Nitrogen-containing Dispersant as an Ashless TBN Booster for Lubricants

Abstract

Lubricant compositions comprising (a) an oil of lubricating viscosity; and (b) at least one non-metal-containing additive, comprising a nitrogen-containing dispersant having a total base number of at least about 90 are useful for lubricating an internal combustion engine. The lubricants have less than 1.0% sulfated ash and a total base number of at least about 8.5, and at least 30% of the total base number of the composition is provided by non-metal-containing additives. The lubricants exhibit a high TBN without deterioration of elastomeric seals.

Description

Claims

1. A lubricant composition comprising: (a) an oil of lubricating viscosity; and(b) at least one non-metal-containing additive, comprising a nitrogen-containing dispersant having a total base number of at least about 90;said composition having less than 1.0% sulfated ash and a total base number of at least about 8.5;wherein at least about 30% of the total base number of the composition is provided by non-metal-containing additives.

2. The lubricant composition of claim 1 wherein said composition contains up to about 0.12 percent by weight phosphorus and up to about 0.5 percent by weight sulfur.

3. The lubricant composition of claim 1 wherein said at least one non-metal-containing additive (b) comprises a succinimide dispersant, being the condensation product of a hydrocarbyl-substituted succinic anhydride with a poly(alkyleneamine) and having an N:CO ratio of greater than about 1.6:1.

4. The lubricant composition of claim 3 wherein the hydrocarbyl substituent on the succinimide dispersant (b) is a polyalkene with a number average molecular weight of about 300 to about 1500.

5. The lubricant composition of claim 3 wherein the hydrocarbyl substituent of the succinimide dispersant (b) comprises a polybutene and the dispersant (b) contains on average less than about 1.3 succinic groups per hydrocarbyl substituent.

6. The lubricant composition of claim 3 wherein the poly(alkyleneamine) of the succinimide dispersant (b) comprises one or more poly(ethyleneamine)s having 2 to 5 ethylene units and 3 to 6 nitrogens.

7. The lubricant composition of claim 3 wherein the succinimide dispersant (b) has an N:CO ratio of about 1.7:1 to about 2.1:1.

8. The lubricant composition of claim 3 wherein the succinimide dispersant (b) is a borated dispersant.

9. The lubricant composition of claim 3 wherein the borated dispersant comprises about 0.25 to about 3% boron.

10. The lubricant composition of claim 3 wherein the composition comprises about 10 ppm to about 900 ppm boron.

11. The lubricant composition of claim 3 wherein the succinimide dispersant (b) is present in an amount of about 0.1% to about 11% by weight.

12. The lubricant composition of claim 1 wherein the nitrogen containing dispersant (b) is present in an amount suitable to provide about 1 to about 5 total base number to the composition.

13. The lubricant composition of claim 1 wherein the lubricant composition has a total base number of about 8.5 to about 13.

14. The lubricant composition of claim 1 further comprising: (c) a succinimide dispersant having a N:CO ratio of less than about 1.5:1 and a total base number of less than about 90.

15. The lubricant composition of claim 14 wherein the succinimide dispersant (c) bears a hydrocarbyl substituent of number average molecular weight of greater than about 1500 to about 3000.

16. The lubricant composition of claim 15 wherein the succinimide dispersant (c) contains on average about 1.4 to about 2.0 succinic groups per hydrocarbyl substituent.

17. The lubricant composition of claim 15 wherein the succinimide dispersant (c) has an N:CO ratio of about 1.1:1 to about 1.4:1.

18. The lubricant composition of claim 15 wherein the succinimide dispersant (c) is present in an amount of about 0.3% to about 6.0% by weight.

19. The lubricant composition of claim 1 further comprising at least one viscosity modifier, dispersant viscosity modifier, friction modifier, detergent, antioxidant, anti-wear agent, corrosion inhibitor, anti-rust agent, seal-swell agent, anti-foam agent, pour point depressant, extreme pressure agent, fluidity modifier, copper passivator, or dispersant other than a nitrogen-containing dispersant having a total base number of at least about 90.

20. The lubricant composition of claim 1 wherein the amount of the oil of lubricating viscosity is about 60 to about 98 percent by weight.

21. The lubricant composition of claim 1 wherein the amount of the oil of lubricating viscosity is about 30 to about 80 percent by weight.

22. A composition prepared by admixing the components of claim 1.

23. A method for lubricating an internal combustion engine, comprising supplying to said engine the lubricant composition of claim 1.

24. The method of claim 23 wherein the internal combustion engine is a heavy duty diesel engine.

25. The method of claim 24 wherein the heavy duty diesel engine is equipped with exhaust gas recirculation.

26. A method for improving the seal compatibility of an engine oil composition which comprises an oil of lubricating viscosity and a succinimide dispersant having a N:CO ratio of less than about 1.5:1 and a total base number of less than about 90, comprising: including within said engine oil composition at least one non-metal-containing additive, comprising a nitrogen-containing dispersant having a total base number of at least about 90;wherein said engine oil composition has less than 1.0% sulfated ash and a total base number of at least about 8.5;and wherein at least about 30% of the total base number of the engine oil composition is provided by said non-metal-containing additives.