Noise-reducing structure of a processing machine

Information

  • Patent Grant
  • 6167741
  • Patent Number
    6,167,741
  • Date Filed
    Wednesday, April 28, 1999
    25 years ago
  • Date Issued
    Tuesday, January 2, 2001
    23 years ago
Abstract
A noise-reducing structure of a processing machine reduces the noise generated when a movable member of the processing machine abuts against a workpiece located on a workpiece holder of the processing machine. The processing machine may be a drawing die including a punch, a blank holder fitted around the punch and vertically movably supported by a cushion pin, and a vertically movable die disposed to face the punch. The workpiece may be a thin plate which is placed on the blank holder. As the die is lowered, the thin plate is sandwiched between the blank holder and the die for drawing the thin plate by the punch. A lower die base plate is provided with a pivotable lever member for pushing the blank holder so that the blank holder begins movement before the die collides against the thin plate. An operation cam for driving the lever member is disposed at a position on the die facing the lever member, and the die collides against the thin plate on the blank holder after the blank holder is in motion.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to a silent structure of a processing machine, a silent structure of a pressing machine, a silent structure of a pressing die, and more particularly, to a silent structure of a drawing die and a silent run-up unit thereof used when a metal plate part such as an automobile or an electric home appliance is subjected to a drawing working.




2. Description of Background Art




The background of the present invention will be explained based on the drawing die as an example.





FIG. 9

shows one example of the drawing die. The drawing die comprises a punch


101


located at a central position of the drawing die, a blank holder


103


fitted around the punch


101


and vertically movably supported by a cushion pin


102


, and a die


104


disposed such as to oppose the punch


101


for vertical movement. The reference number


105


represents an air vent.




A lower die


109


comprising the punch


101


and the blank holder


103


is fixed to a bolster


106


of a pressing machine, and an upper die


110


comprising the die


104


is fixed to a ram


107


of the pressing machine. The upper die


110


moves vertically by driving the pressing machine. The blank holder


103


is supported by the cushion pin


102


, the cushion pin


102


is moved vertically by a cushion device of the pressing machine and with this movement, the blank holder


103


is also moved vertically.




A drawing processing will be explained. First, the blank holder


103


is moved up to a position shown with phantom lines by the cushion pin


102


.




Next, a thin plate


108


is placed on the blank holder


103


and the punch


101


as shown with the phantom lines.




Then, if the upper die


110


is lowered, the die


104


collides against the thin plate


108


on the blank holder


103


around the entire outer periphery of the punch


101


so that the thin plate


108


is sandwiched between the blank holder


103


and the die


104


. Subsequently, if the upper die


110


is lowered, the thin plate


108


sandwiched between the blank holder


103


and the die


104


is drawn by the punch


101


, and when the upper die


110


reaches the bottom dead center, the thin plate


108


is drawn to form a workpiece W.




If the upper die


110


moves up, the blank holder


103


is moved up to the position shown with the phantom lines by the ascending force of the cushion pin


102


, and the workpiece W is removed from the punch


101


. The die


104


of the upper die


110


is provided with the air vent


105


so that the negative pressure is prevented from being generated between the workpiece W and the die


104


when the workpiece W is dropped by its own weight. Alternatively, the workpiece W may be moved downwardly by a push pin (not shown) biased by a spring, thereby removing the workpiece W from the die


104


. The workpiece W removed from the pressing machine is transferred to the a pressing machine of the next step.




In the above described drawing working, when the die


104


collides against the thin plate


108


placed on the blank holder


103


, die


104


and the thin plate


108


over the entire outer peripheral surface of the punch


101


(i.e., the thin plate


108


on the blank holder


103


) are directly contacted with each other concurrently and since the upward biasing pressure of the cushion


102


may be about 60 to 100 tons in some cases, a great noise of 110 dB or higher is generated. Since a quiet workplace environment is required in recent years, the noise of the drawing die is not socially acceptable.




In order to prevent the noise generated when the die collides against the thin plate on the blank holder of the drawing die, an attempt was made to provide a urethane rubber or a gas spring on the blank holder so that the die collided against the urethane rubber or the gas spring before colliding against the thin plate, thereby absorbing the impact force to reduce the noise. However, a sufficient effect could not be obtained.




Further, so as to prevent the noise from being generated outside, there is an example that the pressing machine is surrounded by a soundproof wall. However, an opening must be formed in the soundproof wall for bringing in and out the workpiece from and to the pressing machine and thus, the noise leaks from the opening. On the other hand, an operator working in the vicinity of the pressing machine surrounded by the soundproof wall is bothered by the great noise.




Further, when the die collides against the thin plate on the blank holder, an attempt was made to reduce the cushion pressure only during a certain time period of initially lowering movement of the cushion pin. However, the cushion device of the pressing machine must be improved, which is too expensive.




SUMMARY AND OBJECTS OF THE INVENTION




Although the above description has been made based on the drawing die of the pressing die as the example, not only the noise of the drawing die, but also a noise of a pressing die sandwiching a thin plate or a workpiece for machining or working is also not socially acceptable.




Further, in relation to the pressing die, the noise of a pressing machine having a pressing die, and the noises of other processing machines for metal or resin are also regarded as not socially acceptable




Since a quiet environment is required in recent years, it is required to reduce the noise generated by a processing machine, a pressing machine and a pressing die as small as possible.




Especially in the drawing die, a great noise is generated when a die collides against a thin plate on a blank holder, and it is required to reduce this noise as small as possible.




Thereupon, so as to reduce the noise generated from a processing machine as small as possible, according to the present invention, there is provided a silent structure of a processing machine comprising a stationary bed, a movable member vertically movable with respect to the bed, a pad of a cushion device located below the bed for biasing a cushion pin upwardly, wherein the stationary member is rotatably provided with a run-up lever, the movable member facing the run-up lever is vertically provided with an operation cam, the operation cam acts on the run-up lever before mounted working tools sandwich a workpiece, and the pad is allowed to run up.




Further, so as to reduce the noise generated from a pressing machine as small as possible, according to the present invention, there is provided a silent structure of a pressing machine comprising a stationary bed, a ram vertically movable with respect to the bed, a pad of a cushion device located below the bed for biasing a cushion pin upwardly, wherein the stationary member is rotatably provided with a run-up lever, the ram facing the run-up lever is vertically provided with an operation cam, the operation cam acts on the run-up lever before mounted pressing dies sandwich a thin plate or a workpiece, and the pad is allowed to run up.




Further, so as to reduce the noise generated from a drawing die as small as possible, according to the present invention, there is provided a silent structure of a drawing die comprising a punch, a blank holder fitted around the punch and vertically movably supported by a cushion pin, and a vertically movable die disposed such as to face the punch, a thin plate being placed on a blank holder which is moved up by the cushion pin, the die being lowered, thereby sandwiching the thin plate between the blank holder and the die for drawing the thin plate by the punch, wherein a lower base plate is rotatably provided with a run-up lever for pushing the blank holder for allowing the latter to run up before the die collides against the thin plate, an operation cam for driving the run-up lever is disposed at a position on the die facing the run-up lever, and the die collides against the thin plate on the blank holder after the blank holder runs up.




Furthermore, according to the invention, the operation cam has a cam surface a tilt angle for changing speed.




Further, in order to facilitate the improvement of the existing drawing die to include a silent structure, there is provided a silent run-up unit having a run-up lever and an operation cam for driving the run-up lever.




Further, in order to reduce the noise of a noise source by a pad of the upper die, a silent structure of a pressing die comprises a lower die provided with an operation cam, and an upper die provided at its position facing the operation cam with a run-up lever. Therefore, it can be expected that the noise is reduced.




Furthermore, in a pressing die for sandwiching a thin plate or a workpiece to machine the same, the thin plate or the workpiece is allowed to run up before the thin plate or the workpiece is sandwiched. Therefore, it can be expected that the noise of the pressing die is reduced.




Further scope of applicability of the present invention will become apparent from the detailed description given hereinafter. However, it should be understood that the detailed description and specific examples, while indicating preferred embodiments of the invention, are given by way of illustration only, since various changes and modifications within the spirit and scope of the invention will become apparent to those skilled in the art from this detailed description.











BRIEF DESCRIPTION OF THE DRAWINGS




The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:





FIG. 1

is a vertical sectional view of an essential portion showing a state in which a run-up lever of the present invention starts operating;





FIG. 2

is a vertical sectional view of an essential portion showing a state in which a blank holder of the invention runs up and abuts against a thin plate on the blank holder;





FIG. 3

is a vertical sectional view of an essential portion showing a state of the bottom dead center in which an upper die is further lowered from the state shown in

FIG. 2

of the invention and the drawing is completed;





FIG. 4

is a vertical sectional view of a pressing die comprising a lower die provided with an operation cam, and the upper die provided with the run-up lever and a bracket;





FIG. 5

is a graph comparing a case in which a silent structure is not mounted to the drawing die and a case in which a silent structure is mounted to the drawing die;





FIG. 6

is a schematic view of an essential portion showing the state in which the run-up lever of the invention starts operating;





FIG. 7

is a schematic view of an essential portion showing the state in which the blank holder of the invention runs up and abuts against the thin plate on the blank holder;





FIG. 8

is a schematic view of an essential portion showing the state of the bottom dead center in which the upper die is further lowered from the state shown in

FIG. 7

of the invention and the drawing is completed; and





FIG. 9

is a vertical sectional view of a conventional drawing die.











DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS




The present invention will be described in detail below based on shown in the accompanying drawings.




To facilitate understanding, a silent structure of a drawing die will be explained first.




Referring to

FIG. 1

, a lower die


1


comprises a punch


2


, and a blank is holder


4


vertically movably fitted around the punch


2


and supported by a cushion pin


3


. A lower die base plate is integrally formed with an outer periphery of the punch


2


.




An upper die


5


comprises a die


6


disposed such as to be opposed to the punch


2


.




A silent run-up unit is mounted to the lower die base plate


7


and the die


6


for allowing the blank holder


4


to run up. One example thereof is illustrated.




A substantially triangular run-up lever


11


for pushing the blank holder


4


for allowing the latter to run up is rotatably provided around a center shaft


13


of a bracket


12


. The bracket


12


is fixed to the lower die base plate


7


by a bolt


14


.




The run-up lever


11


is rotatably provided around the center shaft


13


provided on the bracket


12


such that the run-up lever


11


pushes a flange


15


of the blank holder


4


.




A roller


16


is rotatably provided around a supporting shaft


17


on an upper portion of the run-up lever


11


, and another roller


18


is rotatably provided around a supporting shaft


19


on the bracket


12


at a position opposed to the roller


16


.




An operation cam


20


is provided on the die


6


at a position between the rollers


16


and


18


. This operation cam


20


is mounted to the die


6


through a supporting mount


21


. The supporting mount


21


is fixed to the die


6


by a bolt


22


, and the operation cam


20


is fixed to the supporting mount


21


by a bolt


23


. The operation cam


20


and the supporting mount


21


may be integrally formed as one unit.




The operation cam


20


has a cam surface


26


. A portion of the cam surface


26


which first contacts with the roller


16


when the upper die


5


moves downwardly is formed with a low speed tilt angle α. The cam surface


26


is also formed with an intermediate speed tilt angle β which is continuously formed with the low speed tilt angle α. A connecting portion of the cam surface


26


connecting the low speed tilt angle α and the intermediate speed tilt angle β is arced for smoothly connecting both the angles α and β. Because of the difference in angle between the low speed tilt angle α and the intermediate speed tilt angle β of the operation cam


20


, the lowering speeds of both the run-up lever


11


and the blank holder


4


can be controlled.




Although the silent run-up unit having the run-up lever


11


and the operation cam


20


has been described above, the present invention should not be limited to this only, and the silent run-up unit may be mounted to the lower die base plate


7


and the die


6


for allowing the blank holder


4


to run up. For example, a push-down rod may be fixed to the die, and the blank holder may run up by the push-down rod.




Next, the operation of this drawing die will be explained.




A thin plate


24


is placed on the punch


2


and the blank holder


4


.

FIG. 1

shows a state in which the upper die


5


is lowered and the run-up lever


11


starts abutting against the flange


15


of the blank holder


4


by the operation cam


20


. A run-up clearance H between the blank holder


4


and the die


6


shown in

FIG. 1

is set to such a value that the blank holder


4


collides against the die


6


after run-up and a silent effect can sufficiently be obtained.





FIG. 2

shows a state in which the run-up lever


11


allows the blank holder


4


to run up and the die


6


abuts against the thin plate


24


on the blank holder


4


. The die


6


abuts against the thin plate


24


on the running blank holder


4


not against the thin plate


24


on the stationary blank holder


4


. Since the die


6


does not collide against the stationary thin plate


24


but collides against the running thin plate


24


, little noise is generated.




Then, the upper die


5


is subsequently lowered and the drawing is completed at the bottom dead center shown in

FIG. 3

, thereby forming the workpiece W.




When the upper die


5


moves upward, the workpiece W is removed from the punch


2


by the blank holder


4


. The die


6


is provided with an air vent


25


so that a negative pressure is prevented from being generated between the workpiece W and the die


6


when the workpiece W is dropped by its own weight. Alternatively, the workpiece W may be moved out from the die


6


by a push-out pin (not shown) biased by a spring.




If various parts having different size such as the run-up lever


11


, the bracket


12


, the operation cam


20


and the like (including the roller


16


, the roller


18


, the supporting shafts


17


,


19


and the supporting mount


21


) are prepared as standard parts, the existing drawing die can easily be changed to a drawing die having the silent structure.




Although the run-up lever


11


and the bracket


12


are mounted to the lower die


1


and the operation cam


20


is mounted to the upper die


5


in the above-described example, even if the run-up lever


11


and the bracket


12


are mounted to the upper die


5


and the operation cam


20


is mounted to the lower die


1


as shown in

FIG. 4

, the silent effect can be obtained. In this case, although a pad


31


is biased by a spring


32


, since the pad collides against the workpiece W after the pad runs up by the run-up lever


11


and the operation cam


20


, the silent effect can be obtained.




Further, in the present invention, when the thin plate is bent or is bent twice, i.e., when one end thereof is bent downwardly and the other end is bent upwardly, the pad runs up first and then the thin plate or the workpiece is sandwiched, thereby obtaining the silent effect.




With reference to

FIG. 5

, description will be made concerning an example comparing a case in which this silent structure is not mounted to the drawing die and a case in which the silent structure is mounted to the drawing die.




In

FIG. 5

, the axis of abscissas shows time, and the axis of ordinates shows noise level (dB). A noise meter is disposed in front of a front surface of the pressing machine and the noise is continuously recorded in a recorder.




In

FIG. 5

, a region A shows a case in which the silent structure was not mounted, and a region B shows a case in which the silent structure was mounted. When the silent structure was not mounted, the maximum noise level was 110 dB. Although the maximum noise level is set at 110 dB as shown in

FIG. 5

, since the noise meter was off-scale, it is estimated that the actual maximum noise level was 115 to 120 dB. When the silent structure was mounted, the maximum noise level was about 95 dB. In the illustrated example, the reduced amount of the noise level was 15 dB, and it is estimated that the actual reduced amount was 20 to 25 dB.

FIG. 5

shows only one experiment result, but the experiment was repeated and the same data was obtained.




Next, an example in which the silent structure is mounted to the pressing machine is described with reference to the schematic views of

FIGS. 6

to


8


.




The pressing machine comprises a stationary bed


41


, a ram


42


which is vertically moved with respect to the bed


41


, and a pad


44


of a cushion device


43


located below the bed


41


for biasing a cushion pin


3


upwardly.




The ram


42


is vertically moved through a connecting rod


45


, and an upper die


5


of a drawing die is fixed to a lower surface of the ram


42


. The drawing die is the same as that described with reference to

FIGS. 1

to


3


.




A lower die


1


is fixed to an upper surface of the stationary bed


41


, a blank holder


4


, fitted around a punch


2


, is supported by the cushion pin


3


, and a die


6


of the upper die


5


is disposed so as to be opposed to the punch.




The pad


44


is connected to a tip end of a piston rod


47


of a hydraulic pressure cylinder


46


of a cushion device


43


. The cushion pin


3


is inserted to a guide hole


48


of the bed


41


and is positioned between the upper surface of the pad


44


and the lower surface of the blank holder


4


, the pressure of the cushion device


43


is transmitted to the blank holder


4


, a thin plate


24


placed on the blank holder


4


and the punch


2


is sandwiched between the blank holder


4


and the die


6


and is lowered and drawn by the punch


2


. The length of the cushion pin


3


is determined in correspondence with the drawn depth of the workpiece W.




The reference number


49


represents a hollow column standing at the side of the pressing machine. An essential portion of the silent structure can be accommodated in the hollow column


49


. It is needless to say that the silent structure can be provided outside the hollow columnar.




A stationary member


50


is fixed in the hollow column


49


in the vicinity of the side portion of the pad


44


. The pad


44


of the stationary member


50


is provided with a pressure-receiving portion


51


. The ram is also formed at its side with a supporting portion


52


at a position facing the pressure-receiving portion and the stationary member


50


. The pressure-receiving portion


51


and the pad


44


may be integrally formed, and other members may be fixed. The supporting member


52


and the ram


42


may be integrally formed, and other members may be fixed.




The silent structure is provided with the supporting portion


52


, the stationary member


50


and the pressure-receiving portion


51


. This silent structure is the same as that described with reference to

FIGS. 1

to


3


except that the length of an operation cam


20


′ is longer. The bracket


12


is fixed to the stationary member


50


by a bolt


14


, the run-up lever


11


is rotatably provided around the center shaft


13


, the run-up lever


11


can abut against an upper surface of the pressure-receiving portion


51


, and the rollers


16


,


18


are rotatably provided around the supporting shafts


17


,


19


at the upper portions of the run-up lever


11


and the bracket


12


, respectively.




The operation cam


20


′ is disposed at positions facing the rollers


16


,


18


, and is mounted to a supporting portion


52


through the supporting mount


21


. The operation cam


20


′ is fixed to the supporting mount


21


by the bolt


23


, and the supporting mount


21


is fixed to the supporting portion


52


by the bolt


24


.




The operation of the pressing machine will be explained next.




The thin plate


24


is placed on the punch


2


and the blank holder


4


.





FIG. 6

shows a state in which the ram


42


is lowered and the run-up lever


11


starts abutting against the pressure-receiving portion


51


by the operation cam


20


′. A run-up clearance H between the blank holder


4


and the die


6


shown in

FIG. 6

is set to such a value that the blank holder


4


collides against the die


6


after the run-up and a silent effect can sufficiently be obtained.




The run-up lever


11


pushes the upper surface of the pressure-receiving portion


51


downwardly, thereby lowering the pad


44


. With this movement, the cushion pin


3


and the blank holder


4


are moved downwardly, the blank holder


4


is allowed to run up downwardly, and the die


6


abuts against the thin plate


24


on the blank holder


4


.

FIG. 7

shows this state. A clearance exists between the upper surface of the pad


44


and the lower surface of the bed


41


, the cushion pin


3


is moved downwardly by the distance of this clearance, and the blank holder


4


is also moved downwardly. The die


6


abuts against the thin plate


24


on the running blank holder


4


not against the thin plate


24


on the stationary blank holder


4


. Since the die


6


does not collide against the stationary thin plate


24


but collides against the running thin plate


24


, little noise is generated.




Then, the upper die


5


is subsequently lowered and the drawing is completed at the bottom dead center shown in

FIG. 8

, thereby forming the workpiece W.




When the upper die


5


moves upwardly, the workpiece W is removed from the punch


2


by the blank holder


4


. The die


6


is provided with an air vent


25


so that the negative pressure is prevented from being generated between the workpiece W and the die


6


when the workpiece W is dropped by its own weight. Alternatively, the workpiece W may be moved out from the die


6


by a push-out pin (not shown) biased by a spring.




Since the operation cam


20


′ becomes long, it is preferable to provide a guide, and the length thereof must be determined in accordance with the height of the pressing die. It is preferable to prepare some operation cams having different length or to prepare an operation cam which is extendable mechanically or by air pressure or hydraulically.




Although the silent structure of the pressing machine has been described above, the silent structure can also be applied to a processing machine of metal or resin.




As described above, according to the present invention, there is provided a silent structure of a processing machine comprising a stationary bed, a movable ram vertically movable with respect to the bed, a movable member vertically movable with respect to the bed, a pad of a cushion device located below the bed for biasing a cushion pin upwardly, wherein the stationary member is rotatably provided with a run-up lever, the movable member facing the run-up lever is vertically provided with an operation cam, the operation cam acts on the run-up lever before mounted working tools sandwich a workpiece, and the pad is allowed to run up. Therefore, it is possible to reduce noise generated by the processing machine as much as possible.




Further, according to the invention, there is provided a silent structure of a pressing machine comprising a stationary bed, a ram vertically movable with respect to the bed, a pad of a cushion device located below the bed for biasing a cushion pin upwardly, wherein the stationary member is rotatably provided with a run-up lever, the ram facing the run-up lever is vertically provided with an operation cam, the operation cam acts on the run-up lever before mounted pressing dies sandwich a thin plate or a workpiece, and the pad is allowed to run up. Therefore, it is possible to reduce a noise generated by the pressing machine as small as possible.




Further, according to the invention, there is provided a silent structure of a drawing die comprising a punch, a blank holder fitted around the punch and vertically movably supported by a cushion pin, and a vertically movable die disposed such as to face the punch, a thin plate being placed on a blank holder which is moved up by the cushion pin, the die being lowered, thereby sandwiching the thin plate between the blank holder and the die for drawing the thin plate by the punch, wherein a lower die base plate is rotatably provided with a run-up lever for pushing the blank holder for allowing the latter to run up before the die collides against the thin plate, an operation cam for driving the run-up lever is disposed at a position on the die facing the run-up lever, and the die collides against the thin plate on the blank holder after the blank holder runs up. Therefore, it is possible to reduce noise as compared with a case in which the die collides against a thin plate of a stationary blank holder. The present invention can be used as a silent structure for improving the existing drawing die if the run-up lever and the operation cam are formed as a unit.




Furthermore, in the invention, the run-up speed of the blank holder can be controlled by variously changing the tilt angles of the cam surface of the operation cam.




Further, in the invention, since a silent run-up unit having a run-up lever and an operation cam for driving the run-up lever, the existing drawing die can easily be improved to include the silent structure.




Further, in the invention, since a silent structure of a pressing die comprising a lower die provided with an operation cam, and an upper die provided at its position facing the operation cam with a run-up lever, it can be expected that the noise of a noise source is reduced by the pad of the upper die.




Furthermore, according to the invention, in a pressing die for sandwiching a thin plate or a workpiece to machine the same, the thin plate or the workpiece is allowed to run up before the thin plate or the workpiece is sandwiched. Therefore, it can be expected that a noise of the pressing die is reduced.




The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.



Claims
  • 1. A noise-reducing structure of a processing machine comprising:a stationary member; a movable member disposed adjacent to and opposing said stationary member; a holder member disposed adjacent to said stationary member, said holder member being movable with respect to said stationary member; a support member fixed to said stationary member; a lever member pivotally attached to said support member, said lever member being engagable with said holder member; and an operating member fixed to said movable member, said operating member being engagable with said lever member upon movement of said movable member, thereby pivoting said lever member and moving said holder member with respect to said stationary member.
  • 2. The noise-reducing structure according to claim 1, wherein said processing machine is a pressing machine, said stationary member includes a punch, and said movable member includes a die.
  • 3. The noise-reducing structure according to claim 2, wherein said holder member comprises a blank holder fitted around said punch.
  • 4. The noise-reducing structure according to claim 1, further comprising a cushioning device for cushioning displacement of said holder member.
  • 5. The noise-reducing structure according to claim 4, wherein said cushioning device includes a cushion pin passing through an aperture in said stationary member and abutting said holder member.
  • 6. The noise-reducing structure according to claim 1, wherein said operating member comprises an operating cam.
  • 7. The noise-reducing structure according to claim 6, wherein said operating cam includes a cam surface having a varying inclination angle for varying a speed of movement of said lever member and said holder member.
  • 8. The noise-reducing structure according to claim 7, wherein said support member includes a first roller, said lever member includes a second roller, and said operating cam is insertable between said first roller and said second roller such that said cam surface engages said second roller.
  • 9. The noise-reducing structure according to claim 1, wherein said support member comprises a bracket attached to said stationary member, said bracket supporting a shaft for providing pivotal movement of said lever member with respect to said bracket.
  • 10. The noise-reducing structure according to claim 1, wherein said processing machine is a pressing machine, said stationary member includes a punch, said movable member includes a die, said holder member comprises a blank holder fitted around said punch, said operating member comprises an operating cam, said operating cam including a cam surface having a varying inclination angle for varying a speed of movement of said lever member and said blank holder, said support member including a first roller, said lever member including a second roller, said operating cam being insertable between said first roller and said second roller such that said cam surface engages said second roller.
  • 11. The noise-reducing structure according to claim 10, further comprising a cushioning device for cushioning displacement of said blank holder, said cushioning device including a cushion pin passing through an aperture in said stationary member and abutting said blank holder, and said support member comprising a bracket attached to said stationary member, said bracket supporting a shaft for providing pivotal movement of said lever member with respect to said bracket.
  • 12. A noise-reducing structure of a processing machine comprising:a stationary member; a movable member disposed adjacent to and opposing said stationary member; a pad member operatively attached to said movable member, said pad member being movable with respect to said movable member; a support member fixed to said movable member; a lever member pivotally attached to said support member, said lever member being engagable with said pad member; and an operating member fixed to said stationary member, said operating member being engagable with said lever member upon movement of said movable member, thereby pivoting said lever member and moving said pad member with respect to said movable member.
  • 13. The noise-reducing structure according to claim 12, further comprising a cushioning device for cushioning displacement of said pad member with respect to said movable member.
  • 14. The noise-reducing structure according to claim 13, wherein said cushioning device includes a spring.
  • 15. The noise-reducing structure according to claim 12, wherein said operating member comprises an operating cam.
  • 16. The noise-reducing structure according to claim 15, wherein said operating cam includes a cam surface having a varying inclination angle for varying a speed of movement of said lever member and said pad member.
  • 17. The noise-reducing structure according to claim 16, wherein said support member includes a first roller, said lever member includes a second roller, and said operating cam is insertable between said first roller and said second roller such that said cam surface engages said second roller.
  • 18. The noise-reducing structure according to claim 12, wherein said support member comprises a bracket attached to said movable member, said bracket supporting a shaft for providing pivotal movement of said lever member with respect to said bracket.
  • 19. A noise-reducing structure of a processing machine comprising:a stationary member; a movable member disposed adjacent to and opposing said stationary member; a holder member disposed adjacent to said stationary member, said holder member being movable with respect to said stationary member; a cushioning device for cushioning displacement of said holder member; a stationary support member disposed adjacent to said stationary member; a lever member pivotally attached to said stationary support member, said lever member being engagable with a portion of said cushioning device; and an operating member fixed to said movable member, said operating member being engagable with said lever member upon movement of said movable member, thereby pivoting said lever member and moving said cushioning device with respect to said stationary member, and permitting movement of said holder member with respect to said stationary member.
  • 20. The noise-reducing structure according to claim 19, wherein said processing machine is a pressing machine, said stationary member includes a punch, and said movable member includes a die.
  • 21. The noise-reducing structure according to claim 20, wherein said holder member comprises a blank holder fitted around said punch.
  • 22. The noise-reducing structure according to claim 19, wherein said cushioning device includes a cushion pin passing through an aperture in said stationary member.
  • 23. The noise-reducing structure according to claim 22, wherein said cushioning device further includes a cushion pad, said cushion pin extending between said holder member and said cushion pad.
  • 24. The noise-reducing structure according to claim 23, wherein said cushion pad includes a pressure-receiving portion, said lever member engaging said pressure-receiving portion of said cushion pad.
  • 25. The noise-reducing structure according to claim 19, wherein said operating member comprises an operating cam.
  • 26. The noise-reducing structure according to claim 25, wherein said operating cam includes a cam surface having a varying inclination angle for varying a speed of movement of said lever member and said holder member.
  • 27. The noise-reducing structure according to claim 26, wherein said support member includes a first roller, said lever member includes a second roller, and said operating cam is insertable between said first roller and said second roller such that said cam surface engages said second roller.
  • 28. The noise-reducing structure according to claim 19, wherein said stationary support member comprises a bracket attached to said stationary support member, said bracket supporting a shaft for providing pivotal movement of said lever member with respect to said bracket.
  • 29. The noise-reducing structure according to claim 19, wherein said processing machine is a pressing machine, said stationary member includes a punch, said movable member includes a die, said holder member comprises a blank holder fitted around said punch, said operating member comprises an operating cam, said operating cam including a cam surface having a varying inclination angle for varying a speed of movement of said lever member and said blank holder, said support member including a first roller, said lever member including a second roller, said operating cam being insertable between said first roller and said second roller such that said cam surface engages said second roller.
  • 30. The noise-reducing structure according to claim 29, wherein said cushioning device includes a cushion pin passing through an aperture in said stationary member, and a cushion pad, said cushion pin extending between said blank holder and said cushion pad, said cushion pad including a pressure-receiving portion, said lever member engaging said pressure-receiving portion of said cushion pad.
  • 31. The noise-reducing structure according to claim 30, wherein said stationary support member comprises a bracket attached to said stationary support member, said bracket supporting a shaft for providing pivotal movement of said lever member with respect to said bracket.
Priority Claims (1)
Number Date Country Kind
11-061389 Mar 1999 JP
US Referenced Citations (5)
Number Name Date Kind
2843175 Black et al. Jul 1958
4635466 Seki et al. Jan 1987
4821552 Baur et al. Apr 1989
5231907 Matsuoka Aug 1993
6016680 Matsuoka Jan 2000