The present disclosure relates to first node elements for attaching two or more elongated bars and second node elements for attaching one or more elongated bars forming a lattice structure. The present disclosure further relates to kits including such first node elements and second node elements. The disclosure further relates to methods for assembling a lattice structure.
Lattice structures may be described as networks of intersecting elongated bars joined together using connections, e.g. nodes at their intersection points. It is well known that the highest buckling resistance of these structures is generally achieved using bars with clamped ends, wherein the translational and rotational movements of the bars are restrained, in contrast to pinned ends where only translational movements of the bars are fixed. Furthermore, resultant forces should converge into a single point, i.e. a non-eccentric point, to prevent additional moments and shear forces that may reduce the resistance of the joint.
The most popular connections to obtain non-eccentric joints with clamped bar ends are welding or bolting, that generally require gusset plates and specific tools. Other popular connections employ nodal connectors to secure the bars and to obtain stable structures.
A known connector for the above purpose includes a screw bolt at each end of each bar that can be axially advanced or withdrawn along the bar. In a completely assembled state, the screw bolt at each end of the bar can be advanced (and thus inserted) by appropriate operation into a corresponding mounting surface of the node. Therefore, when screw bolts of the bar are adjusted axially in opposite directions by suitable relative movement, the bars are properly connected to the nodes.
A further known connector has integral cylindrical hubs with serrated keyways and bars with their ends pressed to form a coined edge, wherein the coin edge is inserted into the keyways of the hub. To secure the bars, washers are placed at each end of the hub and a screw bolt is passed through the center of the hub.
Another joint system includes thick spherical shell connectors, wherein the connectors are opened at their bottom to permit bolt insertion and screwing. The structural members are hollow bars having conical ends welded to both ends of the tube. End cones have threaded holes ready to receive the corresponding bolts. Moreover, other systems even do not need a node element to join the bars. For example, an implementation has chord members that are continuous at the intersections. Furthermore, overlapping members meeting at the intersections are flattened to be fastened with pads and bolts.
Despite the extensive use of welding, bolting, and the aforementioned arrangements as general jointing systems, all of them may experience one or more of the following disadvantages. The strength of the bars may be compromised at their ends as a consequence of the special features required for mating, e.g. flattened or conical bar ends. This intrinsic weakness of the connections may be minimized by increasing the thicknesses of both bars and node elements, thus leading to increased material costs and reduced weight efficiency. Moreover, some mating features usually require welding, milling, threading, or some combination of them for their fabrication, which may greatly contribute to increased expenditures. Regarding the buckling behavior, in all these arrangements, bar ends are generally modeled as pinned instead of clamped (the more favorable case), mainly because the connection cannot withstand large bending moments. This may be compensated for by using thicker components that increases weight and material costs even more. The more traditional welding or bolting assembly methods are costly, especially in terms of time and labor, and usually require gusset plates and specific scaffolding or complex alignment tools that further increase expenditures. Furthermore, the disassembly or decommissioning cost of aforementioned assembly methods is generally high, in particular for welded and/or bolted structures.
Examples of the present disclosure seek to at least partially reduce one or more of the aforementioned problems.
In a first aspect, a first node element for attaching two or more elongated bars forming a lattice structure is provided. The first node element may have a coupling side, the coupling side may further have one or more hollow insertion channels, each channel being configured to receive one of the elongated bars, and each channel having a longitudinal axis, and the coupling side defining a plane, and the longitudinal axis of each channel being tilted at an angle with respect to the plane defined by the coupling side. Moreover, the first node element may have a contact side, and the contact side may have an opening. Additionally, the opening may communicate with each of the hollow insertion channels forming a corresponding through-hole such that to form the lattice structure the elongated bars are inserted into the hollow channels from the contact side to the coupling side thereby traversing the corresponding through-hole.
According to this first aspect, a first node element that is configured to provide the function of forming a lattice structure is provided. To this end, the first node element is provided with an opening, the opening communicating with each of the hollow insertion channels forming a corresponding through-hole such that to form the lattice structure the elongated bars are inserted into the hollow channels from the contact side to the coupling side and traversing the corresponding through-hole.
With such an arrangement, the bars can be inserted through the corresponding through-hole and installed in a simple and fast manner. Once the elongated bars are inserted through the corresponding through-hole (and thus installed), the elongated bars are self-interlocked simply instead of more traditional connections that require additional use of axially displaceable screw bolts, gusset plates, or welding.
In a second aspect, a second node element for attaching one or more elongated bars forming a lattice structure is provided. The second node element may have a coupling side and a contact side. The coupling side may have one or more mounting elements, each mounting element being configured to couple an end of a bar.
In a further aspect, a kit is provided including at least a first node element according to any of the examples described herein and at least a second node element according to any of the examples described herein.
In yet a further aspect, a method for assembling a lattice structure is provided. At least one first node element according to any of the examples described herein is provided. Furthermore, at least one second node element according to any of the examples described herein is provided. Additionally, one or more bars are provided. The method includes inserting the bars through the hollow insertion channels of the first node element from the contact side to the coupling side by traversing the corresponding through-hole until an end of the bars is attached to a mounting element of the second node element.
According to this aspect, the bars are inserted and self-interlocked with respect to the first and the second node elements in a time-efficient way simply. This is performed without complex tools or heavy cranes. Besides, the inter-locked lattice structure provides an improved security against theft or sabotage.
In some examples, the method may further include securing a second node element to the first node element after inserting the bars through the hollow insertion channels of the first node element.
This way, upon installation of the bars and securing the first node element to the second node element, the translational and the rotational movements of the bars are restrained (instead of traditional pinned solutions, wherein only the translational movements are restrained), thus buckling resistance of the bars under compressive loads is optimized. Additionally, a strong and stiff attachment between the bars and the node elements is simply achieved.
In summary, securing the first node element to the second node element after inserting the bars through the hollow insertion channels of the first node element from the contact side to the coupling side by traversing the corresponding through-hole until an end of the bars is attached to a mounting element of the second node element provides a strong, versatile, fast, and simple assembly method. The use of complex and time-consuming connections, e.g. extendable pin connections, bolting, welding, or gusset plates for assembly is avoided. Additionally, all parts can be fabricated repetitively by standard and inexpensive techniques, e.g. metal casting or plastic injection molding. Furthermore, the same assembling method may be employed regardless of the elongated bars shape, thus providing a particularly versatile assembly. Moreover, eccentric or non-eccentric unions can be designed as required.
Non-limiting examples of the present disclosure will be described in the following, with reference to the appended drawings, in which:
Throughout the present description and claims the term “elongated bars” is to be understood as tubes, profiles, struts, chords, braces, girders, or any other similar structural member that may be used in lattice structures to the same purpose.
The first node element 1 may have a contact side 2 and a coupling side 3. In this example, the coupling side 3 may have two hollow insertion channels 4a, 4b.
Each channel may have the same diameter along the length of the channel. In some other examples, each channel may have a greater diameter at a first end at or near the contact side than the diameter at or near a second end opposite to the first end near the coupling side such that the diameter of the channel decreases along the longitudinal length of the channel. This way, each channel may be tapered, thus the insertion of a bar into the channel may be facilitated. In some other examples, some of the channels of the coupling side 3 may have the same diameter along the length of the channel and some other channels may have the shape of a funnel. Furthermore, the channels may have same or different diameters in order to allocate elongated members of different diameters.
The channels may be integrally formed with the first node element 1. In alternative examples, the channels may be suitably coupled to the coupling side 3 of the first node element 1.
The channels 4a, 4b may be tilted at an angle with respect to the coupling side 3 as shown in
In this particular example, the angle between the longitudinal axis of the channel 4a and the plane defined by the coupling side 3 and the angle between the longitudinal axis of the channel 4b and the plane defined by the coupling side 3 may be the same at each channel 4a, 4b. In some other examples, the angle of the channel 4a and the channel 4b may be different.
Additionally, the channels 4a, 4b may be arranged such that the projections of their longitudinal axes on the plane of the coupling side 3 form an angle of between 180 and 20 degrees.
The coupling side 3 may further include a mounting element 5 configured to receive an end of a hollow elongated bar. Particularly, as shown in
Throughout the present description and claims “mounting elements” or “mounting surfaces” are to be understood as being a mounting element where the hollow bars can be inserted.
The stopper 5c may be specifically shaped to provide a seat for a bar of certain kind (as will be described in more detail in
Similarly as before, the mounting element 5 may be tilted at an angle with respect to the coupling side 3, as shown in
Again in
Particularly, the channels 4a, 4b may be specifically shaped to provide the insertion of an elongated bar (not shown) of a certain kind or shape. The elongated bar in question can thus be inserted from the contact side 2 to the coupling side 3 by traversing the corresponding through-hole formed between the opening 6 and each channel 4a, 4b. Then, the elongated bar may be advanced until an end of the bar is inserted into the mounting surfaces of a second node element (not shown) previously situated, e.g. in a first level on the ground.
With such an arrangement, the elongated bar can be easily attached to the first node element and the second node element (not shown), such that the second node may be previously situated in a level different from the plane of the first node element, e.g. a first plane on the ground. This can be performed without the need of e.g. bolting, welding, gusset plates, or complex telescopic systems in the bar in order to attach the bar to the first and the second nodes. Moreover, the bar is self-interlocked between the nodes. This leads to an installation of the bar in a simple manner. Additionally, the translational and rotational movements of the bar are restrained once the bar is coupled to the second node element.
In this particular example, retention elements, e.g. a first retention screw 11a and a second retention screw 11b may be provided. The retention screws 11a, 11b may be made of e.g. metal or plastic material.
The structure and operation of the screw 11b is shown in more detail in
Moreover, the channel 4b may be provided with a stopper 13. The stopper 13 may be specifically shaped to provide a seat for the screw 11b. The screw 11b in question can thus be inserted in the channel 4b through the corresponding through-hole formed between the channel 4a and the opening. The screw 11b may further be screwed into the first end 125a of the elongated bar until it encounters the seat 13 (or stopper).
With the use of screws, the bars can remain in place when tensile loads are applied to the node. Furthermore, the tensile strength of the connection between the bar and the channel 4b (and thus the first node element 1) may be improved. In some examples, instead of employing screws, one end of the bars may be countersunk or attached using a clip system to increase the tensile strength.
In some other examples, the screws may be provided with outer threads at or near the head portion 400, thus the screw may further be bolted to a threaded inner part of the first node element (and thus a better resistance against compressive forces may be achieved).
Similarly, a second bar (not shown) can be secured inside the channel 4a (and thus inside the first node element 1) using a screw 11a. The structure and operation of the screw 11a may be the same as the one described for the screw 11b in
Furthermore, the screws 11a and 11b in use, i.e. when the first node element is attached to a second node element, may be hidden so they cannot be unscrewed while the first node 1 is attached to the bars (and also due to the fact that the lattice structure is self-interlocked and the opening covered by the second node element), thus providing additional protection against theft or sabotage. Moreover, the resulting connector has a visually attractive appearance.
A second node element 20 may also be provided (see
The second node element may further include three mounting elements 23a, 23b, 23c. The structure of the mounting elements 23a, 23b, 23c may be the same as the one described for the mounting element 5 of the first node element described in
Similarly as before, the mounting elements 23a-23c may be tilted at an angle with respect to the coupling side 22, as shown in
In this particular example, the angle between the mounting element 23a and the coupling side 22 and the angle between the mounting element 23b and the coupling side 22 may be the same. In some other examples, the angle of the mounting element 23a and the mounting element 23b with respect to the coupling side 22 may be different angles.
Additionally, the mounting elements 23a, 23b may be arranged such that the projections of their longitudinal axes on the plane of the coupling side 22 form an angle of between 20 and 180 degrees.
In some examples, the angle α shown in
Also in
In some examples, the retention element 10 may be rounded and it may have threads along its outer surface. In this particular example, the opening 6 may be provided with an internal screw thread. This way, the retention element 10 may be screwed to the opening 6. Therefore, the bars can remain in position in a proper manner. Furthermore, the compressive strength of the connection between the bar and the first node element may be improved. Moreover, the bars may remain in place without the presence of the second node element when compressive loads are applied to the node.
Again, once the elongated bars (not shown) are inserted into the hollow insertion channels 4a, 4b, the bars can be secured and fixed in position inside the respective channel 4a, 4b (and thus inside the first node element 1) using the retention element 10 and the second node element 20. Furthermore, the retention element 10 provides a suitable transmission of the compressive forces from the bars to the second node element.
In some examples, the elongated bars previously inserted into the openings 4a, 4b may be secured merely with the second node element 2, i.e. without requiring the retention element 10 or the screws 11a, 11b. Thus, the number of required parts per joint is reduced and the assembly is simpler.
In some other examples, the bars may be further secured with the screws 11a, 11b to increase the resistance to tensile forces. In this particular example, once the screws 11a, 11b are inserted as explained in
In yet further examples, the bars may be secured merely with the retention screws 11a, 11b and the second node element 20, thus the bars may properly remain in position without the retention element 10. This preserves compressive and tensile forces resistance while reducing the number of required parts and improving assembly simplicity.
Particularly in this
Similarly as before, the bars may be introduced through the corresponding through-hole formed between the opening of the first node element and the channels 4a, 4b. Once the bars are introduced and attached to corresponding mounting surfaces in a second node element (not shown), a retention element 10 may be introduced into the opening 6 of the first node element. Once the retention element 10 is inserted, the portion 10a of the retention element 10 may protrude over the first node element 1. The second node element 700 may be brought in proximity of the first node element in the direction of the arrow. The contact side 701 of the second node element 700 may be situated over the contact side 2 of the first node element such that the protruding portion 10a of the retention element mates with the opening 83 of the second node element.
Additionally, the second node element 700 and the first node element 1 may be further secured to each other using, for example, bolts or studs (not shown). The bolts may be introduced into the corresponding holes 84a, 84b, 84c. The bolts can be suitably tightened with, e.g. nuts (not shown), thus fixing the second node element 700 to the first node element 1. In some other examples, the second node element 700 and the first node element 1 may further be secured together by welding or any other processes.
With such an arrangement, the protruding portion inserted into the opening 83 may lead to a better performance of the node against lateral and compressive loads. At the same time, the bolting or welding connection between the second node element 700 and the first node element 1 may lead to an improved withstand of tensile loads.
The recesses may be configured to receive a first end of an auxiliary elongated bar. In this example, a solid and elongated auxiliary bar 19 may be provided. The bar 19 may extend from a first end 19a to a second end 19b. The first end 19a of the bar 19 may be inserted and fitted into the recess 15b. The remainder of the structure of the first node element 90 may be substantially the same as described before.
The second end 19b of the bar 19 may be attached to another recess (not shown) located over the contact surface of another first node element (not shown) in the lattice structure.
The
In this Fig., a first hollow bar 101 may be provided. The first bar 101 may extend from a first end 101a to a second end 101b.
The material choices for the first bar 101 may be any suitable material depending on application and manufacturing factors. Typical materials for use in the first bar include steel, aluminum, and carbon or glass fiber reinforced plastics among others. Where higher performance requirements are present, carbon fiber reinforced plastics are employed for the bars. Graphite materials and titanium are materials best suited for space applications where dimensional stability is often a requirement. Additionally, the bar 101 may have different diameters depending on the expected uses of the lattice structure to be formed.
The second end 101b of the bar may be brought near to a first mounting element 102 of the second node element 100a. This way, the bar 101 is ready to be inserted in an elongated protrusion 107 until the end 101b reaches the stopper 108.
The elongated protrusion 107 may have a suitable diameter in order to be inserted into a lumen of the hollow bar in the direction of the arrow. The elongated protrusion 107 may further have a very low coefficient of friction, thus the insertion and the removal of the bar may be improved. The elongated protrusion 107 may have a tapered end to facilitate the insertion. The end 101b of the bar 101 may further be screwed to a threaded elongated protrusion 107 to improve tensile strength.
Once the bar 101 is situated at the desired position, the hollow bar may be introduced into an elongated protrusion 107 of the mounting element 102 in the direction of the arrow until the end reaches the stopper 108, thus indicating that the bar has been properly placed on the second node element 100a.
In
Similarly as before, the protrusion 5a may be introduced into the end 101a of the elongated bar 101 until the end 101a reaches the stopper 5c. This way, the first node element 1 may properly be attached to the bar 101.
In
As previously described, the first node element 1 may be provided with an opening. The opening may communicate with the first channel 4a. A through-hole is thus formed between the opening and the first channel 4a.
The bar 125 may thus be introduced through the through-hole (and thus through the opening and the first channel 4a) in the direction of the arrow until the lumen of a second end 125b of the hollow bar is introduced in a mounting surface 130 of a second node element 100b. Similarly as before, in some examples, the end 125b may be screwed to the mounting surface 130 in order to improve tensile strength.
In
In
As previously described, the opening 6 and the channel 4b may communicate forming a corresponding through-hole. The bar 126 may thus be introduced through the through-hole formed in the direction of the arrow until the lumen of the second end 126b of the hollow bar is introduced in a mounting element 250 of a second node element 100c.
In some examples, the bars 125, 126 may have tapered ends for better insertion through the channels.
In
In some examples, the bars 125, 126 may be installed by connection to a mounting element located, e.g. on the floor or a first node element instead of the second node elements.
In
In some examples not shown, previously to the insertion of the retention element 10 into the opening 6, a first and second retention screws as described in previous examples may be provided. The retention screws may be introduced into the corresponding channels as shown in
In yet further examples not shown, the first node element may be provided with recesses as shown in
In
In
In
In
In
In
In
In
In
In
Thus, the first end of the bar 330 may be installed (not shown) in the first mounting element of the second node element 75 of the second level. At this point of the assembly process, the second end of the bar 330 is ready for the installation of the next first node element at a fourth level (not shown).
In
Evidently, the remaining first and second node elements and bars forming the lattice structure may be attached in the same way.
As shown in
The high retention element 110 may thus be inserted in the direction of the arrow (arrow A) into an opening 111a of the first node element 111.
In
Following the example, the first node element 112 may be displaced in the direction of the arrow (arrow B). The portion 110b of the high retention element may thus be inserted into the opening of the first node element 112. Particularly, as shown in
As a result, as shown in
The operation for assembling a lattice structure may be described as follows; again in
As illustrated in
In examples, the attachment between a first node element and a further first node element described in
Although only a number of examples have been disclosed herein, other alternatives, modifications, uses, and/or equivalents thereof are possible. Furthermore, all possible combinations of the described examples are also covered. Thus, the scope of the present disclosure should not be limited by particular examples, but should be determined only by a fair reading of the claims that follow. If reference signs related to drawings are placed in parentheses in a claim, they are solely for attempting to increase the intelligibility of the claim, and shall not be construed as limiting the scope of the claims.
Number | Date | Country | Kind |
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EP16382555.7 | Nov 2016 | EP | regional |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/080232 | 11/23/2017 | WO | 00 |