are connected via an additional HVAC block.
In one embodiment, the first add-on NFC antenna is electrically connected directly to the base NFC circuit, wherein the base NFC circuit may also be integrated in the base control circuit and/or the base control module. In one embodiment, the connection is established via high-frequency (HF) connection on antenna side, for example with a frequency of 13.56 MHz.
In one embodiment, the first add-on HVAC device block comprises a first add-on NFC circuit connected to the first add-on NFC antenna.
In one embodiment, the first add-on HVAC device block comprises a first add-on control module connected to the first add-on NFC circuit. In yet another embodiment, the first add-on control module is connected to the base control module.
In one embodiment, the first add-on NFC antenna is configured to interact with an NFC antenna of an external service device, when located inside a communication range of the external service device, allowing data exchange between the HVAC field device and the external service device.
In one embodiment, the HVAC field device is configured to harvest power from the external service device via the first add-on NFC antenna and/or the base NFC antenna.
In one embodiment, the base NFC circuit and/or the first add-on NFC circuit comprises a memory, such as a non-volatile memory. The non-volatile memory of the HVAC field device is used for storing configuration data of the HVAC field device, which is required to run actuator or sensor programs. Advantageously, the presence of non-volatile memory in the base NFC circuit and/or in the first add-on NFC circuit allows to reduce the size of a non-volatile memory in the control module (such as an ASIC or a microcontroller) or to completely eliminate the non-volatile memory from the control module.
In one embodiment, the HVAC field device further comprises a second add-on HVAC device block, wherein the second add-on HVAC device block is positioned between the base HVAC device block and the first add-on HVAC device block or on the top of the first add-on HVAC device block. In yet another embodiment, the second add-on HVAC device block comprises a second add-on NFC antenna electrically connected to the base HVAC device block and/or the first add-on HVAC device block.
In one embodiment, the second add-on HVAC block serves as mechanical and/or electrical interface between the base HVAC block and the first add-on HVAC block.
In one embodiment, the first add-on HVAC device block comprises a cover. The cover may be an integral part of the add-on HVAC block housing or a separate element configured to be mechanically connected to the housing. In yet another embodiment, the device comprises a human interaction device, and the first add-on NFC antenna is located underneath the human interaction device. In one embodiment, the human interaction device is integrated into the cover.
In one embodiment, the first add-on NFC antenna comprises at least two NFC antennas positioned at two opposite sides of the HVAC device.
In one embodiment, the base NFC antenna is positioned in a way that it cannot be accessed via the service device to establish a communication or an access to the base NFC antenna is blocked by the first add-on HVAC device block. In yet another embodiment, the communication range of the first add-on antenna and/or base NFC antenna is from 0 to 0.1 m, in another embodiment from 0 to 4 cm and in yet another embodiment from 0 to 1 cm. These values are exemplary only, and they are not to be understood as essential.
It is another objective of the present invention to provide an HVAC system comprising an HVAC field device according to the invention. The proposed HVAC system comprises an actuated part, such as a valve and/or a damper, drivingly connected to the electric motor of the base HVAC device block of the HVAC field device.
It is another objective of the present invention to provide a method for improving NFC communication between an HVAC field device and a service device, the method comprising the step of adding an add-on HVAC device block comprising an NFC antenna to a base HVAC device block of the HVAC field device. In one embodiment, the add-on block comprises the add-on NFC antenna connected to an add-on NFC circuit. In another embodiment, where the add-on NFC antenna is connected to the add-on NFC circuit, the base NFC antenna is disabled from operation.
It is another objective of the present invention to provide a method for configuring an HVAC field device, the method comprising the steps of:
Alternatively, when the base HVAC block comprises a base NFC antenna, the step a) may be as follows: wirelessly transferring configuration information from a service device to a base HVAC device via the base NFC antenna.
The herein described disclosure will be more fully understood from the detailed description given herein below and the accompanying drawings which should not be considered limiting to the disclosure described in the appended claims. The drawings which show:
Reference will now be made in detail to certain embodiments, examples of which are illustrated in the accompanying drawings, in which some, but not all features are shown. Indeed, embodiments disclosed herein may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will satisfy applicable legal requirements. Whenever possible, like reference numbers will be used to refer to like components or parts.
Field devices comprise devices of an HVAC system which are located within the controlled environment or which are mechanically connected, e.g. by the fluid transportation system, to the controlled environment. Field devices implement one or more electrical and/or mechanical functions and comprise but not limited to actuators, sensors, or a combination thereof.
Near field communication (NFC) is the technology used for the communication between two devices in a short range, typically over a distance of 0 to 10 cm. Typical applications include contactless payment systems replacing credit cards. Usually, NFC is used for sharing small files with limited transfer speed. NFC components such as NFC circuits are usually equipped with non-volatile memory storage in the kb range. In general, an NFC circuit allows in connection with NFC antenna to exchange data with another NFC circuit. NFC uses the 13.56 MHz frequency spectrum, and it is defined primarily by ISO 18000-3 and ISO 13157 and ISO 15693. NFC components, such as circuits, antennas and readers are commercially available, and NFC readers are integrated in most smartphones.
In
In one embodiment, the base HVAC device block 201 comprises a connection interface of a first-type 212. The first add-on HVAC device block 202 may have a connection interface of the first-type and a connection interface of a second-type 213, wherein the connection interfaces of the first-type and the connection interface(s) of the second-type are configured to be mechanically connectable with each other. In this embodiment, the base HVAC device block 201 and the first add-on HVAC device block 202 are stacked on each other such that the connection interface of the first type is mechanically connected to the connection interface of the second type of the adjacent add-on HVAC device block 202 as shown in
According to one embodiment of the invention, the base HVAC device block 201 comprises: a base housing 203; an electric motor 205 and/or a sensor; a base control module 207 connected to the electric motor 205 and/or the sensors. The base HVAC device block 201 further comprises a base near field communication (NFC) circuit 208 connected to the base control module 207, for example via an electrical connection 211a, which includes an inter-integrated circuit (I2C) connection. The connection 211a is configured to transfer data and/or power between the base near NFC circuit 208 and the base control module 207. The base NFC circuit is configured to be connected to an NFC antenna via an electrical connection 211b. In one embodiment, the base control module 207 and the base NFC circuit 208 may be integrated on a single electronic board.
Depending on the particular embodiment, the control module 207 of the base HVAC device block 201 is connected either to the electric motor 205 and/or to the sensor. When connected to the electric motor 205, the control module 207 is configured to control the electric motor 205 in order to implement one or more HVAC control functions. When connected to the sensor, the control module 208 is configured to receive and/or process signals representative of operational parameter(s) of the HVAC system, such as a temperature and/or humidity or signals representative of operational parameters of various components of the HVAC system.
In the embodiment shown in
The first add-on HVAC block 202 may be removably attached or fixedly attached to the base HVAC block 201. The connection between the HVAC device blocks may be achieved using different adhesive and/or fastening means. According to embodiments of the present disclosure, the fastening means may be for example latches, snap connections, screws or bolts in order to mechanically connect the adjacent HVAC device blocks. Alternatively, or additionally, the HVAC device blocks are welded together after being connected, in particular by ultrasonic welding or laser welding. According to the specific requirements on the HVAC field device 200, a sealant may be provided at the connection interfaces to seal the HVAC device blocks together, with respect to humidity, dust or other sources of contamination.
In the embodiment of
In one embodiment as shown in
In one embodiment as shown in
The sensor of 305 the base HVAC device block 201 is configured to measure a parameter of the HVAC system, in particular an environmental parameter, such as a temperature, humidity, volatile organic component (VOC), particulate matter (PM) and/or CO2 level of an environment controlled by the HVAC system. Alternatively, or additionally, the sensor 305 of the base HVAC device block 201 is provided to measure operational parameters of various components of the HVAC system such as an actuated position of the actuated part and/or the operational state of the HVAC field device and/or other parameters of the HVAC system, such as a flow rate or differential pressure at locations of a fluid through a fluid transportation system.
The HVAC device 200 is configured to receive power from the external source or/and it may comprise an internal power source, such as a battery source. The HVAC device 200 may also include a temporary energy storage, such as a battery and/or a capacitor. The HVAC device 200 may also operate at least with certain extent using the power harvested by the first add-on NFC antenna 210.
The antennas 209 and 210 may come in different forms. NFC antenna forms an inductive loop which is configured to inductively couple an NFC circuit to an external device such as a mobile phone. In one embodiment, NFC antenna may comprise an inductive winding and a capacitor for frequency tuning. The capacitor may be positioned closer to the inductive winding, closer to the NFC circuit or shared with a 2nd NFC antenna.
In one embodiment, NFC antennas 209 and 210 are printed circuit board (PCB) antennas, in particular flexible printed circuit board (FPC) antennas, which is particularly advantageous for saving a space inside a device. Some possible implementations include rectangular shape antennas with the dimensions such as 54×27 mm2, 36×24 mm2 or 24×18 mm2. These dimensions are just examples and then not limiting. Other dimensions and shapes of NFC antennas are equally applicable. Advantageously, printed circuit board antennas may also be integrated in a printed circuit board holding other electric components of the field HVAC device 200, thus reducing the total number of components and therefore the costs.
The first add-on NFC antenna 210 may be positioned outside of the HVAC field device 200 housing 204. In this embodiment, the antenna is connected electrically to the housing 204, for example using a cable.
The positioning of the antennas 209 and 210 may take different arrangements. In one embodiment they are positioned parallel to each other at distance of 20 to 30 mm. According to embodiments, there should be no significant shielding between two antennas, since the shielding may significantly reduce the performance of the add-on NFC antenna 210. When there is a metal object positioned between the two antennas 209 and 210, it has to be such or can be modified in such a way that induction of eddy currents would be significantly limited. In addition, a proper capacitance tuning between two antennas is important for the overall antenna performance. Finally, use of a ferrite foil under the add-on NFC antenna and above the base NFC antenna a communication range of the add-on NFC antenna may be improved up to 50%. Following these guidelines, a performance of the first add-on NFC antenna may be similar to the base NFC antenna without need to modify the base HVAC device block.
In the embodiments where both the base HVAC antenna 210 and the add-on NFC antenna are present, it is important that tuning capacities are correctly chosen to assure that the resonance frequency of a base HVAC antenna 209 and the resonance frequency of both antennas in parallel is kept in a small range around the NFC frequency (e.g. 13.56 MHz). For example, the tuning capacity of the single antenna is chosen to achieve a resonance frequency around the NFC frequency (e.g. 13.56 MHz) when only the base HVAC antenna 210 is connected, while the tuning capacity of the add-on HVAC antenna 209 is chosen such that when it is connected in parallel to the base NFC antenna 210, that the resonant frequency of both antennas is still around the NFC Frequency (e.g. 13.56 MHz).
The external service device 220 may write and/or read an information from/to the HVAC device 200 via the first add-on NFC antenna 210. This possibility advantageously allows to perform following functions: identify actuator/sensor by means of NFC ID; configure the actuator/sensor; transmit commands for actuating/operating; read operational data, statistic, and diagnosis data; start functional tests; upgrade firmware of the actuator/sensor.
The drive parameters which may be exchanged between the service device 220 and the HVAC field device 200 may relate to one or a plurality of the following readable and/or writable parameters: communications address for the HVAC device, such as e.g. an MP-Bus address, etc.; installation site, such as e.g. room, etc.; responsivity and return hysteresis; type of feedback signal; position range within the mechanical limits; run time relative to work area; rotational angle, direction of rotation; stroke, stroke direction; work torque relative to maximum possible torque; work actuating force relative to maximum actuating force, emergency position; time delay until emergency position is attained after power failure; counters for determining a number of voltage interruptions; definition of a behavior if the communications module or the communications connection fails; definition of a behavior when a power supply is switched on; definition of a behavior when keys of the drive are actuated.
Additional parameters that may be exchanged between the service device 220 and the HVAC field device 200 include read-only parameters such as: voltage source (e.g. 24 VDC, 24 VAC, 230 VAC), number of voltage failures, total operating time, condition of energy storage/supercap, bus type (e.g. MP-Bus, BACnet MSTP or Modbus), bus address and baud rate of bus.
More particular parameters related to the actuators may be a position of driving part (read-only parameter), and read-write parameters such as running time and valve settings: valve size and type, control signal (normal, inverted), control type (open close, 3-Point, 0.5V-10V, 2-10 V, 4-20 mA), and feedback signal (normal, inverted).
More particular parameters related to the sensors may be read-only parameters such as: calibration data, calibration date, output voltage, measurement values, and statistical data; and read-write parameters such as display settings, alarm and warning levels and sources, alarm and warning activation, output signal type (5V-10V, 2-10 V, 4-20 mA), evaluation range, output selection (e.g. dew point or relative humidity), and in the case of multiple sensors: selection of analogue output signals.
The base NFC antenna 209 and the first add-on NFC antenna 210 are configured to communicate with the external service device 220 when located inside a communication range of the external service device 220. In the embodiment shown in
The exemplary communication range of the first add-on NFC antenna is up to 4 cm, and in a particular case up to 1 cm. In this embodiment, the base NFC antenna 209 is physically shielded by the add-on HVAC block 202, and it is not accessible to the service device 220.
In this embodiment, advantageously, the communication range of the HVAC device 200 is extended by an add-on NFC communication range of the add-on NFC antenna 209, and furthermore the HVAC device 200 is NFC enabled despite of the shielding of the base NFC antenna 210 by the add-on HVAC block 202.
The signal from the service device 220 is received by the HVAC field device 200, and more particularly by the first add-on NFC antenna 210. In one embodiment, the first add-on NFC antenna 210 is connected to a memory storage where the signal information is stored. The memory storage may be a non-volatile memory, and it may be integrated inside the base NFC circuit 208. This operation may be performed without powering the HVAC device 200, since the add-on NFC antenna 210, and respectively the connected NFC circuit 208 or 216, may harvest the power from the active NFC module 221 of the service device 220. After the powering of the HVAC field device 200, the received signal may be transferred to the base NFC circuit 208 and/or the base control module 207 for a further processing of the received signal. The received signal may contain the information related to HVAC device 200 configuration parameters. The data stored in the memory of the NFC circuit can be read using the service device 200, while it is powering the NFC circuit. Such data includes configuration and monitoring data.
According to embodiments disclosed herein, the add-on HVAC device block 202 may comprise one or more of:
Add-on HVAC device block 201 according to embodiments disclosed herein may be grouped into several levels:
In the embodiment shown in
The HVAC field device 200 as described may be incorporated in a HVAC system 500 as shown in
The method for configuring an HVAC field device 200 is illustrated in
Alternatively, when the base HVAC block comprises a base NFC antenna 209, the step S1 may read as follows:
Number | Date | Country | Kind |
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00339/21 | Mar 2021 | CH | national |
00473/21 | Apr 2021 | CH | national |
00545/21 | May 2021 | CH | national |
000273/2022 | Mar 2022 | CH | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/058643 | 3/31/2022 | WO |