This disclosure generally pertains to the field of fluid filtration, and more particularly to fluid filtration systems designed to safe-guard against damage to components of a protected system, for example, fuel injectors and associated components of an engine, and system malfunctions resulting from a missing or incorrect fluid filter.
It is known to use a valve in a fluid filter housing to control fluid flow through the housing. One example of such a valve in a fluid filter housing is sometimes referred to as a “no filter, no run” valve, where the valve prevents flow of fluid to the engine if no filter is installed or if the incorrect filter is installed. In this type of system, not only must a filter be present, but the correct filter must be used, in order to allow fluid to flow past the valve to the engine in sufficient quantities to allow the engine to function properly.
Improvements to “no filter, no run” fluid filtration systems and components used in such systems, and a method for controlling fluid flow out of a filter are described. In a “no filter, no run” fluid filtration system, fluid flow to a downstream component(s) is prevented if a filter cartridge is not installed or an inappropriately designed filter cartridge is installed. An appropriately designed filter cartridge is required to be installed in order to permit fluid flow. This safeguards against damage to downstream components and malfunctions of equipment in which the fluid filtration system is used. The type of “no filter, no run” fluid filtration systems that can utilize the described improvements can be a number of systems including, but not limited to, a fuel filtration system, for example on an engine such as a diesel or gasoline engine, a hydraulic fluid filtration system in a hydraulic system, other engine fluid filtration systems on diesel or gasoline engines, as well as filtration systems used in non-engine applications.
As described further herein, a filter cartridge is provided that is designed to actuate a valve that controls fluid flow into an outlet for discharging filtered fluid. The valve has a ball received inside the valve which is axially movable between a first position and a second position. If the described filter cartridge is installed, the ball is retained at the first position and the valve allows filtered fluid access to the outlet opening. If a filter cartridge is not installed or an inappropriately designed filter cartridge is installed, the ball is moved to the second position to seal the outlet opening.
In one embodiment, a filter cartridge includes filtering media defining an interior space. The filtering media has a first end and a second end. A first endcap is coupled to the first end of the filtering media and a second endcap is coupled to the second end of the filtering media. The second endcap includes an annular perimeter portion secured to the second end of the filtering media, and a central portion extending axially from the annular perimeter portion into the interior space and defining a recess inside the interior space. The central portion includes a side wall and a bottom closure. The side wall extends axially between the annular perimeter portion and the bottom closure and surrounds the recess together with the bottom closure. The side wall has at least one perforation such that the interior space is in fluid communication with the recess. A seal mechanism is connected to the bottom closure of the second endcap.
The bottom closure has an opening located at the center of the bottom closure and the seal mechanism includes an axially facing seal received by the opening of the bottom closure. Alternatively, the bottom closure is closed and the seal mechanism includes an axially facing seal received by a central recess located at the central of the bottom closure.
In another embodiment, a filter apparatus includes a filter head defining an outlet having an outlet opening for discharging filtered fluid. A valve has a valve body extending axially from a first end to a second end with the first end connected to the filter head. The valve body has a first end opening at the first end, a second end opening at the second end and at least one side opening between the first end and the second end. The first end opening and the second end opening axially face each other and are in fluid communication with each other and with the side opening and the outlet opening. A ball is receivable inside the valve body. The ball is axially movable between a first position at which filtered fluid flows into the outlet opening and into the outlet and a second position preventing fluid flow through the outlet opening into the outlet. The valve further has a holding member between the side opening and the second end of the valve body to retain the bail at the first position.
In another embodiment, a filter assembly includes a filter housing and a filter cartridge. The filter housing includes a housing body defining a filter cartridge space. The filter cartridge space extends axially from a housing head to a closed end wall. The housing head defines an outlet having an outlet opening in fluid communication with the interior space for discharging filtered fluid.
The filter housing further includes a valve having a valve body extending axially from a first end to a second end with the first end connected to the housing head. The valve body has a first end opening at the first end, a second end opening at the second end and at least one side opening between the first end and the second end. The first end opening and the second end opening axially face each other and in fluid communication with each other and with the side opening and the outlet opening. A ball is receivable inside the valve body. The ball is axially movable between a first position at which filtered fluid flows into the outlet opening and into the outlet and a second position preventing fluid flow through the outlet opening into the outlet. The valve further has a holding member adjacent the second end of the valve body to configured to retain the ball at the first position.
The first end opening of the valve body is axially facing the outlet opening, when the ball is at the second position, the ball is disposed adjacent the first end opening configured to seal the outlet opening from the first end opening. Alternatively, the housing head has a passageway fluidly connecting the outlet opening and the first end opening of the valve body; when the ball is at the second position, the ball is disposed inside the passageway to seal the outlet opening from the passageway.
The filter cartridge is received by the housing body inside the filter cartridge space where a filtering media defines an interior space. The filtering media has a first end and a second end. A first endcap is coupled to the first end of the filtering media. A second endcap is coupled to the second end of the filtering media. The second endcap includes an annular perimeter portion secured to the second end of the filtering media. A central portion axially extends from the annular portion into the interior space and defines a recess inside the interior space. The central portion includes a side wall and a bottom closure. The side wall extends axially between the annular perimeter portion and the bottom closure. The side wall has at least one perforation such that the interior space is in fluid communication with the recess. A seal mechanism is connected to the bottom closure of the second endcap and is configured to seal the second end opening of the valve body and prevent fluid flow from the interior space into the valve body through the second end opening of the valve body.
The bottom closure of the second endcap has an opening located at the center of the bottom closure and the seal mechanism includes an axially facing seal received by the opening of the bottom closure. Alternatively, the bottom closure of the second endcap is closed and the seal mechanism includes an axially facing seal received by a central recess located at the central of the bottom closure.
In another embodiment, a filter valve includes a valve body extending axially from a first end to a second end. The valve body has a first end opening at the first end, a second end opening at the second end and at least one side opening between the first end and the second end. The first end opening and the second end opening axially face each other and are in fluid communication with each other and with the side opening. A ball is receivable inside the valve body. The ball is axially movable between the first end and the second end. A holding member adjacent the second end of the valve body is configured to retain the ball between the side opening and the second end opening.
In another embodiment, a method for controlling fluid flow out of a filter includes positioning a ball inside a valve at a first position. The valve extends axially from a first end to a second end. The valve has a first end opening at the first end, a second end opening at the second end, and at least one side opening between the first end and the second end. The first end opening and the second end opening axially face each other and are in fluid communication with each other and with the side opening. The ball is axially movable inside the valve and is releasably retained by a holding member at the first position between the side opening and the second end opening of the valve. The method further includes connecting the valve to a filter head of the filter so that the side opening is in fluid communication with an outlet opening of the housing head. The method further includes allowing filtered fluid to flow through the side opening, through the outlet opening and into the outlet when a correct filter cartridge is installed, the first end opening of the valve body is sealed and the ball is retained at the first position by the holding member so that the side opening is in fluid communication with the outlet opening. When no filter cartridge is installed or an incorrect filter cartridge is installed, fluid is not allowed to flow into the outlet by moving the ball from the first position to a second position where the ball seals the outlet opening from the side opening.
In the example described herein, the filter cartridge 12 is configured to filter fuel. With reference to
The filter media 16, which in the illustrated example is a cylindrical ring in lateral cross-section, defines an interior space 22. The filter media 16 can take on any lateral cross-sectional shape, for example the cylindrical ring, triangular, oval, as long as it defines interior space 22. In the example described herein, the interior space 22 defines a clean fuel side that receives filtered fuel that has been filtered by the media 16, in which case the filter cartridge 12 is configured for outside-in flow.
The filter media 16 is designed to remove unwanted contaminants from the fuel. For example, the filter media 16 can be configured to remove soft and solid particulate contaminants and/or water from the fuel. It will be appreciated that one would know the appropriate filter media to use for filtering depending on the fluid to be filtered, e.g., fuel, oil, hydraulic, coolant, air, or other fluid. The type of filter media is not further described.
With continued reference to
The upper endcap 30 includes a generally annular perimeter portion 32 that is attached to the upper end of the filter media 16. A central portion 34 extends axially downward from the perimeter portion 32 toward and into the interior space 22. The central portion 34 includes a side wall 35 and a bottom closure 36. The upper endcap 30 is the same as an endcap 230 shown in
The side wall 35 has a generally tubular shape and includes a base end 33 connected to an inner perimeter of the annular perimeter portion 32, a first section 34a extending axially from the base end 33, and a second section 34b coaxial with the first section 34a and extending axially to the bottom closure 36 (see
The bottom closure 36 includes an axially facing seal 36a which is hermetically received by an opening 36b located at the center of the bottom closure 36. The opening 36b is firmly sealed by the seal 36a so that the bottom closure 36 is closed off and is devoid of fluid flow openings.
The central portion 34 defines a recess 38 surrounded by the side wall 35 and the bottom closure 36. The recess 38 is in fluid communication with the interior space 22 through the perforations 37 of the annular connection section 34c.
As shown in
The housing head 103 defines an inlet 105 through which fuel to be filtered enter the space 108, and an outlet 106, through which fuel exits on its way to the engine. An inlet, such as the inlet 105 partially shown in
An annular skirt 112 extends axially downward from the outlet opening 106a and has a chamfer 114 that surrounds the outlet opening 106a. The annular skirt 112 has a larger perimeter than the outlet opening 106a.
A valve 40 is releasably connected to the annular skirt 112. As shown in
The valve 40 has an opening 44 at the first end and an opening 46 at the second end, The openings 44 and 46 are axially facing one another and in fluid communication with each other. The opening 44 at the first end has a generally circular shape and is in communication with the outlet opening 106a where the valve 40 is connected to the housing head 103. The opening 46 is generally circular and has a diameter slightly smaller than the internal perimeter of the valve body 42. It is to be understood that the openings 44 and 46 can be any other shapes and can face other directions as long as fluid can flow into the valve body 42 through the opening 46 and flow outside the valve body through the opening 44.
The valve body 42 further includes at least one radially facing fluid opening 48 at the valve body 42 between the first and second ends. The exemplary valve body 42 has three annularly disposed fluid openings 48. It is to be understood that any other number of fluid openings can be used and the fluid opening 48 can face other directions as long as fluid can flow into the valve body 42 through the opening 48.
Turning back to
A holding member is disposed between the fluid opening 48 and the opening 46 at the second end of the valve body 40, as shown in
In some embodiments, the free end 52b further has a protrusion 52d projecting radially outwardly. When an appropriately designed filter cartridge, such as the filter cartridge 12 is installed, the inner surface of the second section 34b of the upper endcap 30 is sized to push the protrusion 52d radially inward. The spring strip 52 is flexible so that the free end 52b would move radially inward and the ball would be retained by the inward protrusion 52c at the first position.
When the ball 50 is at the first position, as shown in
When the ball 50 is at the second position, as shown in
As shown in
As described above, the holding member, e.g., the spring strips 52, releasably retains the ball 50 at the bottom end of the valve body 42. It is to be understood that the self-gravity of the ball alone may not be strong enough to hold the ball 50 in the first position, so the holding member may be employed. It is also appreciated that the holding member can retain the ball at the first position when the valve is in other orientations than the up-right orientation shown in
As shown in
As illustrated in
Similar to the assembly 100, the assembly 200 can be, for example, used in a fuel system for filtering fuel, for example diesel fuel, before the fuel reaches a protected system, for example a fuel injection pump or fuel injectors.
With reference to
As shown in
The side wall 235 has a generally tubular shape and includes a base end 233 connected to an inner perimeter of the annular perimeter portion 232, a first section 234a extending axially from the base end 233, and a second section 234b coaxial with the first section 234a and extending axially to the bottom closure 236. An annular connection section 234c radially connecting the sections 234a and 234b. The annular connection section 234c has perforations 237 which allow filtered fluid flow across the side wall 235. It is to be understood that the axially extending sections 234a and 234b can also include perforations. The bottom closure 236 defines a recess 236b at the center of the bottom closure 236 to hermetically receive an axially facing circular seal 236a. As shown, the bottom closure 236 is closed in that it may be continuous and devoid of fluid flow openings.
Returning back to
The illustrated example of the filter housing 214 defines a filter cartridge space 308 that is large enough to receive the filter cartridge 212 therein. The housing has an open end in use being closed by a housing head 303 that closes off the space 308.
The housing head 303 defines an inlet 305 and an outlet 306. The outlet 306 includes an outlet opening 306a facing radially and in fluid communication with the interior space 222 through a generally vertical passage 313. It is to be understood that the outlet opening 306a can face other directions as long as filtered fluid can access to the outlet opening 306a through the passage 313.
An annular skirt 312 extends axially downward from the passage 313 and defines an axially facing opening 313a in fluid communication with the passage 313.
A valve 240 is releasably connected to the annular skirt 312. Similar to the valve 40 in
The valve body 242 has an opening 244 at the first end and an opening 246 at the second end. The openings 244 and 246 are axially facing one another and in communication with each other. The opening 244 at the first end is in fluid communication with the passage 313 through the opening 313a. The opening 246 at the second end allows fluid to flow into the valve body 242, into the passage 313, and into the outlet 306.
Similar to the valve body 42, the valve body 242 further includes at least one radially facing side fluid opening 248 that is disposed annularly at the valve body 242 between the first and second ends. Fluid can flow into the valve body 242 through the opening 248.
A holding member 252 is disposed between the fluid opening 248 and the opening 246 at the second end of the valve body 240. The holding member can have a similar structure to that in the assembly 100.
A ball 250 is received by the valve body 242. The ball 50 is sized to be axially movable inside the valve body 242 and into the passage 313 between a first position and a second position.
When the ball 250 is at the first position, as shown in
As shown in
As shown in
The invention may be embodied in other forms without departing from the spirit or novel characteristics thereof. The embodiments disclosed in this application are to be considered in all respects as illustrative and not limitative. The scope of the invention is indicated by the appended claims rather than by the foregoing description; and all changes which come within the meaning and range of equivalency of the claims are intended to be embraced therein.
Number | Date | Country | |
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Parent | 14112615 | Jan 2014 | US |
Child | 15937198 | US |