Non-arcing fluorescent lamp holder

Information

  • Patent Grant
  • 6193534
  • Patent Number
    6,193,534
  • Date Filed
    Thursday, September 16, 1999
    25 years ago
  • Date Issued
    Tuesday, February 27, 2001
    23 years ago
Abstract
A fluorescent lamp holder assembly is adapted to receive various injection molded end cap structures allowing the fluorescent lamp holder assembly to have several embodiments, including watertight embodiments. The fluorescent lamp holder assembly may be disposable or may allow replacement of the fluorescent lamp, with the replacement style being watertight. The fluorescent lamp holder assembly generally includes a fluorescent lamp surrounded by a protective sleeve. A first end cap covers a first end of the lamp and sleeve, while a second end cap structure comprising a power connector cap and tube power connector cap covers a second end of the lamp and sleeve. In one embodiment, the protective sleeve is a structure that includes inner and outer co-axial tubes with a plurality of spacers or creases therebetween and/or therein defining a plurality of chambers defining a plurality of air pockets. The air pockets provide insulation for assisting in cold starting of the fluorescent lamp. Electrical leads that extend between the end caps may be carried by one of the air pockets or be integral with one of the inner and outer tubes as strip conductors. In another form, a ballast may be integrally incorporated into an end cap of the fluorescent lamp assembly. The end cap would be releasably retained onto the fluorescent lamp assembly and be couplable to a source of electric power.
Description




BACKGROUND OF THE INVENTION




1. Field of the Invention




The present invention relates to lamp holders, and, more particularly, to fluorescent lamp holders.




2. Description of the Related Art




Fluorescent lamps, as known, include a glass tube coated on the inside with phosphor powders which fluoresce when exited by ultraviolet light. The glass tube is filled with rare gases (such as argon, neon, and krypton) and a small amount of mercury, and operates at a relatively low pressure. Electrodes are mounted within the glass tube and emit electrons during operation. The electrons are accelerated by the voltage across the tube until they collide with mercury atoms, causing the mercury atoms to be ionized and excited. When the mercury atoms return to their normal state, photons corresponding to mercury spectral lines in both the visible and ultraviolet region are generated, thereby exciting the phosphor coating on the inside of the tube to luminance.




To start a fluorescent lamp, electron emission from the electrodes may be induced in one of two ways. First, a filament electrode may be heated by passing current therethrough. Secondly, a high voltage which is sufficient to start an electric discharge in the lamp may be applied across the lamp without preheating the electrodes. Instant start circuits which are commonly used today typically employ the latter method of inducing electron emission from the electrodes. Instant start circuits use a ballast which applies a high voltage (e.g., up to 848 VAC) at a high frequency. Such instant start ballasts are much more energy efficient than older style ballasts which heat the electrodes. The ballasts are wired from their mounting location to a fluorescent lamp assembly.




Such fluorescent tubes come in a variety of styles and thus are used in a variety of applications. One such application is in commercial refrigeration illumination. Generally, a fluorescent lamp holder or assembly for such applications includes a fluorescent lamp surrounded by a protective plastic tube that are both retained on each end by a cap structure. One cap structure covers terminals on one end of the fluorescent lamp and the connection wires. The other cap structure couples the terminals of the other end of the fluorescent lamp to electrical power, generally by a power cord. Wires run the length of the protective plastic tube for appropriate connection to the terminals on the other end of the fluorescent lamp. Each cap structure is retained to the protective plastic tube by metal clips. The lamp assembly is generally retained within the refrigerator or freezer by clips. The power cord from the lamp assembly is wired into the power of the refrigerator. The above fluorescent lamp holder is, by its nature, disposable and not waterproof. Replacement of the fluorescent tube in the prior art holders is usually not recommended. Further, when the fluorescent lamp goes out, the entire holder must be unwired, with a new holder to be rewired. Additionally, because the lamp assemblies are typically disposed in a cold environment, start-up of the fluorescent lamp may be difficult.




What is needed in the art is a fluorescent lamp holder which prevents electrical arcing between a conductor of the lamp holder and the contact pins of a fluorescent lamp.




What is also need in the art is a fluorescent lamp holder that is waterproof for use in a moisture-laden environment.




Further needed in the art is a fluorescent lamp holder that allows replacement of the fluorescent lamp.




Still further needed in the art is a fluorescent lamp assembly that provides thermal insulation for the fluorescent lamp relative to the ambient environment.




Still even further needed in the art is a fluorescent lamp assembly that functions better in cold environments.




SUMMARY OF THE INVENTION




In accordance with one aspect of the present invention, there is provided a fluorescent lamp holder assembly adapted to accept various end cap structures.




In one form thereof, the fluorescent lamp holder is disposable. A protective sleeve surrounds the fluorescent lamp. A first end cap structure receives the fluorescent tube and protective sleeve and covers the wire connections to one set of terminals of the fluorescent tube. Preferably, the first end cap is permanently attached to the protective sleeve. A second end cap structure receives the other end of the protective sleeve and fluorescent tube and is comprised of a power attachment cap portion and a tube power connector cap portion. The power attachment cap portion receives one set of terminals of the fluorescent lamp and provides electrical coupling between the two sets of terminals of the fluorescent lamp with a source of electrical energy and is attached to the sleeve via an attachment chip. The tube power connector cap portion couples to the power attachment cap portion and provides a holder for the fluorescent tube and a pathway for the electrical wires for the second set of terminals. Preferably, the tube power connection cap portion is permanently attached to the protective sleeve.




In another form thereof, the fluorescent lamp holder provides replacement of the fluorescent tube. A first end cap structure includes terminal receptacles for receipt of one set of fluorescent lamp terminals. The receptacles are in communication with power wires of the holder and is preferably permanently attached to the protective sleeve. A second end cap structure includes a tube power attachment cap portion and a power attachment cap portion. The power attachment cap portion receives one set of terminals of the fluorescent lamp and provides electrical coupling between the two sets of terminals of the fluorescent lamp with a source of electrical energy. The tube power connector cap portion couples to the power attachment cap portion and provides a holder for the fluorescent tube and a pathway for the electrical wires for the second set of terminals. Preferably, the tube power connection cap portion is permanently attached to the protective sleeve.




In accordance with another aspect of the present invention, there is provided a fluorescent lamp assembly having a sleeve structure that provides thermal insulation for the fluorescent lamp.




In one form, the protective sleeve structure comprises an inner tube surrounded by an outer tube which are sized appropriately such that a cavity is defined between the outer diameter of the inner tube and the inner diameter of the outer tube. Spacers are disposed in the cavity to define chambers that form air pockets between the tubes.




The spacers may be formed on the outer diameter of the inner tube and/or on the inner diameter of the outer tube. The spacers are preferably radially positioned about the respective diameter and extend longitudinally along the tube to define a plurality of longitudinal chambers.




The spacers may take the form of radially outwardly extending ribs or as radially inwardly extending creases or folds. Electrical energy is distributed through the sleeve structure by conductors that extend through one or more of the chambers. As well, the conductors may be formed in a tube as an integral strip conductor.




In accordance with yet another aspect of the present invention, there is provided a fluorescent lamp assembly having a ballast integral with an end cap of the fluorescent lamp assembly. Heat generated by the ballast is provided to the fluorescent lamp, enhancing its operation.




In one form, the end cap is the power end cap having the ballast formed therein. The power cord is wired to the ballast while the ballast is wired to a plurality of receptacles formed in the power end cap. The power end cap receptacles receive prongs of the fluorescent tube and prongs of the connecting wires as the power end cap receives the fluorescent lamp stick.




It is an advantage of the present invention that various types of end cap structures may be used to provide various lamp assembly characteristics.




It is another advantage of the present invention that the lamp holder can be waterproof.




It is yet another advantage of the present invention that the lamp holder can be made disposable or replaceable.




It is another advantage of the present invention that various parts are injection molded, providing in one embodiment a watertight construction.




It is further an advantage of the present invention that one embodiment allows replacement of the fluorescent lamp to eliminate waste and the inconvenience of removing an old lamp holder and installing a new lamp holder.




It is still further an advantage of the present invention that is usable with a variety of fluorescent tube styles.




It is even further an advantage of the present invention that the fluorescent lamp can be insulated for faster start-ups in cold environments.




It is another advantage of the present invention that one embodiment of the fluorescent lamp assembly allows quicker assembly time.




It is yet another advantage of the present invention that one embodiment of the fluorescent lamp may utilize heat generated by a ballast in the end cap of the fluorescent lamp assembly.




It is further an advantage of the present invention that one embodiment of the fluorescent lamp assembly allows for easy replacement of the ballast.











BRIEF DESCRIPTION OF THE DRAWINGS




The above-mentioned and other features and advantages of this invention, and the manner of attaining them, will become more apparent and the invention will be better understood by reference to the following description of embodiments of the invention taken in conjunction with the accompanying drawings, wherein:





FIG. 1

is a perspective view of a generic embodiment of the present fluorescent tube holder;





FIG. 2

is a partial side view of the outer tube of the present fluorescent tube holder;





FIG. 3

is a sectional view along line


3





3


of

FIG. 2

;





FIG. 4

is a side view of an attachment clip used in the present fluorescent tube holder;





FIG. 5

is a front view of the power coupling end cap of the present invention;





FIG. 6

is a cross-sectional side view of the power coupling end cap as taken along line


6





6


of

FIG. 5

;





FIG. 7

is a cross-sectional view of one embodiment of an end cap as taken along line


7





7


of

FIG. 8

;





FIG. 8

is a front view of the end cap of

FIG. 7

taken along line


8





8


thereof;





FIG. 9

is a front view of one embodiment of a tube power connector cap as taken along line


9





9


of

FIG. 10

;





FIG. 10

is a cross-sectional side view of the tube power connector cap of

FIG. 9

taken along line


10





10


thereof;





FIG. 11

is a front view of another embodiment of a tube power connector cap as taken along line


11





11


of

FIG. 12

;





FIG. 12

is a cross-sectional side view of the tube power connector cap of

FIG. 11

taken along line


12





12


thereof;





FIG. 13

is a front view of another embodiment of the end cap as taken along line


13





13


of

FIG. 14

;





FIG. 14

is a cross-sectional side view of the end cap of

FIG. 13

taken along line


14





14


thereof;





FIG. 15

is an enlarged perspective view of a section of an alternative embodiment of a protective sleeve structure with a portion of the protective sleeve structure in cutaway showing an electrical conductor extending therethrough;





FIG. 16

is a sectional view of the protective sleeve structure of

FIG. 15

taken along line


16





16


thereof;





FIG. 17

is a sectional view of an alternative embodiment of the protective sleeve structure of the present invention;





FIG. 18

is a sectional view of a further alternative embodiment of the protective sleeve structure of the present invention; and





FIG. 19

is a side view of an alternative lamp assembly wherein the power end cap includes an integral ballast.




Corresponding reference characters indicate corresponding parts throughout the several views. The exemplifications set out herein illustrate preferred embodiments of the invention, and such exemplifications are not to be construed as limiting the scope of the invention in any manner.











DETAILED DESCRIPTION OF THE INVENTION




Referring now to

FIG. 1

there is shown a fluorescent lamp holder/assembly generally designated


10


. Fluorescent lamp holder


10


includes a fluorescent tube or lamp


12


that is radially surrounded by a protective sleeve, tube or cylinder


14


that is preferably made of a light-transmissive plastic. Fluorescent lamp


12


and sleeve


14


are received at one end thereof in end cap


16


. The other end of the fluorescent lamp


12


and sleeve


14


are received in tube power connector cap


18


which is coupled to power attachment cap


20


. Electrical power is provided to fluorescent lamp holder


10


via power cord


22


coupled to power attachment cap


20


, wherein power cord


22


is wired to or in communication with a source of electrical power. Attachment clip


28


, preferably of metal, is used to retain power attachment cap


20


to sleeve


14


.




While not shown, fluorescent lamp


12


has two conventional electrical leads, terminals, prongs or the like on either end thereof for attachment to appropriate electrical leads or wires supplying the necessary electrical power.




With reference to

FIGS. 2 and 3

, there is shown sleeve


14


in greater detail. Sleeve


14


is defined by an elongated tubular wall


24


having a longitudinally disposed thick portion


26


along the elongated length of sleeve


14


. Bore or shaft


25


is disposed in thick portion


26


and thus extends the entire elongated length of sleeve


14


. Tubular wall


24


defines an inner cavity or hollow


27


in which fluorescent lamp


12


is received.





FIG. 4

depicts attachment clip


28


which is defined by an arcuate or semi-circular portion


29


having radially inward flange


30


on one end thereof, and radially inward flange


31


on another end thereof, and may be used to secure the various caps to sleeve


14


. Flanges


30


and


31


are received in respective openings (see below) in the particular cap and engage sleeve


14


for positive retention.




With reference to

FIGS. 5 and 6

, there is depicted power attachment cap


20


which is preferably injection-molded made from a suitable dielectric material such as plastic. Power attachment cap


20


is defined by a generally cylindrical body


34


having a radially outward notch


35


in a front portion thereof and end block


36


. End block


36


defines inner surface


40


in which are disposed two power cable bores


37




a


and


37




b


as well as tube prong receptacles bores/tube power connection bores


38




a


and


38




b.


Power cable bores


37




a


and


37




b


and tube prong receptacles


38




a


and


38




b


are in communication with power cable


22


for supplying electrical power to fluorescent lamp


12


. Opening


42


is disposed in body


34


which along with a diametrically opposite opening (not shown) allow the use of attachment clip


28


.




In accordance with the present invention, sleeve


14


and power attachment cap


20


are generic with respect to the various achievable embodiments of fluorescent lamp holder


10


.




With reference now to

FIGS. 7-10

there is depicted end cap


16




a


and tube power connector cap


18




a


which, along with sleeve


14


and power attachment cap


20


, provide a disposable embodiment of fluorescent lamp holder


10


. In particular,

FIGS. 7 and 8

end cap


16




a.


End cap


16




a


is defined by tubular shell


44


having end portion


45


, preferably injection-molded made from a dielectric plastic, and is sized to receive an end portion of sleeve


14


and fluorescent lamp


12


within opening


46


. Electrical leads (not shown) that extend through bore


15


of sleeve


14


are attached to the fluorescent lamp terminals that are covered by end cap


16




a.


Preferably, end cap


16




a


is permanently attached to sleeve


14


via glue, sonic welding, or the like.

FIGS. 9 and 10

depict tube power connector cap


18




a,


preferably made from a dielectric plastic, which is defined by cylindrical shell


48


having end wall


49


. Tube power connector cap


18




a


has internal cavity


60


sized and dimensioned to receive fluorescent lamp


12


and sleeve


14


therein. End wall


49


includes two fluorescent lamp prong/terminal bores


50


and


51


through which the prongs/terminals (not shown) of the appropriate fluorescent lamp extend. Adjacent end wall


49


is radial ledge


52


which defines a front surface


53


that provides a stop for the fluorescent lamp when the fluorescent lamp is received therein. Ledge


52


is sized to allow the fluorescent lamp terminals/prongs (not shown) to sufficiently extend through bores


50


and


51


such that the fluorescent lamp terminals/prongs are receivable into bores


38




a


and


38




b


of power attachment cap


20


when assembled. Tube power connector cap


18




a


further includes electrical lead bores


54


and


55


that allow the electrical leads emanating from power attachment cap


18


to extend therein and feed through shaft


25


of sleeve


14


to couple with the fluorescent lamp terminals/prongs disposed within end cap


16




a.


Preferably, tube power connector cap


18




a


is permanently attached as by glue, sonic weld, or the like to sleeve


14


and when assembled, abuts power attachment cap


20


. In this regard, tube power connector cap


18




a


has radially outward notch


58


that provides a stop and abuts notch


35


of power attachment cap


20


. Additionally, O-ring


56


is provided for sealing as power attachment cap


20


extends over and around tube power connector cap


18




a


via opening


43


. Two openings, of which one opening


59


is shown, provides attachment points for attachment clip


28


if used.




As tube power connector


18




a


joins with power connector cap


20


, the fluorescent lamp terminals (not shown) that extend through bores


50


and


51


of end wall


49


of tube power connector


18




a


are received in bores


38




a


and


38




b


of power connector cap


20


.




Thus, by using end cap


16




a


and tube power connector cap


18




a,


along with sleeve


14


and power connector cap


20


, a disposable fluorescent lamp holder is produced. Of course, it should be understood that fluorescent lamp


12


would be inserted into sleeve


14


and the appropriate end caps before securing same.




With reference now to

FIGS. 11-14

, there is depicted end cap


16




b


and tube power connector cap


18




b


which, along with sleeve


14


and power attachment cap


20


, provide a replaceable lamp embodiment of fluorescent lamp holder


10


. In particular,

FIGS. 13 and 14

depict end cap


16




b.


End cap


16




b


is defined by tubular shell


62


having end portion/block


64


, preferably injection-molded made from a dielectric plastic, and is sized to receive an end portion of sleeve


14


and fluorescent lamp


12


within opening


65


. Fluorescent lamp terminal/prong bores


66


and


67


are disposed in block


63


from front surface


64


. Additionally, electrical lead bores


68


and


69


are disposed in block


63


from front surface


64


and are in communication with fluorescent lamp terminal/prong bores


66


and


67


by lateral bores


70


and


71


respectively. This allows the electrical leads (not shown) extending through bore


25


of sleeve


14


to be electrically connected to the fluorescent lamp terminals/prongs (not shown) that are received in fluorescent lamp terminal/prong bores


66


and


67


. Preferably, end cap


16




b


is permanently attached to sleeve


14


via glue, sonic welding, or the like. For replacement, the old fluorescent lamp is easily removed from end cap


16




b


which carries the terminal receptacles


66


and


67


, while a new fluorescent lamp is easily installed into bores


66


and


67


of end cap


16




b


by pressure. Sleeve


14


remains attached to end cap


16




b.







FIGS. 11 and 12

depict tube power connector cap


18




b,


preferably injection-molded made from a dielectric plastic, which is defined by cylindrical shell


74


. Tube power connector cap


18




b


has internal cavity


82


sized and dimensioned to receive fluorescent lamp


12


and sleeve


14


. Adjacent an end thereof is radial ledge


77


which defines a front surface


78


that provides a stop for sleeve


14


. Tube power connector cap


18




b


further includes electrical lead bores


79


and


80


that allow the electrical leads emanating from power attachment cap


18


to extend therein and feed through shaft


25


of sleeve


14


to couple with the fluorescent lamp terminals/prongs disposed within end cap


16




b.


Preferably, tube power connector cap


18




b


is permanently attached as by glue, sonic weld, or the like to sleever


14


and when assembled, abuts power attachment cap


20


. In this regard, tube power connector cap


18




b


has radially outward notch


76


that provides a stop and abuts notch


35


of power attachment cap


20


. Additionally, O-ring


75


is provided for sealing as power attachment cap


20


extends over and around tube power connector cap


18




b


via opening


43


. Two openings, of which one opening


81


is shown, provides attachment points for attachment clip


28


if used.




For replacement of an old fluorescent lamp carried within the replaceable embodiments of the present lamp holder


10


, power connector cap


20


is removed from tube power connector cap


18




b


which disengages the terminals/prongs of the old fluorescent lamp from bores


38




a


and


38




b.


The old fluorescent lamp that thus extends from tube power connector cap


18




b


is pulled therefrom also disengaging the other terminals/prongs from bores


66


and


67


of end cap


16




b.


A new fluorescent lamp is inserted through tube power connector cap


18




b


such that one set of terminals/prongs engage bores


66


and


67


in end cap


16




b.


Thereafter, power connector cap


20


is engaged over tube power connector cap


18




b.






Referring now to

FIGS. 15 and 16

there is shown an alternative embodiment of a protective sleeve structure generally designated


100


that may be used in place of protective sleeve


14


and, as well, preferably made of a light-transmissive plastic. Protective sleeve structure


100


includes outer tube or sleeve


102


radially surrounding inner tube or sleeve


104


with inner tube


102


defining fluorescent lamp cavity


106


therein. Outer tube


102


includes a plurality of ribs or spacers


108


. Ribs


108


are disposed on an inner diameter thereof and radially inwardly protrude from the inner diameter of outer tube


102


. Ribs


108


preferably extend the longitudinal length of outer tube


102


, however, ribs


108


may take any pattern on the inner diameter of outer tube


102


in accordance with the principles of the present invention. Ribs


108


are preferably formed integral with tube


102


such as by extrusion and are sized to abut an outer diameter of inner tube


104


. In addition, ribs


108


help define with the inner diameter of outer tube


102


and the outer diameter of inner tube


104


a plurality of chambers


110


. Chambers


110


provide insulation pockets of air that preferably extend the longitudinal length of protective sleeve


100


. Of course, the configuration of chambers


110


depends on the configuration of ribs


108


.




Additionally, protective sleeve structure


100


includes conductor


112


having first lead


114


and second lead


116


that extends within one chamber


110


and electrically connects the end caps as described above.




With reference now to

FIG. 17

there is shown a sectional view of an alternative embodiment of a protective sleeve structure generally designated


120


. Protective sleeve structure


120


has outer tube


122


and inner tube


124


both preferably made from a light-transmissive plastic. Inner tube


124


defines fluorescent lamp cavity


126


and includes a plurality of radially outwardly extending ribs or spacers


128


on the outer diameter thereof. Ribs


128


are sized to abut the inner diameter of outer tube


122


and define with the outer diameter of inner tube


124


and the inner diameter of outer tube


122


a plurality of chambers


130


. Ribs


128


and thus chambers


130


preferably extend the longitudinal length of protective sleeve structure


120


. Chambers


130


provide pockets of air regions between inner tube


124


and outer tube


122


that are insulative in nature.




In addition, disposed in inner tube


124


is first conductor


132


and second conductor


134


. First and second conductors


132


and


134


are electrically conducting strips that are molded into inner sleeve


124


and extend the longitudinal length of protective sleeve structure


120


to couple to the particular end caps for distributing electricity to the ends of the fluorescent lamp.




With reference now to

FIG. 18

there is depicted a sectional view of yet another alternative embodiment of a protective sleeve structure generally designated


140


. Protective sleeve structure


140


has outer tube


142


and inner tube


144


both preferably made from a light-transmissive plastic. Inner tube


144


defines fluorescent lamp cavity


146


and is essentially coaxial with outer tube


142


. Outer tube


142


includes a plurality of folds, creases, or the like


148


in the inner diameter thereof that are radially spaced from each other. Each crease


148


preferably extends the longitudinal length of protective sleeve structure


140


and of themselves, each define an air chamber. The air chambers provide thermal insulation for the fluorescent lamp. It should be understood that the geometry of the creases may differ from that shown.




Additionally, outer tube


142


carries first electrical conductor


150


and second electrical conductor


152


. First and second conductors


150


and


152


are electrically conducting strips that are molded into outer tube


142


as by extrusion and extend the longitudinal length of protective sleeve structure


140


to couple to the particular end caps for distributing electricity to the ends of the fluorescent lamp.




With attention now to

FIG. 19

, there is shown another alternative embodiment of a fluorescent lamp assembly


160


. Fluorescent lamp assembly


160


has outer tube or sheath


162


that houses and/or surrounds fluorescent lamp


164


. One end of outer tube


162


and one end of fluorescent lamp


164


are received in end cap


166


. Fluorescent lamp


164


has two conducting leads or prongs


168


and


170


on one end thereof that extend from and beyond outer tube


162


. Two other like conducting leads or prongs (not seen) are disposed on the other end of fluorescent lamp


164


and are received in terminal receptacles (not shown) in end cap


166


. Extending the length of outer tube


162


in a manner as described above, are conductors that provide electrical coupling between one side of fluorescent lamp


164


and the other side of fluorescent lamp


164


and/or a ballast. At one end, the conductors terminate in prongs


172


and


174


, while at the other end, the conductors terminate in electrical contact with the terminal receptacles (not shown) of end cap


166


.




Fluorescent lamp assembly


160


is also characterized by end cap


176


formed by body


177


. Preferably, body


177


is a one-piece plastic injection molded component incorporating the features described below. End cap


176


releasably receives the end of fluorescent lamp subassembly


192


opposite end cap


166


. End cap


176


is formed about ballast


178


so as to be integral therewith. Ballast


178


is coupled to electrical cord


180


that extends a suitable distance from body


177


. Ballast


178


may be any suitable, generally known ballast as is appropriately used for fluorescent lamp excitation. Electrical cord


180


includes plug


181


of the type adapted to be received in a suitable standard electrical outlet. Ballast


178


is coupled appropriately via wires


194


to receptacles


182


,


184


,


186


, and


188


formed in body


177


and in communication with end surface


196


of body


177


. The interior of each receptacle


182


,


184


, and


188


, or receptacle well, is shrouded to discourage electrical “creepage or arc tracking” and to allow the receptacle to flex. Receptacles


182


and


184


receive prongs


168


and


170


, respectively, of fluorescent tube


164


while receptacles


186


and


188


receive prongs


172


and


174


, respectively, of the conductor strip extending from end cap


166


. It should be understood that wires


194


are shown in simplified form and, as such, the exact wiring diagram is not intended to be nor is it shown. Extending axially from an annular periphery of end surface


196


is annular shroud


190


. Annular shroud


190


defines a bore in end cap


176


and is sized to annularly fit over or receive outer sheath


162


as the fluorescent lamp subassembly


192


is received on end cap


176


. End cap


176


is preferably watertight and formed as the other watertight end caps described herein and fits over outer sheath


162


in a preferably watertight manner.




By integrating ballast


178


into end cap


176


, high frequency and high voltages generated in the ballast necessary to power fluorescent lamp


164


are confined to a small area. Such a structure allows heat generated by ballast


178


to be conducted to fluorescent lamp


164


, thereby enabling the fluorescent lamp to function in a colder environment and/or better in a less cold environment. The present structure is also less likely to allow electrical arcing during unplugging of end cap


176


from subassembly


192


during replacement thereof. Additionally, replacement time and labor are decreased. The integrated ballast also allows for easier and quicker assembly of the fluorescent lamp assembly. Further, wiring problems for installation of the fluorescent lamp assembly are alleviated.




It should also be understood that other fluorescent lamp configuration may utilize the present invention. As well, the type and number of terminal(s) on the fluorescent lamp may vary and still utilize the present invention with minor modification(s).




While this invention has been described as having preferred designs, the present invention can be further modified within the spirit and scope of this disclosure. This application is therefore intended to cover any variations, uses, or adaptations of the invention using its general principles. Further, this application is intended to cover such departures from the present disclosure as come within known or customary practice in the art to which this invention pertains and which fall within the limits of the appended claims.



Claims
  • 1. A fluorescent lamp holder assembly for a fluorescent lamp therein, the fluorescent lamp having a first set of terminals on one end thereof and a second set of terminals on another end thereof, the fluorescent lamp holder assembly comprising:a light transmissive sleeve structure having a first light transmissive tube adapted to receive the fluorescent lamp therein, a second light transmissive tube radially surrounding said first tube, and a plurality of air chambers disposed between said first and second tubes, said first and second tubes defining a first end and a second end; a first end cap having a bore adapted to receive said first end, and first and second terminal receptacles adapted to receive the first set of terminals of the fluorescent lamp; a second end cap having a bore therein adapted to receive said second end, and first and second terminal receptacles adapted to receive the second set of terminals of the fluorescent lamp; and first and second electrical leads extending respectively from said first and second terminal receptacles of said first end cap to said first and second terminal receptacles of said second end cap.
  • 2. The fluorescent lamp holder assembly of claim 1, wherein said plurality of air chambers are defined by a plurality of spacers.
  • 3. The fluorescent lamp holder assembly of claim 2, wherein said plurality of spacers comprise ribs formed on an inside diameter of said second tube.
  • 4. The fluorescent lamp holder assembly of claim 3, wherein said ribs extend substantially the longitudinal length of said second tube.
  • 5. The fluorescent lamp holder assembly of claim 2, wherein said plurality of spacers comprise ribs formed on an outside diameter of said first tube.
  • 6. The fluorescent lamp holder assembly of claim 5, wherein said ribs extend substantially the longitudinal length of said first tube.
  • 7. The fluorescent lamp holder assembly of claim 1, wherein said first and second leads are disposed in one of said air chambers.
  • 8. The fluorescent lamp holder assembly of claim 1, wherein said first and second leads are formed integral with one of said first and second tubes.
  • 9. The fluorescent lamp holder assembly of claim 1, wherein said air chambers are defined by a plurality of pleats in one of said inner surface of said outer tube and said outer surface of said inner tube.
  • 10. The fluorescent lamp holder assembly of claim 9, wherein said plurality of pleats are formed on an outside diameter of said first tube.
  • 11. The fluorescent lamp holder assembly of claim 10, wherein said pleats extend substantially the longitudinal length of said first tube.
  • 12. The fluorescent lamp holder assembly of claim 9, wherein said pleats are formed on an inside diameter of said second tube.
  • 13. The fluorescent lamp holder assembly of claim 12, wherein said pleats extend substantially the longitudinal length of said second tube.
  • 14. A fluorescent lamp holder assembly for a fluorescent lamp, the fluorescent lamp having a first pair of terminals on one end thereof and a second pair of terminals on another end thereof, the fluorescent lamp holder assembly comprising:a light transmissive sleeve structure having an inner tube adapted to receive the fluorescent tube therein, an outer tube radially about said inner tube, and a plurality of chambers disposed between an outer surface of said inner tube and an inner surface of said outer tube, said inner and outer tubes defining a first end and a second end; a first end cap having a bore adapted to receive said first end, and first and second terminal receptacles adapted to receive the first pair of terminals of the fluorescent lamp; a second end cap having a bore therein adapted to receive said second end, and first and second terminal receptacles adapted to receive said second pair of terminals of the fluorescent lamp; and first and second electrical conductors extending from said first and second terminal receptacles of said first end cap to said first and second terminal receptacles of said second end cap.
  • 15. The fluorescent lamp holder assembly of claim 14, wherein said plurality of chambers are defined by a plurality of spacers.
  • 16. The fluorescent lamp holder assembly of claim 15, wherein said plurality of spacers comprise radially outwardly extending ribs on the outer diameter of said inner tube.
  • 17. The fluorescent lamp holder assembly of claim 15, wherein said plurality spacers comprise radially inwardly extending ribs on the inner diameter of said outer tube.
  • 18. The fluorescent lamp holder assembly of claim 14, wherein said first and second conductors are disposed in one of said chambers.
  • 19. The fluorescent lamp holder assembly of claim 14, wherein said first and second conductors are formed integral with one of said inner and outer tubes.
  • 20. The fluorescent lamp holder assembly of claim 14, wherein said chambers are defined by a plurality of pleats in one of said inner surface of said outer tube and said outer surface of said inner tube.
  • 21. A fluorescent lamp holder assembly for a fluorescent lamp, the fluorescent lamp having at least one terminal on one end thereof and at least one terminal on another end thereof, the fluorescent lamp holder assembly comprising:a light transmissive sleeve structure having an inner tube adapted to receive the fluorescent tube therein and an outer tube radially about said inner tube, said inner and outer tubes defining a first end a second end; a first end cap having a bore and at least one terminal receptacle, said bore adapted to receive said first end therein, each said terminal receptacle adapted to receive one of the terminals of the fluorescent lamp; a second end cap having a bore and at least one terminal receptacle, said bore adapted to receive said second end therein, each said terminal receptacle adapted to receive one of the terminals of the fluorescent lamp; and at least one electrical conductor, each said electrical conductor disposed between said inner tube and said outer tube and extending from a terminal receptacle of said first end cap to a terminal receptacle of said second end cap.
  • 22. A fluorescent lamp holder assembly for a fluorescent lamp, the fluorescent lamp having at least one terminal on one end thereof and at least one terminal on another end thereof, the fluorescent lamp holder assembly comprising:a light transmissive sleeve having a first end and a second end, and adapted to surround at least a portion of the fluorescent lamp; a first end cap adapted to receive said first end of said light transmissive sleeve and one end of the fluorescent lamp, said first end cap adapted to allow external electrical coupling to the at least one terminal of one end of the fluorescent lamp; and a second end cap having a bore therein adapted to be releasably received over a portion of said light transmissive sleeve, at least one receptacle adapted to releasably receive at least one terminal of another end of the fluorescent lamp, and a ballast electrically coupled to said at least one receptacle of said second end cap and adapted to be electrically coupled to the at least one terminal within said first end cap.
  • 23. The fluorescent lamp holder assembly of claim 22, wherein said ballast is formed integrally within said second end cap, and coupled to an external power cord.
  • 24. The fluorescent lamp holder assembly of claim 23, wherein said second end cap is injection molded about said ballast.
  • 25. The fluorescent lamp holder assembly of claim 22, wherein said second end cap includes an annular axially extending shroud defining said bore.
  • 26. A fluorescent lamp holder assembly for a fluorescent lamp, the fluorescent lamp having at least a pair of terminals on one end thereof and a pair of terminals on another end thereof, the fluorescent lamp holder assembly comprising:a light transmissive sleeve having first and second ends, and adapted to at least partially surround the fluorescent lamp; an end cap adapted to receive one of said first and second ends of said light transmissive sleeve and to electrically receive a pair of terminals of one end of the fluorescent lamp and to provide external electrical coupling thereto; and a power cap adapted to releasably receive another of said first and second ends and having a pair of lamp receptacles adapted to releasably receive a pair of terminals of another end of the fluorescent lamp, said power cap having a ballast therein electrically coupled to said pair of lamp receptacles and electrically couplable to a source of electric power and said pair of terminals within said end cap.
  • 27. The fluorescent lamp assembly of claim 26, wherein said power cap is injection molded about said ballast and said pair of lamp receptacles.
  • 28. The fluorescent lamp assembly claim 26, wherein said power cap further includes a pair of distribution receptacles electrically coupled to said ballast, and light transmissive sleeve carries an electric conductor coupled at one end to the pair of terminals of one end of the fluorescent lamp within said end cap and terminates in a pair of prongs on another end thereof, said pair of prongs adapted to be releasably retained in said pair of distribution receptacles.
  • 29. The fluorescent lamp assembly of claim 28, wherein said power cap includes a bore defining an annular axially extending rim adapted to surround a portion of said light transmissive sleeve, and an end surface, said distribution receptacles and said pair of lamp receptacles disposed in said end surface.
CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of copending application Ser. No. 09/176,682, entitled “NON-ARCING FLUORESCENT LAMP HOLDER”, filed Oct. 21, 1998.

US Referenced Citations (6)
Number Name Date Kind
4147947 Hoeh Apr 1979
4275325 Guim Jun 1981
4352539 Vest Oct 1982
4906891 Takagi et al. Mar 1990
5140216 Darr Aug 1992
6113408 Burwell et al. Sep 2000
Continuation in Parts (1)
Number Date Country
Parent 09/176682 Oct 1998 US
Child 09/397535 US