Patent Application
20240009149
The present invention relates to a novel non-aqueous gel composition, in particular useful as a carrier of pharmaceutically active agents. The present invention also relates to a discharging device comprising this non-aqueous gel composition and to the use of this non-aqueous gel composition as a component of a pharmaceutical composition or of a medicament.
Because of their viscosity properties gel compositions are often used as carriers for topical and oral administration of pharmaceutically active agents. Important for the administration of gel compositions are e.g. specific viscosity properties that on the one hand allow sufficient syringeability, i.e. the capability of being dispensed from, and/or drawn into, a syringe, and on the other hand a good adhesion of the composition at organic tissues at about body temperature, in particular for a period of at least 3 days, preferably of at least 5 days, after a single administration at organic tissue.
Therefore, thermoreversible aqueous gel compositions, whose viscosity changes at a characteristic temperature, comprising mainly copolymers in an amount sufficient to provide a gelation temperature at about body temperature, are often used.
However, despite the good viscosity properties aqueous gel compositions show the disadvantage of not being able to carry pharmaceutically active agents that have relatively poor water solubility properties, if those pharmaceutically active agents are not to be administered as a suspension in the gel.
Non-aqueous gel compositions offer a good alternative as carriers, for said pharmaceutically active agents that are having relatively poor water solubility properties. Further, because of their lipophilic character non-aqueous gel compositions can create the possibility that the pharmaceutically active agent can at least partly pass through cell membranes.
However, when it comes to viscosity properties that would allow a good syringeability and a good adhesion at organic tissues conventional non-aqueous gel compositions lack those thermoreversible properties.
Especially for the administration of gel compositions at internal organs, there is a need to administer the pharmaceutical composition with a syringe. Further, internal organs such as eyes, ears, nose, mouth, lip, vagina, urethral opening and anus are mostly covered by mucus or mucous membranes which makes adhesion (mucoadhesion) challenging.
Therefore, conventional non-aqueous gel compositions cannot facilitate both a proper viscosity, which would allow a good syringeability, and a good adhesion at organic tissues.
Thermoreversible aqueous gel compositions are known from EP 3501521 A1 and WO 2019210107. The corresponding compositions comprise pharmaceutically active agents like cisplatin, carboplatin, oxiplatin or corticosteroids, in particular Dexamethason or JNK (c-Jun N-terminal kinase) inhibitors, for the treatment or prevention of drug induced ototoxicity.
US 20180000950 A1 describes a non-aqueous gel composition comprising a therapeutic agent, triglycerides and at least one viscosity modulating agent. The triglycerides are present in an amount that is sufficient to stabilize the therapeutic agent for injection into the ear. Preferably the at least one viscosity modulating agent is silicon dioxide.
There are some patent documents comprising non-aqueous thermoreversible gels for the use in the treatment of different diseases, for example WO 2014076569 A2 and EP 0530965 A1.
EP 0530965 A1 describes a composition for nasal application comprising at least one sexual hormonic drug, at least one lipophilic carrier and a surfactant. Further, the composition comprises a viscosity regulating agent which is colloidal silicon dioxide.
US 2013150410 A1 describes a method of treating otic disorders selected from a group consisting of Meniere's Disease, endolymphatic hydrops, progressive hearing loss, dizziness, Vertigo and tinnitus, comprising transtympanic administration of a sterile pharmaceutical composition into the ear. The composition comprises a multiparticulate ion channel modulating agent such that sustained release of the ion channel modulating agent into the ear occurs for a period of at least 5 days.
US 2019038469 A1 claims a system for delivering a therapeutic composition to the inner ear. Further a system comprising a delivery sheath having a lumen and a cannula configured to be inserted through the lumen of the delivery sheath is described. The cannula has a lumen for delivery of the therapeutic composition and a distal tip for piercing the tympanic membrane for delivery of the therapeutic composition to the round window membrane so as to have the composition adhere to the round window membrane. Further, the composition comprises a therapeutic agent for treating an inner ear disorder and a thixotropic material which allows the therapeutic composition to exist in a liquid form while being injected through the cannula.
It is an object of the present invention to provide a novel gel composition, which has superior properties, compared to conventional gel compositions.
The above object and further objects are solved by a non-aqueous gel composition according to claim 1, a discharging device according to claim 9 and a non-aqueous gel composition for use in a pharmaceutical composition or medicament according to claim 10. Preferred embodiments are defined in the dependent claims. Preferably, but not necessarily, said non-aqueous gel composition is especially suitable for a transtympanic administration and comprises a pharmaceutically active agent with a relatively poor water solubility, as defined in the dependent claims.
The present invention provides a non-aqueous gel composition comprising
In this composition castor oil has the function of a lipophilic carrier and the oleoyl macrogolglyceride, preferably Labrafil®, has the function of a surfactant.
In a preferred embodiment of the invention the inventive non-aqueous gel composition is sterile.
In another preferred embodiment of the invention the inventive non-aqueous gel composition is an oleogel.
The terms used in the claims and in the overall description are defined as follows.
The term “non-aqueous composition” as used herein, means a composition which is free of water or substantially free of water.
The term “oleogel” as used herein, means a semi-solid non-aqueous gel composition having viscoelastic properties, based on lipids, in particular fats.
The term “lipophilic carrier” as used herein, means a substrate, preferably a lipophilic substrate, used in the process of pharmaceutically active compound delivery, which serves to improve the administration of pharmaceutically active agents of varying lipophilicity.
The term “surfactant” as used herein, means a compound that lowers the surface tension between two liquids or between a liquid and a solid in a composition, enabling or supporting the formation of a dispersion and improving wettability of the composition. The surfactant can also act as detergent, emulsifier, and foaming agent.
The term “thickener” as used herein, means a substance which can increase the viscosity of a liquid composition without substantially changing its other properties. Preferably the thickener acts as gallant forming a cohesive internal structure, especially a gel and is therefore also known as gelling agent.
The term “region or structure of the ear” as used herein, means a region of the ear, in particular the middle ear region of the ear, or a structure of the ear, in particular the round window structure of the ear, wherein said structure of the ear is a part of said region of the ear.
The term “transtympanic administration” as used herein, means an injection through the tympanic membrane into the middle ear for administration in the middle ear, in particular on the round window membrane. Wherein said administration on the round window membrane is to facilitate diffusion across the round window membrane.
The term “sustainable release gel” as used herein, means a gel composition comprising at least one pharmaceutically active compound, which provides an equally, sustained and controlled liberation, in particular release, of the at least one pharmaceutically active compound into a body, in particular a human body, and its tissues.
The term “multiparticulate” as used herein, means a plurality of particles of at least one pharmaceutically active agent, wherein the particles are of the same size or of different size.
The term “micronized” as used herein, means a substance, in particular a pharmaceutically active agent, which is reduced in size to particles which are measured in μm.
The term “sterile” as used herein, means free from living germs or microorganisms, in particular aseptic.
The term “mucoadhesion” as used herein, means an adhesion at organic tissues which are mostly covered by mucus or mucous membranes such as eyes, ears, nose, mouth, lip, vagina, urethral opening and anus.
The term “thermoreversible gel” as used herein, means a gel composition, whose viscosity changes at a characteristic temperature. This thermal behavior includes, that the property of the gel is not affected by repeated heating and cooling and that the viscosity of the gel is reversible to its initial state.
In a preferred embodiment of the invention the viscosity of the inventive non-aqueous gel composition at a temperature of 25° C. is between 1400 and 2300 mPas, more preferably between 1600 and 2000 mPas. Within the last-mentioned range viscosities between 1700 and 1800 mPas are even further preferred.
According to the invention the viscosity of the inventive non-aqueous gel composition at a temperature of 37° C. is preferably between 500 and 1200 mPas, more preferably between 700 and 1000 mPas.
In contrast to conventional gel compositions, the inventive non-aqueous gel composition has the advantage to provide a thermoreversible gel composition, whose viscosity changes at a characteristic temperature.
The thermoreversible viscosity properties mentioned above provide a non-aqueous gel composition with a viscosity making it especially useful in a pharmaceutical composition or in a medicament for topical administration. A viscosity is provided that is sufficient for a syringeability at (pharmaceutical) room temperature between 15° C. and 25° C., i.e. the capability of being dispensed from, and/or drawn into, a syringe, and a viscosity that allows good adhesion of the composition for topical administration at organic tissue at about body temperature normally between 35° C. and 38° C., in particular for a period of at least 3 days, preferably of at least 5 days, e.g. after a single administration at organic tissue.
This is especially advantageous for the administration of gel compositions at internal organs, where both a need to administer the composition with a syringe, and a need for a good adhesion, especially a good mucoadhesion is given.
The inventive non-aqueous gel composition preferably comprises a viscosity and gel structure useful to be applied via a suitable needle diameter of 18 to 27 gauge (Birmingham gauge), more preferable of 20 to 23 gauge, in particular of 20 gauge. The inventive non-aqueous gel composition will be also suitable of being applied in small volumes from 20 μL to 200 μL, e.g. to the inner ear and/or the middle ear.
According to the invention viscosity normally is measured with a viscometer, in particular a rheometer. A rheometer usually is a laboratory device measuring flow characteristics of a liquid, suspension or slurry in response to applied forces. A common device type is a so called shear rheometer, in which a shear stress is applied to the corresponding material. Devices which can be used to measure the viscosity of the non-aqueous gel compositions according to the invention are rheometers from Brookfield (AMETEK Brookfield).
In another embodiment of the invention the inventive non-aqueous gel composition is preferably free of polymers, including copolymers.
In another embodiment of the invention the castor oil of the inventive non-aqueous gel composition can comprise at least one further lipophilic carrier preferably at least one glyceride ester selected from a group comprising monoglyceride ester, diglyceride ester, triglyceride ester and mixtures thereof, wherein preferably the glyceride ester is a triglyceride ester.
According to the invention the at least one glyceride ester preferably comprises at least one unsaturated or saturated, preferably unsaturated, fatty acid with a chain length of the fatty acid between 16 to 20 C-atoms, preferably of 18 C-atoms.
In a preferred embodiment of the invention the at least one fatty acid is preferably selected from a group comprising ricinoleic acid, oleic acid, stearic acid, linoleic acid, palmic acid.
In another preferred embodiment of the invention the at least one further lipophilic carrier preferably comprises a triglyceride ester comprising three unsaturated fatty acids with a chain length of the fatty acid containing 18 C-atoms, wherein the fatty acid is ricinoleic acid.
According to the invention the at least one further lipophilic carrier comprising at least one glyceride ester is preferably selected from a group comprising almond oil, linseed oil, canola oil, corn oil, cotton seed oil, palm oil, peanut oil, poppy seed oil, soya bean oil and mixtures thereof.
In a preferred embodiment of the invention the at least one further lipophilic carrier comprising at least one glyceride ester is selected from a group comprising natural oil, synthetic oil, semisynthetic oil and mixtures thereof.
In another embodiment of the invention the oleoyl macrogolglyceride, preferably Labrafil®, of the inventive non-aqueous gel composition can comprise at least one further surfactant preferably selected from a group comprising oleoyl macrogolglycerides, acylglycerols, lecithins, polyoxyethylene, polyoxyethylenesorbitans, polyglycerol, polyethyleneglycole and mixtures thereof.
The surfactants described above, especially the oleoyl macrogolglyceride, are especially useful for improving the wettability of the composition to ensure a homogeneous distribution of hydrophobic particles, preferably hydrophobic pharmaceutically active agent particles, in the inventive non-aqueous gel composition.
According to the invention the oleoyl macrogolglyceride is preferably Labrafil®, more preferably Labrafil® M1944 CS. Labrafil® M1944 CS is an oleoyl polyoxy-6-glyceride.
Labrafil® is a registered trademark of Gattefosse. The Labrafil® series includes Labrafil® M 1944 CS, Labrafil® M 2125 CS (linoleoyl Polyoxyl-6 glyceride) and Labrafil® M 2130 CS (lauroyl polyoxyl-6 glyceride).
According to the invention the at least one thickener is preferably silicon dioxide, more preferably colloidal silicon dioxide. In another embodiment of the invention the at least one thickener is preferably selected from a group comprising stearate, colloidal silicon dioxide, mesoporous silicon dioxide and mixtures thereof.
The above mentioned thickeners, especially colloidal silicon dioxide, were found to be especially useful for improving the adhesion properties of the inventive non-aqueous gel composition at organic tissues at about body temperature (normally 35-38° C.), in particular for a period of at least 3 days, preferably of at least 5 days, in particular after a single administration at organic tissue.
In a preferred embodiment of the invention the at least one thickener is preferably colloidal silicon dioxide.
In another preferred embodiment of the invention the at least one thickener is preferably not dissolved, but dispersed in the inventive non-aqueous gel composition. Thereby a thixotropic gel structure is obtained resulting in a non-aqueous gel composition that shows an increased viscosity for a period of time when a certain shear stress is applied to the composition.
According to the invention castor oil is present in the inventive non-aqueous gel composition in an amount from 85 to 95% by weight, preferably in an amount of 91 to 94% by weight, more preferably in an amount of 94% by weight, based on the total weight of the composition.
In a preferred embodiment the at least one further lipophilic carrier is present in the castor oil in an amount less than 5%.
According to the invention the oleoyl macroglyceride, preferably Labrafil®, is present in the inventive non-aqueous gel composition in an amount from 2 to 6% by weight, preferably in an amount of 3.5% by weight, based on the total weight of the composition.
In a preferred embodiment the at least one further surfactant is present in the oleoyl macroglyceride, preferably Labrafil®, in an amount less than 5%.
The amount of a surfactant, especially an oleoyl macroglyceride, preferably Labrafil®, in the non-aqueous gel composition has been found important to ensure a good wettability on the one hand, without negatively influencing the adhesion properties of the non-aqueous gel composition on the other hand. An amount of at least one surfactant, especially an oleoyl macroglyceride, preferably Labrafil®, as described above, has been found especially useful to assure a good wettability and good adhesion properties of the non-aqueous gel composition.
According to the invention the at least one further thickener, preferably silicon dioxide, more preferably colloidal silicon dioxide is present in the inventive non-aqueous gel composition in an amount from 1 to 6% by weight, preferably in an amount of 2% by weight, based on the total weight of the composition.
The amount of the at least one thickener, especially colloidal silicon dioxide, comprised in the inventive non-aqueous gel composition as described above is especially useful to provide sufficient syringeability of the composition at room temperature (see above).
It was found that the inventive non-aqueous gel composition is especially useful for providing an in vivo sustained release of a therapeutically effective amount of pharmaceutically active agents after administration, preferably at internal organs, in particular after transtympanic administration, for a period of at least 3 days, preferably at least 5 days, after a single administration at organic tissue.
According to the invention the inventive non-aqueous gel composition further comprises preferably at least one pharmaceutically active agent.
In an embodiment of the invention, the inventive non-aqueous gel composition is preferably a sustainable release gel, which comprises at least one pharmaceutically active compound, which provides an equally, sustained and controlled liberation, in particular release, of the at least one pharmaceutically active compound into a body, in particular a human body, over a period of at least 3 days, preferably of at least 5 days, more preferably of at least 1 month after a single administration, in particular at organic tissue.
According to the invention the at least one pharmaceutically active agent is preferably present in an amount from 0.05 to 10% by weight, preferably from 0.1 to 10% by weight, more preferably from 0.5 to 5% by weight, more preferably 0.6% or 3% by weight, alternatively from 3 to 10 by weight, preferably from 6 to 10% by weight, based on the total weight of the composition, including the active agent.
The amount of the at least one pharmaceutically active agent as described above, was found to be especially useful for providing a sustainable release gel, releasing the pharmaceutically active agent from the inventive non-aqueous gel composition, for a period of at least 3 days, preferably at least 5 days, after a single administration at organic tissue.
According to the invention the at least one pharmaceutically active agent preferably has a mean particle size of 0.01 to 100 μm, preferably of 5 to 80 μm, more preferably of 20 to 50 μm.
The term “mean particle size” as used herein, means a particle whose dimensions, in particular its diameter, preferably mean diameter, lies in a range of 0.01 to 100 μm, preferably of 5 to 80 μm, more preferably of 20 to 50 μm. In this context, the term “diameter” is to be understood in the case of a spherical particle to mean the diameter of the sphere, i.e. twice the radius of the sphere. In the case of a non-spherical particle, the term “diameter” is to be understood as the largest possible distance that two points along a circumference of the particle can take from each other.
The mean particle size distribution is preferably obtained by laser diffraction. During a laser diffraction measurement a laser beam passes through a dispersed particulate sample and the angular variation in intensity of the scattered light is measured. Large particles scatter light at small angles relative to the laser beam and small particles scatter light at large angles. The angular scattering intensity data is then analyzed to calculate the size of the particles that created the scattering pattern using the Mie theory of light scattering. The particle size is reported as a volume equivalent sphere diameter. The folded optical design in the Mastersizer 3000 (from Malvern Panalytical), which was in particular used for the measurements provides a particle size measurement range from 10 nm up to 3.5 mm using a single optical measurement path. The Mastersizer 3000 uses a sequential combination of measurements with red and blue light sources to measure across the entire particle size range.
The above described mean particle size of the at least one pharmaceutically active agent was found to be especially useful to obtain a homogenous distribution of the at least one pharmaceutically active agent in the non-aqueous gel composition.
In an embodiment of the invention the desired particle size of the at least on pharmaceutically active agent has been preferably obtained by grinding, ball milling, high pressure homogenization, homogenization, micronisation or a combination of at least two of the described methods.
Further, due to the above described particle size of the at least one pharmaceutically active agent the uptake of the at least one pharmaceutically active agent from the inventive composition into a body, after administration at organic tissues, is especially advantageous in comparison to other conventional gel compositions comprising pharmaceutically active agents. Due to the advantageous uptake of the pharmaceutically active agent from the inventive non-aqueous gel composition into the body, lesser amounts of pharmaceutically active agent in the composition are needed to achieve the same therapeutically effect as conventional gel compositions.
The term “uptake of a pharmaceutically active agent into a body” as used herein, means an uptake of a pharmaceutically active agent into a mammal body, in particular a human and/or an animal body, in particular into the perilymph and/or endolymph of a mammal body, in particular of a human and/or of an animal body.
In one embodiment of the invention the inventive non-aqueous gel composition comprises, based on the concentration of the pharmaceutically active agent, a multiparticulate suspension of the pharmaceutically active agent.
In a preferred embodiment of the invention the inventive non-aqueous gel composition preferably comprises a solution of the pharmaceutically active agent.
According to the invention the at least one pharmaceutically active agent preferably has a (low) solubility in water at room temperature (22-26° C.) of <1 mg/mL, preferably <0.1 mg/mL.
The low solubility of pharmaceutically active agents negatively affects the uptake of the pharmaceutically active agent into the body, in particular in the perilymph and/or endolymph of the body, after administration, in particular at internal organs, e.g. after transtympanic administration. As a consequence, a therapeutic effect cannot be achieved by a single administration, but a local depot formulation has to be developed which uses the intrinsic low solubility of the pharmaceutically active agents in a suitable gel composition to obtain a sustained uptake of the pharmaceutically active agents over the desired time interval.
The inventive non-aqueous gel composition shows the advantage of being especially useful for carrying pharmaceutically active agents, having a (low) solubility as described above, in particular for a topical administration. Further the inventive non-aqueous gel composition can be administered to form a local depot to obtain a sustained uptake of the pharmaceutically active agents for a period of at least 3 days, preferably at least 5 days, in particular after a single administration at organic tissue.
In a preferred embodiment of the invention the at least one pharmaceutically active agent is preferably a Biopharmaceutics Classification System Class II (BCS Class II) substance comprising low solubility properties and high permeability properties, wherein the classification is based on the Biopharmaceutics Classification (BCS) System.
The BCS system was introduced for a better characterization of pharmaceutically active agents with low solubility. The BCS system distinguishes four categories based on the solubility and permeability of the pharmaceutically active agent.
According to the invention the at least one pharmaceutically active agent preferably has the formula I:
wherein
According to the invention the at least one pharmaceutically active agent is preferably selected from a group comprising
The pharmaceutically active agents listed above belong to a class of compounds which preferably function as potassium channel openers, in particular as openers of the Kv7.4 potassium channel and are therefore especially useful in the treatment of disorders associated with an aberrant potassium activity like Alzheimer's disease and Parkinson's disease. Further disorders are neurologic conditions such as epilepsy or cognitive psychiatric disorders like depression, mania and schizophrenia. In particular, it is known that potassium channels play an important role for the normal function the outer hair cells (OHC) in the organ of the corti. Therefore, the pharmaceutically active agents listed above are promising candidates for the treatment and/or prophylaxis of hearing loss, e.g. before a treatment with an ototoxicity inducing drug.
The pharmaceutically active agent described above, in particular (1SR,2SR,4RS)-N-(3-(pentafluoro-λ6-sulfanyl)benzyl)bicyclo[2.2.1]heptane-2-carboxamide (in the following called Compound A), the enantiomer (1S,2S,4R)-N-(3-(pentafluoro-λ6-sulfaneyl)benzyl)bicyclo[2.2.1]heptane-2-carboxamide thereof (in the following called Compound B), show a (low) solubility in water at room temperature (22-26° C.) of <1 mg/mL, preferably <0.1 mg/mL and can therefore be classified as a BCS class II drug substance.
According to the invention a non-aqueous gel composition is preferred, wherein:
The composition mentioned above was found to be especially advantageous, concerning the adhesion and viscosity properties and the uptake of a pharmaceutically active agent from the inventive non-aqueous gel composition into the body providing a sustained release of the compound for a period of at least 3 days, preferably at least 5 days, after a single administration at organic tissue.
The invention further provides a discharging device, in particular a syringe, wherein the discharging device is filled with a non-aqueous gel composition as claimed and as defined above.
In an embodiment of the invention the discharging device is preferably connected to a suitable needle for transtympanic administration, preferably a needle with a diameter of 18 to 27 gauge (Birmingham gauge), more preferable of 20 to 23 gauge, in particular of 20 gauge, suitable to apply small volumes from 20 μL to 200 μL of the inventive non-aqueous gel composition, in particular for transtympanic administration.
In another embodiment of the invention the discharging device is preferably a CycloOlefinPolymer (COP) syringe, which shows the advantage of bearing no risk to have any residual glass particles from the manufacturing process included.
In another embodiment of the invention the discharging device preferably comprises a stopper and a plunger.
Further the discharging device preferably comprises a syringe holder, in particular a plastic or cardboard syringe holder, which is especially useful to avoid any damage of the syringe during transport.
In a further embodiment of the invention the discharging device, in particular the syringe, is preferably filled under aseptic conditions with a sterile, inventive non-aqueous gel composition.
With respect to further features and advantages of the discharging device, in particular in terms of the non-aqueous gel composition, reference is made in its entirety to the previous description.
Finally, the invention provides a non-aqueous gel composition comprising at least one pharmaceutically active agent as claimed and as defined above, for use in a pharmaceutical composition or a medicament, wherein preferably said use is for the prevention or treatment of inner ear diseases, wherein preferably said non-aqueous gel composition is provided for transtympanic administration.
In an embodiment of the invention it is preferred that the non-aqueous gel composition comprising at least one pharmaceutically active agent is administered via transtympanic administration providing a sustained release of the pharmaceutically active agent into the ear, preferably the inner ear, for a period of at least 3 days, preferably at least 5 days, in particular after a single administration. Because of its viscosity properties described above the inventive non-aqueous gel composition is especially useful for a sustained release of a pharmaceutically active agent, especially for transtympanic administration for the treatment of otic disorders including but not limited to induced hearing loss and drug-induced ototoxicity.
In addition, the inventive non-aqueous gel composition advantageously shows a well-regulated viscosity and gel structure especially suitable for administration as droplets. Following transtympanic administration, the composition preferably adheres, in particular in form of a droplet, on the round window membrane or adjuvant mucosa and is not washed away from the middle ear and/or the round window membrane and is therefore providing a sustained release of the pharmaceutically active agent for a period of at least 3 days, preferably at least 5 days, after a single administration at organic tissue, thereby avoiding frequent transtympanic administration into a patients ear.
With respect to further features and advantages of the use, in particular in terms of the non-aqueous gel composition, reference is made in its entirety to the previous description.
Further features and advantages of the invention will become clear from the following examples in conjunction with the subject-matter of the dependent claims. The individual features can be realized either singularly or in combination in one embodiment of the invention. The preferred embodiments merely serve for illustration and better understanding of the invention and are not to be understood as in any way limiting the invention.
As pharmaceutically active agent (1SR, 2SR, 4RS)-N-(3-(pentafluoro-λ6-sulfaneyl)benzyl)bicyclo [2.2.1]heptane-2-carboxamide (Compound A) or (1S, 2S, 4R)-N-(3-(pentafluoro-λ6-sulfaneyl)benzyl)bicyclo[2.2.1]heptane-2-carboxamide (Compound B) were used for the trials.
A pharmaceutically active agent is grinded in a mortar/pestle system to the appropriate particles size prior to its use.
Afterwards the grinded pharmaceutically active agent is intensively mixed with a surfactant to get almost fully wetted pharmaceutically active agent particles. The mixing is performed in a double jacket glass reactor. Afterwards the pre-warmed (at about 50° C.) lipophilic carrier is added stepwise under intensive mixing. The suspension is stirred for an appropriate time to ensure a homogeneous suspension of the pharmaceutically active agent. Finally, the thickener is added carefully under stirring at about 50° C. until it is fully dispersed and the non-aqueous gel composition has been formed. The final non-aqueous gel composition is placed in a glass bottle and the included air bubbles are removed under reduced pressure (about 150-80 mbar first, followed by about 18-20 mbar). In case filling is performed, the final non-aqueous gel composition is filled into transparent e.g. luer lock CycloOlefinPolymer or CycloOlefinCopolymer (COP or COC) syringes or glass syringes type I of appropriate size (e.g. 0.5, 1.0, 2.25, 3.0 ml) with the help of a filling system and the stoppers are placed finally on top of the non-aqueous gel composition to close the syringes. The syringes are stored horizontally or vertically under appropriate conditions (e.g. at 2-8° C. or 25° C.) prior use.
All operations need to be done in a sterile environment via an isolator system. Before starting the process, the sterile starting materials need to be prepared. In addition, the samples for bioburden must be taken before sterilisation of the materials.
The excipients Labrafil® M 1944 CS and refined castor oil are sterilised by sterile filtration, each with 2 filter capsules in-line. A polyethersulfon (PES) membrane, consisting of one layer with 0.65 μm and 0.2 μm has been identified as optimal but also other membranes maybe used. Filter integrity tests before and after filtration, are performed. Each individual filter is tested. The integrity tests before sterile filtration are carried out with water-wetted membranes. Before sterile filtration takes place, the water is removed. An appropriate pre-flow of the sterile filtered material is discarded.
When sterile filtration is completed, the integrity test of the filter membranes is carried out once more.
In order to facilitate the filtration, Castor oil and Labrafil® M 1944 CS are pre-warmed to about 50-55° C. Filtration needs to be performed shortly before manufacturing starts.
Depending on the concentration of the active pharmaceutical ingredient (API) in the oleogel, the active pharmaceutical ingredient can be added to the mixture of Castor oil and Labrafil® M 1944 CS and sterile filtrated. If the concentration of the active pharmaceutical ingredient is exceeding the solubilisation limit in the oleogel, the Castor oil and the Labrafil® M 1944 CS need to be sterile filtrated separately and the active pharmaceutical ingredient has to be gamma irradiated and added afterwards in a sterile environment to the sterile filtered mixture of Castor oil and Labrafil® M 1944 CS.
The silicon dioxide is an insoluble solid which needs to be gamma irradiated prior to the manufacturing to get it sterile. The active pharmaceutical ingredient has only to be gamma irradiated in case of high, the solubility limit extending concentrations. The quantities needed for the batch manufacturing are pre-weighed with the accurate masses, that are required for the current batch size, and subsequently gamma irradiated. The containers with the irradiated material are stored until the manufacturing starts.
In case of a solution of the active pharmaceutical ingredient in the oily matrix the following manufacturing steps are applied:
The manufacturing of the oleogel is carried out in a double-jacketed glass reactor. In a first step, Labrafil® M 1944 CS and Castor oil are pre-mixed at about 50-55° C. and the active pharmaceutical ingredient is dissolved in this mixture. Afterwards this mixture is sterile filtered into the jacketed glass reactor (solution 1). The reactor is pre-tempered to about 50-55° C.
Dispersion of the sterile silicon dioxide must be carried out quickly, in order to avoid high viscosity of the dispersion before all silicon dioxide is wetted. After the whole amount of silicon dioxide has been dispersed to solution 1, the homogenisation of the composition is completed using an Ultra-Turrax and further stirring.
The removal of incorporated air, which takes place directly in the glass reactor, is performed afterwards. After connection to a suitable vacuum pump and separating of the reactor and the pump with a sterile air filter, the removal is performed by applying reduced pressure (approx. 25 mbar) over a certain period of time. The pressure reduction needs to be done carefully controlling the rise of air bubbles in order to prevent delay in boiling.
Finally, the glass reactor is connected to a suitable filling pump. Filling of the syringes is performed and finally stoppering takes place. The syringes are placed back into their nests and transferred out of the isolator.
The syringes are labelled with a transparent label with two marks that support accurate application of the intended small volume (e.g.100 μl).
Several lab scale batches have been produced in accordance to the general procedure described above with and without addition of a pharmaceutically active agent. The following tables 1-3 give an overview of some relevant batches:
Capmul® is an acylglycerol. Capmul® GMO 50 is a glycerol monooleate. Capmul® is a registered trademark of ABITEC. The Capmul® series includes Capmul® GMO 50, Capmul® 708G (glyceryl monocaprylate), Capmul® MCM (medium chain mono- and diglycerides) and Capmul® MCM C8 (glyceryl monocaprylate), Capmul® PG-8 (propylene glycol monocaprylate), Capmul® PG-12 (propylene glycol monolaurate), Capmul® PG-2L (propylene glycol dilaurate), and Capmul® S12L (sodium lauroyl lactylate).
SILSOL® is a 6035 mesoporous silica dioxide and a product of W. R. Grace & Co.-Conn.
In another embodiment, lab scale batches with the final selected composition have been produced as described above. As representative examples two batches are described:
Pilot scale batches under sterile conditions have been produced as described above. As an example two representative batches are described:
Viscosities are measured with a Brookfield RST Cone Plate Rheometer. A shear speed of 500 1/s with constant rotation can be used. A suitable measurement time is 120 seconds. As measuring temperatures 25° C. and 37° C. are used.
For preparing the sample and the measurement, the rheometer is tempered to the desired measurement temperature via thermostat. Then, the sample (0.6 ml) is placed dropwise on the sample plate via scaled pipette, Eppendorf Pipette or a suitable syringe to achieve a complete filling of the measuring gap of the rheometer. After removing excess sample material, the sample is also tempered to the desired temperature and measured.
In a further embodiment, some of the formulation batches as listed above have been tested on adhesion properties, viscosity and syringeability:
The related viscosity values for F1-F6 are:
In another embodiment, in particular the non-aqueous gel composition containing castor oil, oleoyl macgrogolglycerides (Labrafil® M 1944 CS) and silicon dioxide (Aerosil 200 PH also known as Aerosil® Pharma, product of Evonik Operations GmbH) have been subject to the syringeability and adhesion test:
In some embodiments, the PSD (Particle Size Distribution) of the pharmaceutically active agent was measured with a Malvern MasterSizer 2000 or 3000 (in water as dispersion medium, stirrer speed 1500 rpm, Mie presentation) to give the following results (table 11). The PSD of the active ingredient remained unchanged in the non-aqueous gel composition. Some of the grinded batches are reported with the full PSD profile in
Several lab scale batches have been produced in accordance to the general procedure described above with and without addition of the oleoyl macrogolglyceride Labrafil® and with and without the addition of a pharmaceutically active agent (API). The following tables 11a and 11 b give an overview of some relevant batches. Tables 11 a and 11 b show that Labrafil® in the inventive non-aqueous gel composition has the advantage over Capmul® to result in a composition with better syringeability and a better run-off tendency.
The batches F6, F2, F7b and 6 comprising Labrafil® resulted in compositions with slight or moderate resistance during application with a 23G needle (at about 25° C.) and are therefore easy to dispense from, and/or drawn into, a syringe. In comparison the batches F7a, F10al, F8b and 7 comprising Capmul® resulted in compositions with no resistance during application with a 23G needle (at about 25° C.) and are therefore less suitable to apply during use since they are dripping out of the syringe without applying much pressure to the syringe.
Similar results were obtained when testing the run-off tendency of droplets in an adhesion test which simulates the adhesion of the composition at organic tissues. While the batches F6, F2, F7b and 6 comprising Labrafil® resulted in compositions with low run-off tendency and are therefore suitable for an adhesion to organic tissues. The batches F7a, F10a, F8b and 7 comprising Capmul® resulted in compositions with a high or moderate run-off tendency and are therefore less suitable for an adhesion to organic tissues in particular for a period of at least 3 days, after a single administration.
For the adhesion test droplets of each composition were placed on a petri dish. The petri dish was then placed upright to recognize possible run-off effects of the droplets. Additionally, further droplets were placed on a petri dish which afterwards was filled with water to recognize possible detaching effect of the droplet.
The following conditions have been used for the silicon dioxide:
For the sterile filtrations of the castor oil and Labrafil® or Castor oil/Labrafil mixtures PES filters have been used. For the aseptic environment an Isolator with ISO 5 class qualification has been used. Sterility of the silicon dioxide and the final product have been proven with validated Ph.Eur. (European Pharmacopoeia) methods.
In some embodiments, the impurity profile of the Compound B has been investigated by HPLC prior and after gamma irradiation proving that the gamma irradiation (standard conditions) only minor effects the quality of the active ingredient if dry ice is used for cooling.
In further embodiments the in-vitro dissolution has been tested with a Sotax T7 smart US paddle system at 37° C., with 100 rpm at pH 7.4 (Phosphate-buffered Saline (PBS)) with 3% sodium dodecyl sulphate (SDS). A defined quantity of different non-aqueous gel compositions is distributed homogeneous on a watch glass (diameter 8 cm) and the loaded watch glass placed at the bottom of the dissolution vessel. The results are reported exemplarily in
In another embodiment, the stability of the inventive non-aqueous gel composition has been investigated. The results are reported exemplarily for the 0.6% non-aqueous gel composition formulation described in Table 4 and Table 5. The results shown prove the excellent stability over the investigated interval at 2-8° C. and 25° C.160% relative humidity.
For a better understanding of what has been disclosed, some figures are attached which schematically or graphically and solely by way of non-limiting example show a practical case of embodiment of the present invention.
“Released API” means “released Active Pharmaceutical Ingredient”.
In line with the earlier explanation the viscosity measurements were made with the Brookfield RST-CPS (Cone Plate) Rheometer at a temperature of 25° C. A shear speed of 500 1/s was used.
| Number | Date | Country | Kind |
|---|---|---|---|
| 20208665.8 | Nov 2020 | EP | regional |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/EP2021/082108 | 11/18/2021 | WO |
