Patent Grant
8657279
This application claims the priority, under 35 U.S.C. ยง119, of German application DE 10 2011 120 476.1, filed Dec. 8, 2011; the prior application is herewith incorporated by reference in its entirety.
The invention relates to a suction wheel that has a suction wheel body rotatable about an axis of rotation and provided with a plurality of suction openings formed in its circumferential surface for attracting sheets by suction and transporting them. The invention further relates to a sheet feeder that includes such a suction wheel.
It has been known for a long time to separate sheets from a stack of sheets in a sheet feeder using suitable lifting and/or conveying devices such as suction elements and/or suction wheels. A respective first sheet is lifted off and separated from the stack, and the sheets are separately fed to a machine for processing sheets such as a sheet-fed folder. The sheets may be fed to the machine for processing sheets in a spaced-apart or an overlapping formation.
Published, non-prosecuted German patent application DE 10 2008 048 287 A1, corresponding to U.S. patent publication No. 20100075821, discloses a sheet feeder for a folder. In the area of the rear edge of a stack of sheets, the sheet feeder contains a suction element for lifting and separating sheets, and in the front area of the stack of sheets, the feeder contains a suction wheel. An adjustment of the position of the suction wheel permits one to modify the degree of overlap between the sheets that are transported over a downstream transport table to a downstream folder. The folding of overlapping sheets results in a greater throughput without a need to increase the sheet speed at an equal measure. This reduces the stress on the sheets and provides better quality of the folding process.
In suction wheels that are known in the art, there is a constant distance between the suction wheel and the upper edge of a stack of sheets from which the suction wheel is to remove the respective uppermost sheet. To ensure that the rotating suction wheel securely grips the respective uppermost sheet, the distance between the suction wheel and the upper edge of the stack may only be adjusted over a very small range, generally between four and six millimeters. The constant distance may cause disturbances in the suction process: if no separating air cushion is formed between the uppermost sheet and the sheet underneath the uppermost sheet and if thin types of paper are to be processed, the suction wheel risks taking up two sheets and transferring two sheets, also referred to as a double sheet, to the downstream machine for processing sheets. Another disturbance of the suction process is based on the fact that when the distance between the suction wheel and a top edge of the stack is too great, the instant at which the uppermost sheet is gripped by the suction wheel cannot be predetermined with a sufficient degree of accuracy. Conversely, if the distance between the suction wheel and the top edge of the stack is too small, a separating air cushion is difficult to create between the uppermost sheet and the sheet underneath the uppermost sheet because due to the short distance, hardly any separating air can be blown over a larger area underneath the sheet to be separated.
It is accordingly an object of the invention to provide a non-circular suction wheel and a sheet feeder which overcome the above-mentioned disadvantages of the prior art devices of this general type, in which the suction wheel securely engages a respective uppermost sheet in a stack in a defined way.
With the foregoing and other objects in view there is provided, in accordance with the invention a suction wheel. The suction wheel contains a suction wheel body rotatable about an axis of rotation and having a circumferential surface with a plurality of suction openings formed therein for attracting sheets by suction and for transporting the sheets. The suction wheel body is of a non-circular shape. The suction wheel body is divided into n segments of generally equal size, with n=1, 2, 3, 4 . . . . Each of the segments has an attraction area for attracting a sheet by suction, a retaining area for retaining and conveying the sheet, and a release area for releasing the sheet. The attraction area, the retaining area, and the release area are all different from each other.
In accordance with the invention, a suction wheel contains a suction wheel body rotatable about an axis of rotation and equipped with a plurality of suction openings distributed over its circumferential surface to attract sheets by suction and to transport them. In particular, the suction wheel is used to separate a respective uppermost sheet from a stack of sheets. The suction wheel body is advantageously configured to be non-circular. Therefore the radius of the suction wheel body is not constant over the entire suction wheel body. In other words, the distance between the axis of rotation of the suction wheel body and the circumferential or jacket surface of the suction wheel body varies. In contrast to a conventional circular suction wheel, the suction wheel of the invention advantageously provides a varying distance between the circumferential surface of the suction wheel body and an uppermost sheet to be engaged by the suction wheel during the rotary movement of the suction wheel body. Consequently, there are periods of time in which the distance is reduced and a sheet can easily be attracted by suction and periods of time in which the distance is greater to enable separating air to be blown between the uppermost sheet and the sheet underneath the uppermost sheet to create an air cushion between the two sheets. In the present disclosure, a suction wheel is understood to include a suction wheel with revolving belts in a device for removing sheets from a stack as described in German patent DE 196 32 657 C1 and published, non-prosecuted German patent application DE 196 48 742 A1.
The suction wheel body is advantageously subdivided into n segments of equal size, n being a natural number (n=1, 2, 3, 4 etc.). Each segment includes an attraction area for attracting a sheet by suction, a retaining area for retaining and conveying a sheet, and a release area for releasing the sheet. Due to the provision of segments that have different functions, the suction wheel of the invention may advantageously carry out the functions of a lifting and dragging suction element of the prior art although it is of much simpler construction. The attraction area, the retaining area, and the release area are different from each other, i.e. they are not identical.
In accordance with an advantageous embodiment of the suction wheel of the invention, the radius of the suction body in the attraction area is greater than the radius of the suction body in the retaining area. The greater radius of the suction body in the attraction area ensures that while a sheet is attracted by suction, the distance between the suction openings of the suction body and the sheet to be attracted is particularly small. This on the one hand ensures that the sheet is reliably attracted by suction and on the other hand that the instant at which a respective uppermost sheet is engaged by the suction wheel is predeterminable in a more accurate way. Due to the reduced radius of the suction body in the retaining area, the uppermost sheet that has been lifted is lifted further relative to the sheet underneath and separating air may be introduced between the sheets to form an air cushion.
In accordance with a preferred embodiment, the suction effect of the suction wheel in the release area is reduced compared to the suction effect in the attraction area and in the retaining area. For instance, in particular in the release area, there may be fewer suction openings per unit of area than in the attraction area and in the retaining area. In an extreme case, there may even be no suction openings in the release area of the suction body, or the suction openings may be at least partially masked or closed. Due to the reduced suction effect, a respective sheet is no longer held as strongly as before and may easily be released and transferred to a downstream transporting unit, for example.
In accordance with an advantageous embodiment of the suction wheel of the invention, the surface properties of the circumferential surface of the suction wheel body in the attraction area and/or in the retaining area and/or in the release area differ from each other. For instance, they may in particular have different coefficients of friction. This may be achieved by selecting different materials or by providing different surface treatments. For instance, the circumferential surface in the attraction area may be made of polyurethane (PU), the circumferential surface in the retaining area may be made of steel, and the circumferential surface in the release area may be made of a chromium-plated material. In accordance with a further advantageous feature the coefficient of friction of the circumferential surface portion in the release area may be lower than the coefficient of friction of the circumferential surface portion in the retaining area.
In accordance with an embodiment of the suction wheel, the circumferential surface portion of the suction wheel body in the attraction area is a flat surface. This advantageously provides an approximately constant distance between the entire attraction area and the uppermost sheet in a stack at the instant of attraction so that the sheet can be securely attracted by suction in a defined way.
A further object of the invention is to provide a sheet feeder for a machine for processing sheets wherein sheets are securely separated, arranged at a desired distance to each other, and fed to the machine for processing sheets.
In accordance with the invention, the object is attained by a sheet feeder. The sheet feeder is for a machine for processing sheets and is used to lift sheets off a stack of sheets and to separate them from the stack using at least one suction wheel as described above. The suction wheel is arranged above the stack and acts on a respective uppermost sheet in the stack.
The invention described above and the advantageous embodiments may be combined in any desired way to form further advantageous embodiments of the invention.
Other features which are considered as characteristic for the invention are set forth in the appended claims.
Although the invention is illustrated and described herein as embodied in a non-circular suction wheel and a sheet feeder, it is nevertheless not intended to be limited to the details shown, since various modifications and structural changes may be made therein without departing from the spirit of the invention and within the scope and range of equivalents of the claims.
The construction and method of operation of the invention, however, together with additional objects and advantages thereof will be best understood from the following description of specific embodiments when read in connection with the accompanying drawings.
In the figures, like elements and components are shapeated by like reference numerals.
Referring now to the figures of the drawing in detail and first, particularly, to
As shown in
As an alternative to the embodiments of the suction wheel body 20 with two segments 21, 22 as shown in
The sheet feeder 10 includes a first suction wheel 1 formed in accordance with the invention and a second suction wheel 2. The first suction wheel 1 is arranged above the stack 100 of sheets. The second suction wheel 2 is arranged below a plane E of sheet travel and downstream of the stack 100 as viewed in a direction of sheet travel T. The axis of rotation of the first suction wheel 1 is at a distance A from a rear edge 100.1 of the stack 100 of sheets. The second suction wheel 2 is arranged at a distance B from a front edge 100.2 of the stack 100 of sheets. The distance A is greater than or at least equal to distance B to ensure that an uppermost sheet 1000 in the stack 100 is gripped by the suction wheel 1 and reliably transferred to the second suction wheel 2 before a subsequent sheet 1000 is attracted by suction by the first suction wheel 1 and likewise transported by the latter. The sheet feeder 10 includes two height sensors 4.1 and 4.2, which are provided to indicate that the stack 100 needs to be lifted and to adapt the height of the unit consisting of the first suction wheel 1 and a lifting/separating unit 3. The lifting/separating unit 3 is arranged in the region of the rear edge 100.1 of the stack 100 of sheets and is used to lift a respective uppermost sheet 1000 off the sheet stack 100 to separate the uppermost sheet from the stack of sheets. A sensor 5 for detecting double or multiple sheets as well as the distance between individual sheets and/or the degree of overlap between the sheets is provided downstream of the second suction wheel 2. When the sensor 5 detects a fault, at this point the sheet 1000 in question may be discharged or its position in the stream of sheets may be corrected.
As indicated by the arrows of rotation, the first suction wheel 1 is rotated at a rotational speed v1 and the second suction wheel 2 is rotated at a rotational speed v2. The rotational speed v1 is always lower or at least equal to the rotational speed v2. That is to say that the first suction wheel 1 attracts the sheet 1000 by suction and transports it at the lower rotational speed v1 to ensure greater accuracy and less danger of damage to the sheet 1000. Then the sheet 1000 is significantly accelerated due to the significantly higher rotational speed v2 of the second suction wheel 2. Advantageously, the second suction wheel 2 may accelerate the sheet 1000 up to the production speed of the folding unit 12.
The mode of action of the non-circular suction wheel 1 becomes apparent from
The fact that the radius of the non-circular suction wheel varies allows the provision of multiple separate areas also referred to as segments.
The individual areas may be used to control the vacuum by providing suction holes of different designs in the different areas, by varying the number of suction holes, or by completely closing off the suction holes, for example by laminating them.
A characteristic of the attraction area is that the distance between the suction wheel and the stack of sheets is short (e.g. less than 4 mm) and may thus have optimum dimensions. Due to the rotary movement of the non-circular suction wheel and the entrainment of the sheet, the attraction area moves on and the separation air area, which has a reduced radius, lifts the sheet at the same time as it conveys the sheet onward. The attraction of the sheets underneath is optimized in the starting phase and an undesired entrainment of a second sheet is avoided. The separating air may be blown through between the sheet attracted by the suction wheel and the surface of the stack without impediment so that an air cushion may form between the uppermost sheet and the sheet underneath.
The different segments will be described below.
Attraction Area:
The distance between the suction wheel and the stack of sheets is optimized in terms of the attraction of sheets by suction and may range between 1 and 5 mm, for example.
Due to the short distance, the attraction area of the suction wheel reliably attracts a sheet to be conveyed.
Retaining and Separation Air Area:
The distance between the suction wheel and the stack of sheets is optimized in terms of the separation air process and ranges between 10 and 15 mm, for example.
Thus the sheet to be conveyed is at a distance of 10-15 mm to the surface of the stack and to the following sheet.
Since the distance between the suction wheel/sheet and the surface of the stack has been increased by approximately 10 mm, the sheet underneath may be separated from the stack and prepared to be conveyed in an optimum way.
Release and Transfer Area:
The suction zone area is optimized in terms of a defined transfer of the sheet from the non-circular suction wheel to the transport element. Depending on the requirements, the design of the suction zone and the suction effect may be adapted to the downstream conveying system, i.e. to the effect of the second suction wheel, for example. It is possible to reduce the vacuum and to modify the shape and properties of the material of the circumferential surface.
The individual areas may be distributed about the circumference n times. For example, each area may be provided once (see
List of Reference Symbols
| Number | Date | Country | Kind |
|---|---|---|---|
| 10 2011 120 476 | Dec 2011 | DE | national |
| Number | Name | Date | Kind |
|---|---|---|---|
| 1707209 | Broadmeyer | Mar 1929 | A |
| 3990696 | Landa | Nov 1976 | A |
| 5028043 | Karolyi | Jul 1991 | A |
| 5630583 | Yergenson | May 1997 | A |
| 7552919 | Lisena | Jun 2009 | B2 |
| 20100075821 | Terlau | Mar 2010 | A1 |
| Number | Date | Country |
|---|---|---|
| 520 229 | Mar 1931 | DE |
| 520229 | Mar 1931 | DE |
| 196 32 657 | Sep 1997 | DE |
| 196 48 742 | May 1998 | DE |
| 10 2008 048 287 | Mar 2010 | DE |
| Number | Date | Country | |
|---|---|---|---|
| 20130147109 A1 | Jun 2013 | US |
