The present invention relates to electro-magnetics, and more particularly, is related to high temperature superconducting magnets.
High resolution nuclear magnetic resonance (NMR) spectroscopy of liquid samples is a widely utilized analytical technique in diverse applications ranging from pharmaceutical discovery and development of new drugs, to on-line reaction monitoring, to human biomarker metabolomics. A market for affordable, high-performance, low maintenance cost, small footprint magnets already exists and should grow significantly in this decade.
A typical all-low temperature superconducting (LTS) NMR magnet wound with NbTi and/or Nb3Sn wires requires operation either at <4.2 mostly with use of liquid helium (LHe). The magnet has three operational challenges: 1) high susceptibility to quench, because of its extremely low thermal stability; 2) large size, because of the low-current carrying capacities of LTS at ≧12 T; and 3) high cryogenic cost, because of its reliance on LHe. Although a zero boil-off cryogenic system is now a Magnetic Resonance Imaging (MRI) market standard and even used in some NMR magnets, helium prices have doubled from 2002 to 2007 and are still rising. A high temperature superconducting (HTS) magnet operated at ≧10 K, may provide practical solutions to these challenges; inherent thermal stability; higher current-carrying capacities; and no absolute requirement for operation at <10K.
HTS magnets may be formed by coils of a superconducting material, for example single- or double-pancake. As shown by
Insulation is generally considered indispensable to both superconducting and resistive electromagnets. However, except for ensuring a specific current path within a winding, insulation is undesirable in several aspects. First, the insulation, generally organic, makes a winding elastically soft and increases mechanical strain of the winding under a given stress (“spongy effect”). Second, insulation reduces the overall current density of the winding. For example, in the case of 2G (second generation) HTS having an overall thickness is nearly the same as that of a typical insulator, the current density may be reduced roughly by half. Third, insulation electrically isolates every turn in a winding and prevents, in the event of a quench, current bypassing through the adjacent turns, which may cause overheating in the quench spot. Therefore, use of thick stabilizer, typically Cu, to protect HTS magnets from permanent damage is common, resulting in large magnets. While recent progress in the current-carrying capacity of 2G HTS makes it feasible to build >35 T superconducting magnets, these issues still remain big technical challenges.
In general, magnet protection, for example, from over-heating in an event of quench, is one of the major factors that limit HTS magnet current density. Therefore, there is a need in the industry to overcome the abovementioned shortcomings.
Embodiments of the present invention provide no-insulation multi-width winding for high temperature superconducting magnets. Briefly described, the present invention is directed to a high-field HTS magnet having a stack of a plurality of double-pancake (DP) coils, each DP coil having a first superconducting coil and a second superconducting coil. The device includes a first DP coil having a first width disposed at a top of the stack, a second DP coil having a second width disposed at a bottom of the stack, and a third DP coil having a third width disposed substantially at a midpoint of the stack. The first width is substantially equal to the second width, and the third width is substantially narrower than the first width. The plurality of superconducting coils may substantially omit a turn-to-turn insulation.
A second aspect of the present invention is directed to a method of forming a high-field HTS magnet having a plurality of DP coils, each DP coil having a first superconducting coil and a second superconducting coil. The method includes the steps of forming a first DP coil and a second DP coil having a first width, forming a third DP coil having a second width, wherein the second width is substantially narrower than the first width, and forming a stack of adjacent DP coils having the first DP coil disposed at a top of the stack, the second DP coil disposed at a bottom of the stack, and the third DP coil disposed substantially at a midpoint of the stack. The plurality of superconducting coils may substantially omit a turn-to-turn insulation.
Other systems, methods and features of the present invention will be or become apparent to one having ordinary skill in the art upon examining the following drawings and detailed description. It is intended that all such additional systems, methods, and features be included in this description, be within the scope of the present invention and protected by the accompanying claims.
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments of the invention and, together with the description, serve to explain the principals of the invention.
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers are used in the drawings and the description to refer to the same or like parts.
Exemplary embodiments of a nuclear magnetic resonance No-Insulation (NI) double-pancake (DP) winding with Multi-Width (MW) 2G HTS device and method are presented. The NI DP MW 2G HTS provides a highly-integrated HTS winding. Use of NI windings enables an HTS magnet to be self-protecting for operation at a high current density (>100 kA/cm2 [1.5]) which would damage a conventional HTS magnet. Further, the multi-width arrangement provides an effective approach to grade tape-wound DP coils. Combining NI and MW enables HTS magnets to be highly compact, resulting in significant reduction in magnet price, capital and operation.
The following definitions are useful for interpreting terms applied to features of the embodiments disclosed herein, and are meant only to define elements within the disclosure. No limitations on terms used within the claims are intended, or should be derived, thereby. Terms used within the appended claims should only be limited by their customary meaning within the applicable arts.
As used within this disclosure, a “2G conductor” is a second generation (2G) high temperature superconductor wire. The 2G wire is a fundamentally different technology than first generation wire (1G), the 2G wire including a high-performance 1-2 micron thin YBCO epitaxial layer deposited on a bi-axially textured oxide buffered metal tape. The 2G wire generally includes a textured template that enables the growth of the biaxially aligned YBCO and a superconducting YBCO layer. Here YBCO is a high temperature superconductor YBa2Cu3O7-x.
As used within this disclosure, a “pancake” refers to a substantially cylindrical structure formed of a coiled superconductor and/or conductor, and described in terms of an inner diameter of the coil, an outer conductor of the coil, and a substantially uniform thickness, or width of the coil. Other defining characteristics include the type of wire forming the coil, the presence or absence of an insulating layer and the number of wire windings in the coil.
As used within this disclosure, a “stack” refers to a structure formed of two or more concentrically aligned pancakes. The two or more pancakes forming a stack are substantially adjacent to one another.
NI Pancake Coils
Both the INS coil 320 and the NI coil 340 have the same inner diameter 350, and the same number of coil windings. The thickness of the insulator backing 322 and the extra stabilizer contributes significantly to the outer diameter 354 of the INS coil 320. In contrast, the NI coil 340 does not have an insulating layer and an extra stabilizer layer, resulting in the NI coil 340 having a considerably smaller outer diameter 352, in comparison with the outer diameter 354 of the INS coil 320.
In alternative embodiments, the NI coil may have a partial insulation consisting of some insulating layers, although the number of the insulating layers is considerably smaller than that of the conventional INS coil 320.
The NI coil 340 provides a higher current density than the INS coil 320.
Multi-Width
Commercial 2G conductor is generally available as tape with width/thickness ratio in a range of 5-40. In a conventional assembly 505 of prior art double-pancake (DP) coils 540, as shown in
A first exemplary embodiment of an NI multi-width DP stack 500 is shown by
“Perpendicular Field” and Current-Carrying Capacity of HTS Magnet
The current carrying capacity of every superconducting wire degrades as the applied field to the wire increases. In prior art commercial HTS conductors, currently available generally as tape with width/thickness ratio in a range of 5-40, a field “perpendicular to the tape surface” dominates, rather than a field parallel to the tape surface, the current carrying capacity of the tape under an external field, referred to as the in-field performance of the conductor.
In contrast, a multi-width DP pancake stack 500 as shown in
With manufacturing difficulty taken into consideration, an exemplary range may be from 0.1 mm as the approximate minimum limit of the width variation and the 46 mm as the approximate maximum, based upon the narrowest and the widest tape generally commercially available. However, narrower and/or wider tape widths may be used.
While
Relation Between DP Width and Magnet Performance
The center field B0,MW of the stack 500 is proportional to the ampere-turn of a magnet or equivalently to the overall current density multiplied by the magnet cross section. With a given winding area, the larger overall current density leads to the higher center field. Provided that the center field is mostly dominated by the DP coils 521 placed at and near the magnet center, the field contribution from those other coils 522, 524 is negligible, and the MW technique enables, at a given operating current, the enhancement of overall current density of the entire magnet by reducing the tape widths especially in the central DP coils 521, and ultimately contributes to improve the magnet performance.
Here a key parameter is the ratio, defined as a, of the widest tape width wmax in the top and bottom DP coils 524 to the narrowest tape width wmin in the central DP coils 521 as per Equation 1.
α=wmax/wmin (Eq. 1)
For example, α may be, but is not limited, to a range of 1-20.
Roughly, the center fields of an MW magnet (B0,MW) and its single-width counterpart (B0,SW) may be related by Equation 2 with an assumption that the overall magnet dimensions (inner diameter (i.d.), outer diameter (o.d.), and height) are identical between the MW and single-width magnets. So, theoretically, there is no limit to improve the field performance of an MW coil.
B0,MW≈αB0,SW (Eq. 2)
Synergy of NI and MW
In a conventional prior art HTS magnet, the operating current, or more specifically the operating current density, is limited not only by the in-field performance of the HTS conductor but also by the protection requirement. If a quench, by definition a superconducting magnet accidently loses its superconductivity, occurs in a conventional insulated HTS magnet operated at a very high current density, for example, above 30 kA/cm2, the magnet will burn even with the state-of-the-art protection scheme. On one hand the NI technique enables an HTS magnet to be self-protecting and thus to operate at a high current density, both features not possible with the conventional FITS magnet, shown experimentally to be self-protecting at approximately 150 kA/cm2 operation. On the other hand, the MW technique is a suitable and highly effective approach to grade tape-wound DP coils. The combination of NI and MW techniques enables HTS magnets to be highly compact, which may lead to significant reduction in magnet price, capital and operation, one of the decisive factors in most laboratories.
Method
The NI-MW magnet includes a plurality of DP coils, each DP coil having a first superconducting coil and a second superconducting coil. As shown by block 710, a first DP coil and a second DP coil having a first width are formed. A third DP coil having a second width is formed, wherein the second width is substantially narrower than the first width, as shown by block 720. A stack is formed from the first, second and third DP coils, with the first DP coil at a top of the stack, the second DP coil at a bottom of the stack, and the third DP coil substantially at a midpoint (magnetic mid-plane) of the stack, as shown by block 730. As shown by block 740, the plurality of DP coils are each formed substantially without turn-to-turn insulation.
Testing a Second Embodiment
A charge-discharge test was performed in a bath of liquid nitrogen at 77 K. The charge-discharge test compared spatial and temporal field performances of the NI-MW magnet 800 with those of its insulated (INS) and SW counterparts. An over-current test demonstrated the superior stability of the NI-MW magnet 800.
In the spatial field performance test, the NI-MW magnet 800 was charged at 20 A (80% of the magnet critical current, 25 A), and the axial fields were measured along the magnet axis.
Regarding temporal field performance,
An over-current test was performed to determine the extent of self-protection provided by the second embodiment. In the over-current test, the NI-MW magnet 800 (
The NI-MW magnet 800 (
The excellent thermal stability and self-protecting features of the NI-MW magnet 800 (
With a single 2.5-mm DP 804 (
Prior art HTS magnets have not operated at a current density higher than 50 kA/cm2 chiefly due to a widely held perception it was not possible to eliminate the extra stabilizer layer in high field HTS magnets. Although the MW technique significantly enhances the overall current density of an HTS magnet, without the NI technique incorporated, an MW-only magnet would be permanently damaged in an event of a quench during operation.
Impact
It is widely agreed that FITS magnet technology is essential not only to surpass the current NMR frequency record of all-LTS magnet, 1.0 GHz but also, especially under the current helium crisis (helium price has roughly quadrupled in the last decade), to enable commercial NMR magnets to be operated in LHe-free cryogenic conditions. NI and MW techniques provide small-footprint, self-protecting, LHe-free, HTS NMR magnets regardless of their RT bore sizes and field strengths. Ultimately, the proven NI and MW techniques benefit virtually all of DC (Direct Current) HTS magnet applications including electric power, magnetic levitation, as well as NMR/MRI, that require compactness, stable operation, mechanical integrity, and low cost.
In summary, it will be apparent to those skilled in the art that various modifications and variations can be made to the structure of the present invention without departing from the scope or spirit of the invention. In view of the foregoing, it is intended that the present invention cover modifications and variations of this invention provided they fall within the scope of the following claims and their equivalents.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 61/610,071, filed Mar. 13, 2012, entitled “NO-INSULATION MULTI-WIDTH WINDING FOR HIGH TEMPERATURE SUPERCONDUCTING MAGNETS,” which is incorporated by reference herein in its entirety.
This invention was made with government support under Grant No. R01 RR015034 awarded by the National Institutes of Health. The government has certain rights in this invention.
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