The invention pertains generally to reservoir stimulation in the oil and gas industry, geothermal and agricultural industry, disposal industry and mining sector. More specifically, the invention relates to a process methodology and associated downhole apparatuses for non-fluid stimulation of porous media (reservoir stimulation).
The current mainstream approach for reservoir stimulation is hydraulic fracturing. These high-pressure stimulations require the injection of fluids and slurries typically composed of water, sand, hydrocarbons, solvents, or chemical solutions.
Drawbacks of hydraulic fracturing include induced regional seismicity, water resource limitations, cost and transportation of high volumes of water and proppant, well integrity/cement damage, large well surface site pads, and political sensitivity (anti-fracing campaigns). Additionally, hydraulic fracturing imparts permeability channels (fractures) into porous media (reservoirs) via the path of least resistance, dependent on rock and reservoir characteristics. This means the reservoir may not be evenly stimulated—stranding resource and reducing ultimate recoveries. Furthermore, as reservoirs deplete, many follow-up wells (child wells) show much reduced results than original (parent) wells when hydraulic fractured. In essence, child wells may exhibit ‘frac hits’ to other wells, causing inter-well communication and lack of reservoir stimulation.
According to an exemplary embodiment of the invention there is disclosed a process methodology, including downhole apparatuses, for non-fluid stimulation of porous media (reservoir stimulation).
According to an exemplary embodiment of the invention there is disclosed a process and downhole equipment for non-fluid stimulation of hydrocarbon reservoirs utilizing acoustic waves at a reservoir resonant frequency, followed by high amplitude low frequency vibration, and heating.
According to an exemplary embodiment of the invention, disclosed is a process for non-fluid stimulation of reservoirs, such as oil, liquid rich, and gas shales, tight sandstones, limestones, heavy oil sands, or any type of porous media comprised of various lithofacies. According to exemplary embodiments, the methods and tools disclosed herein apply to and can be utilized in oil and gas (primary and enhanced recovery), geothermal, agricultural and downhole disposal applications. Downhole equipment is designed to supply energy in the form of acoustic waves at a reservoir resonant frequency, followed by high amplitude low frequency vibration, and heating. This process can be applied in all well configurations: horizontal, slanted, deviated and vertical, and the wells completed with a slotted liner or cased and perforated. An objective of some embodiments is to create a high-density network of interconnected microfractures, thereby increasing permeability, and reducing viscosity of produced hydrocarbons to improve inflow and reservoir performance.
In some embodiments, a process using equipment designed to supply energy in the form of acoustic waves at resonant frequency using acoustic generation or mechanical sources of energy. An objective is to create a high-density network of interconnected microfractures, causing slight to large-scale movements, depending on desired outcome or application.
Acoustic waves at resonant (natural) frequency of the reservoir create force that results in formation failure. The main failure modes of rocks are a) fatigue failure (cracking, breaking) and b) cohesive strength failure at planes of weakness. These failures result in the creation of a high-density network of interconnected microfractures and increases the permeability.
Disclosed according to some embodiments is a two-phase reservoir stimulation process starting with resonant stimulation (phase 1) using any of the tools described herein, or combination, and followed by reservoir heating (phase 2). Reservoir heating can be not utilized if sufficient efficiency is achieved by resonant stimulation.
High amplitude low frequency elastic vibrations further improve permeability of the reservoirs by decreasing cohesive bonding, adhesive bonding and capillary forces, creating changes in pore volume and pore fluid viscosity (molecular motion heating). The low frequency vibration releases trapped fluids as the result of poroelastic motion.
Reservoir heating at optimum temperatures (below hydrocarbon cracking temperatures) will vaporise bound fluids (clay and capillary bound water) and partially remove hydroxyl/structural water in the clay lattice. Free water will be produced along with hydrocarbons. Drying and desiccation of rocks will create additional cracks/microfractures and enhance reservoir permeability.
According to an exemplary embodiment of the invention, a reservoir stimulation process starts with resonant sweeping and high amplitude low frequency vibration, followed by desiccation and dewatering of reservoir by heating formation and extracting vaporized fluids at the surface. Additional to the process, vaporized fluids (steam) can be used to power a steam turbine generator at the surface to generate electricity or energy for heating. Apart of the steam stream can be diverted to a cooling tower to condense steam into hot (60°-80°) water to be used as hydrothermal energy for agricultural needs (green houses, etc.) and residential/commercial dwellings. Light hydrocarbon fractions in downhole generated and produced steam are extracted by hydrocarbon trapping device or separator installed at the surface and clean steam is supplied to a steam turbine generator or a cooling tower.
In the example of a horizontal well, the non-fluid reservoir stimulation process starts with resonant sweeping and high amplitude low frequency vibration/agitation at stationary locations of the ION Eco-Stim tool (RFS-HALFV, MRT, AMRF, CTSV) or during continuous low speed movement of the tool from the toe to the heel of the wellbore.
In some embodiments, the well production is completed with reservoir heating by heating tube and dewatering with extraction of vaporized fluids by vacuum suction at the surface.
According to an exemplary embodiment, resonant sweeping frequencies are estimated for specific rock types, saturated with various formation fluids at reservoir conditions. A sequence and duration of resonant frequency sweeps and high amplitude low frequency vibration/agitation at each station is designed based on petrophysical and geomechanical properties, and in-situ stress conditions. Resonant sweeping and agitation is conducted as a multiple sonic tool passes at optimal speed, which will be determined for specific reservoir type and downhole conditions. The tool has two sections, which have multiple acoustic transducers with different ranges of operating frequencies. A resonant frequency sweeping cartridge utilizes acoustic transducers with a wide range of operating frequencies to accommodate resonant frequencies of various formation types (sandstones, limestones, shales, dolomites, and heterogeneous reservoirs comprised of the mixture of above lithologies). A high amplitude low frequency vibration section of the tool has acoustic transducers with lower operating frequency ranges that increase oil displacement, and ultimate recoveries.
According to an exemplary embodiment, double wall heating tubing (single wall heating tubing can be used) with slots (or perforations) allows heating of the reservoir and simultaneous hydrocarbon production through tubing and permits fines control. Multiple heating sections can be constructed with alteration of non-heating tubing sections to optimize energy consumption.
These and other advantages and embodiments of the present invention will no doubt become apparent to those of ordinary skill in the art after reading the following detailed description of preferred embodiments illustrated in the various figures and drawings.
The invention will be described in greater detail with reference to the accompanying drawings which represent preferred embodiments thereof:
Downhole equipment and phase 1 stimulation processes of low permeability or damaged reservoirs with positive skin using various tools (RFS-HALFV, MRT, AMRF, CTSV) in preferred embodiments are detailed below.
RFS-HALFV—Resonant Sweeping-High Amplitude Low Frequency Vibration Tool
According to an exemplary embodiment, a non-fluid reservoir stimulation process starts with resonant sweeping and high amplitude low frequency vibration/agitation (
Resonant sweeping frequencies will be calculated for specific rock types, saturated with various formation fluids at reservoir conditions. A sequence and duration of resonant frequency sweeps and high amplitude low frequency vibration/agitation at each station will be designed based on petrophysical and geomechanical properties, and in-situ stress conditions. Resonant sweeping and agitation can be conducted as multiple sonic tool passes at optimal speed, which will be determined for specific reservoir type and downhole conditions.
RFS-HALFV tool has two sections (RFS and HALFV) which have multiple acoustic transducers with different ranges of operating frequencies. The RFS (resonant frequency sweeping) cartridge will utilize acoustic transducers with a wide range of operating frequencies to accommodate resonant frequencies of various formation types (sandstones, limestones, shales, dolomites, and heterogeneous reservoirs comprised of the mixture of above lithologies). The HALFV (high amplitude low frequency vibration) section of the tool has acoustic transducers with lower operating frequency ranges that will increase fluid displacement, and ultimate recoveries.
In the case when resonant frequencies of a reservoir are low, both units (RFS and HALFV) can be tuned to the appropriate resonant frequency and work in tandem. This will result in a larger volume stimulation, requiring less time and therefore lowering the operation cost.
The most effective stimulation will be achieved during stationary operation mode. The RFS-HALFV tool will be conveyed, positioned and anchored at the toe (bottom) of the well. Various tool conveyance methods in horizontal or highly deviated wells can be used such as pipe conveyed, coiled tubing, or tractor conveyed operations. In vertical wells wireline tool conveyance can be used, similar to conventional logging operations. Electrical power from the surface source will be transmitted through a cable and converted to acoustic energy which will be regulated by an electronic unit (providing frequency and amplitude measurements and adjustments) to achieve a maximum operating frequency range. Transducers will be operated in continuous or pulsed mode to adjust resonant frequencies due to non-linear/non-elastic rock response. This hysteresis effect is a function of mechanical properties of the porous media. The operation mode, duration, and resonant frequencies will be based on specific lithologies, reservoir properties (mechanical, petrophysical), in-situ conditions, and desired/effective stimulation depth. After resonant sweeping is completed, the tool will be moved to the next location, and anchored for the next stimulation. The number of stations and inter-distance will depend on reservoir properties, desired stimulation volume, and cost.
The tool can also be operated in continuous low speed logging mode for near wellbore stimulation (removal of positive skin, clean-up, etc.).
The RFS-HALFV tool has vibration isolation devices (high damping material) at the top of each section and set of centralizers and/or hydraulically set packers at the bottom and the top of the tool.
MRT—Mechanical Resonance Tool
An alternative tool for non-fluid reservoir stimulation in some embodiments is a mechanical resonance tool (
AMRF—Acoustic Multiple Resonant Frequencies Tool
Another tool for non-fluid reservoir stimulation in some embodiments is an acoustic multiple resonant frequencies Tool (
CTSV (Camerton Type Transducer Sound Vibration) Tool
Similar to AMRF tool, CTSV performs non-fluid reservoir stimulation in some embodiments with multiple fixed frequencies which will be determined for the highly heterogeneous lithological formations. The number of constant frequency transducers will vary and be decided based on lithotype, degree of heterogeneity and allowed tool length (can be restricted by horizontal wellbore undulations). The CTSV tool will be powered through wireline cable and can be operated in stationary mode or at low moving speed.
Phase 2 Heating—Dewatering
Upon completing resonant sweeping stimulation, the downhole equipment will be removed and the heating tube will be run into wellbore and positioned. Individual heating tubes will be prefabricated and run into wellbore using standard casing/tubing running procedures. The number of joints/heating pipes will be calculated based on the length of the section to be heated. Multiple heated intervals with non-heated sections will be designed and situated between heated sections for horizontal wellbore sections drilled outside of reservoir.
For electrical power supply, any type of commercial electricity generators can be used and electrical power control panel will be installed at the surface to regulate power/electricity supplied to the downhole heating tubes. Heating system can use AC power supply or modulated DC power supply and multiple downhole heating tubes for long reservoir sections or a single heating tube for a short reservoir section. The required heating temperatures will be calculated and adjusted for various reservoir types. The heating tubing design has unique features, such as a back-up second separate heating element, in case if the first heating element breaks. Both heating elements can be used simultaneously or single heating elements can be used alternatively depending on desired temperature to be achieved. Any type of downhole heater can be used: inductive heater, resistive heater, radio-frequency heater, etc.
The evaporated liquids (steam) will be produced through the well annulus by surface vapour suction pumps. Light hydrocarbon fractions in steam can be captured and separated during condensation process and separators. Cooling towers can be used at the surface to condense and cool steam to the heating temperature for geothermal or other applications.
Detailed Descriptions of Exemplary Embodiment of RFS-HALFV Illustrations
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Detailed Descriptions of Exemplary Embodiment of MRT Illustrations
All electronics are powered through wireline connected to the tool with cable head 1. The MRT tool has two electronics cartridges at the top of the tool 7 and at the bottom of the tool 26 which have shock absorbing liners at the bottom of upper electronics cartridge 7 and at the top of electronics cartridge 26. Upper stationary plate 8 has vibration frequency sensor built in and connected to the upper electronics cartridge 7. Lower stationary plate 25 has vibration frequency sensor built in and connected to the lower electronics cartridge 26.
Traveling block 4 consists of piston 16, mobile resonant plate 9 at the top of the piston with pressure chamber 10 adjacent to the bottom of upper plate of the piston and mobile resonant plate 20 at the bottom of the piston with another pressure chamber 19 adjacent to top of the lower resonant plate of the piston. Both mobile plates have circular holes in the center. The piston has circular hole in the center for positioning piston on rod/shaft 15 to allow piston movements upwards and downwards. The rod is attached to the bottom of the upper stationary plate and to the top of the lower stationary plate. Inside the rod hydraulic pressure line 3 and pressure release line 2 are located. Pressure line supplies hydraulic pressure to pressure chambers trough designed openings with latching devices and one-way (pressure flow into pressure chamber) valves (14, 22, 24) to latch on openings in pressure chambers when piston is in position to be pressured and pushed upwards or downwards. Upper chamber pressure sensor 13 and lower chamber pressure sensor 22 will detect maximum reached pressures required to move piston. Pressure release line has refabricated openings with latching devices and one-way (pressure release from the pressure chamber into pressure release line) valves 12, 17, 23.
When lower pressure chamber is pressurized, the piston shoots down and piston's lower plate hits stationary plate at the bottom of the tool. Mechanical vibration induced acoustic wave is generated and propagates omnidirectionally into formation. Immediately after impact the pressure is released from lower pressure chamber and upper pressure chamber valve opens and upper chamber starts being pressurized. When required pressure is obtained the piston moves upwards and upper piston's plate hits stationary plate at the top of the tool. Again, mechanical vibration induced acoustic wave is generated and propagates omnidirectionally into formation. Immediately after impact the pressure is released from upper pressure chamber and lower pressure chamber valve opens and lower chamber starts being pressurized. The cycles repeat at certain predetermined piston travel frequencies.
Stationary and mobile piston's plates will be manufactured from various materials to achieve required resonant frequencies in specific applications.
Detailed Descriptions of Exemplary Embodiment of AMRF Illustrations
All electronics are powered through wireline connected to the tool with cable head 1. The AMRF tool has electronics cartridge 3 at the top of each transducer 5 and frequency dampening plate 4 at the bottom of each transducer. Omnidirectional transducers emit acoustic waves at predetermined fixed frequency for the time duration required to achieve resonance effect which will be registered by electronical circuits at the top of transducers. Each transducer can work independently and some transducers can be switched off if the fixed frequency of the specific transducer doesn't match resonant frequency of the formation.
Detailed Descriptions of Exemplary Embodiment of CTSV Illustrations
All electronics are powered through wireline connected to the tool with cable head 1. The CTSV tool has electronics cartridge 3 at the top of Camerton transducer 5 activation and deactivation cartridge 9. Each transducer is mounted on frequency dampening plate 4 at the bottom of each transducer section. Omnidirectional transducers emit acoustic waves at predetermined fixed frequency for the time duration required to achieve resonance effect which will be registered by electronics Each transducer can work autonomously and some transducers can be switched off if the fixed frequency of the specific transducer doesn't match resonant frequency of the formation.
Although the invention has been described in connection with preferred embodiments, it should be understood that various modifications, additions and alterations may be made to the invention by one skilled in the art without departing from the spirit and scope of the invention. For example, the above steps/phases of the process are according to an exemplary embodiment. The steps/phases of the process are not restricted to the exact order described, and, in other configurations, described steps/phases may be omitted or other intermediate steps/phases added. Functions of single units may be separated into multiple units, or the functions of multiple units may be combined into a single unit. All combinations and permutations of the above described features and embodiments may be utilized in conjunction with the invention.
This application claims the benefit of priority of U.S. Provisional Application No. 63/058,940 filed Jul. 30, 2020, which is incorporated herein by reference.
Number | Date | Country | |
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63058940 | Jul 2020 | US |