1. Field of the Invention
The present invention relates generally to non-metallic (e.g., plastic) devices that hold paper, cards, and/or a wallet.
2. Description of Related Art
Devices that hold money, whether in the form of paper currency or credit cards, come in a variety of shapes and sizes. Examples of such devices, sometimes referred to as money clips, are found in U.S. Pat. Nos. 6,327,749, 5,249,437, and 4,675,953, and in co-pending U.S. application Ser. No. 10/813,640. Devices known as binder clips, which are typically used in an office setting for keeping documents together, have been used as money clips. This is true of both binder clips without ornamentation of any kind, such as those depicted in U.S. Pat. Nos. 1,150,073 and 1,139,627, and with ornamentation as shown in U.S. Pat. No. 6,327,749. Other binder clips are disclosed in U.S. Pat. Nos. D372,498 and D321,210.
The present devices are suited to holding paper (such as currency, notes, receipts, business cards or the like), cards (such as credit cards, identification cards or the like), and/or wallets. The present devices may be referred to generically as money clips, although they are well-suited to holding things other than money. The clips and arms of the present devices may be made from a non-metallic material such as plastic (one suitable example of which is polycarbonate), and the non-metallic material may be any desired color. Travelers who use embodiments of the present devices will not need to take the device out of their pocket as they pass through a metal detector (at, for example, an airport). Furthermore, embodiments of the present devices will be relatively light-weight because of their non-metallic components. The present devices may also be used to advertise corporate or other types of logos.
Embodiments of the present devices include a non-metallic (e.g., plastic) clip to which two non-metallic (e.g., plastic) arms are pivotally coupled. Embodiments of the non-metallic clip are biased to a substantially closed position (e.g., a position in which the ends of the clip to which arms may be pivotally coupled are close together or touching) from which they may be opened by pivoting the non-metallic arms back against an outer surface of the non-metallic clip and applying force. As pressure, or force, is applied to the pivoted-back non-metallic arms that are in contact with the non-metallic clip, the ends of the clip (to which the arms have been pivotally coupled) are leveraged open. When the pressure, or force, is removed from the non-metallic arms, the non-metallic clip will return substantially to its original substantially closed position, at least during the initial stage of its useful life. Embodiments of the present clips may also have a ridge or ridges on the outer surface of their arm-retaining ends that help to retain the arms in a given position.
Additional details of these and other embodiments of the present devices are disclosed below.
The following drawings demonstrate certain aspects of the present devices. They illustrate by way of example and not limitation. The clip and arms of the preferred embodiment of the present devices depicted in the drawings are drawn to scale (in terms of proportions) unless otherwise noted.
The terms “comprise” (and any form of comprise, such as “comprises” and “comprising”), “have” (and any form of have, such as “has” and “having”), and “include” (and any form of include, such as “includes” and “including”) are open-ended linking verbs. Thus, a device “comprising” a non-metallic clip having two ends and a leverage bump; and a non-metallic arm pivotally coupled to each end; where one of the non-metallic arms contacts the leverage bump when the non-metallic clip is completely open, is a device that possesses the recited non-metallic clip and non-metallic arms, but is not limited to possessing only those items. For example, the device may also possess a wallet configured to be held by the non-metallic clip. Likewise, a non-metallic clip “having” two ends and a leverage bump possesses those features, but is not excluded from possessing additional, unrecited features, such as pivot shaft retainers having an outer surface defined at least in part by one or more ridges. A feature (e.g., a ridge) that is configured in a certain manner must be configured in at least that manner, but may also be configured in manners that are not recited.
The terms “a” and “an” mean one or more than one. The term “another” means at least a second or more. The term “substantially” is defined as at least close to (and includes) a given value or state (preferably within 10% of, more preferably within 1% of, and most preferably within 0.1% of). Any dimensions provided in English units may be translated to the corresponding metric unit by rounding to the nearest millimeter.
The preferred embodiment of the present devices shown in the present figures was drawn using a pre-release version of Pro/ENGINEER® Wildfire™ software, production versions of which are commercially available from Parametric Technology Corporation, Needham, Mass. As a result, some of these drawings include many lines (some of them light) that are known in the art as “tangent” lines. Those of skill in the art will understand that not all of the tangent lines shown represent a “hard” change of angle. Instead, they may show where a rounded section meets a flat, or straight, section. Furthermore, some features of the preferred embodiment have not been labeled in all of the drawings, so that the drawings are not unnecessarily cluttered.
Device 100 is a preferred embodiment of the present devices that includes a non-metallic (e.g., plastic) clip 10 having two ends 14 and a clip leverage bump 16. More specifically, non-metallic clip 10 includes two clip leverage bumps 16 (only one of which is visible in
Device 100 also includes a non-metallic arm 20 that is pivotally coupled to each end 14. As shown in
Clip 10 may be characterized as a clip that is not substantially triangular in shape when in an empty (nothing in it) closed position, as shown for example in
Clip 10 of device 100 in may also be characterized as a spring because it may be configured such that it (a) is biased to a substantially closed position (in which ends 14 are close together but not necessarily touching, as shown in
Each end 14 of non-metallic clip 10 of the preferred embodiment shown in the figures includes a pivot shaft retainer 18. Each arm 20 includes a pivot shaft 17 that fits at least partially within a pivot shaft retainer 18. In the depicted preferred embodiment, each pivot shaft retainer 18 includes an outer surface that is defined at least in part by one or more ridges 19. One or more valleys 15 may be positioned on either side of a given ridge 19. As shown in the figures, ridges 19 need not span the entire length (the distance between flat portions 5) of pivot shaft retainer 18. Furthermore, the height of each ridge 19 may be greatest at or near the middle of the ridge (and, therefore, the middle of clip 10). In
Each ridge acts (at least during the initial part of the usable life of the device) as an arm-movement inhibitor. A ridge can be configured with a sufficient height such that the portion of each arm nearest the ridge actually contacts the ridge as it pivots past it under force. More specifically, a ridge can be configured with a sufficient height such that force (other than gravity, as is always the case when force is discussed in this application) is required to pivot an arm past it; without such force, the ridge gets in the way, and the arm will not pivot past it. The ridges can be provided and configured in this manner to prevent arms from flapping or pivoting loosely, or to reduce that possibility. A ridge can also be configured with a sufficient height such that once items have been inserted into the clip for capture and the arms have been closed, a user may apply pressure to the portions of the arms near the pivot shaft retainers such that the arms are squeezed together (e.g., pinched) and the edge (discussed in more detail below) of each arm will move past a ridge (such that portions of the arms get closer together) and “snap” into place in a “locked” position from which the edges of the arms will not move back unless exposed to external force. The direction of this pinching force is illustrated with arrows in
With time, a given ridge may wear down such that it no longer functions in one or more of the above-described manners. Similarly, a given clip may loose its “spring” over time (or may simply break or otherwise plastically deform) such that it can no longer serve its intended purpose of keeping cards, paper and/or a wallet in place.
A given non-metallic arms 20 may be provided with a protrusion 22 on the side facing outwardly (or away) from the device; this outer side is identified by element number 27 in the figures. An indention 24 (see
As the figures show, a leverage bump 23 (which may be characterized as an “arm leverage bump”) may protrude from each protrusion 22. Each leverage bump 23 may be positioned on arm 20 so as to contact a clip leverage bump 16 when the clip is forced into a completely open position (
The present clip and arm leverage bumps may be formed by placing extra material on a clip or arm that has already been created and attaching that material to the clip in any suitable fashion, such as through the use of an adhesive, heat, pressure, or any suitable combination of these. Alternatively, the present clip and arm leverage bumps may be created with the clips and arms as they are originally formed.
A version of a suitable clip leverage bump is shown as being provided on each side of clip 10 in many of the figures. Each clip leverage bump 16 spans a majority of the width of clip 10, has U-shaped ends 13, and is widest at or near the middle of clip 10. Other shapes of clip leverage bumps are suitable, such as one that does not span a majority of the width of clip 10 or that is not widest at or near the middle of clip 10. A given clip may have a leverage bump on one side that is different in shape from the clip leverage bump on the other side. Furthermore, each side of a clip may have more than one clip leverage bump.
A version of a suitable arm leverage bump is shown in many of the figures. Each arm leverage bump 23 extends from the middle of arm 20 in a curved manner toward the top and bottom of arm 20. Arm leverage bumps 23 are generally U-shaped and have U-shaped ends 25. Other shapes of arm leverage bumps are suitable, such as one that is not generally U-shaped. A given device may have arms that have differently shaped arm leverage bumps. Furthermore, each arm may have more than one arm leverage bump.
Certain figures also show that each half of clip 10 may have two pre-leverage bump extensions 7 located at the top and bottom of the clip near the ends 14 (and, thus, the pivot shaft retainers 18) of the clip. Pre-leverage bump extensions 7 are named as such because portions of arms 20 contact them—thus helping clip 10 to open—before any other portions of arms 20 contact the clip leverage bumps 16, and because they extend up from flat portions 5 that define the tops and bottoms of ends 14 of clip 10. As
Certain figures show that arms 20 posses an outer ridge 21 that runs along a portion of the upper and lower edge of each arm. Outer ridges 21 extend outwardly from outer side 27 of each arm 20. This is clear from the views shown in
During the process of completely opening clip 10, a portion of a given outer ridge 27 contacts a portion of a given pre-leverage bump extension 7 before any other portion of arm 20 contacts a given clip leverage bump 16. This is shown in
The version of arms 20 shown in the figures are bowed slightly (and, more specifically, bowed inwardly), as shown for example in
Turning to features of non-metallic arms 20,
Continuing with arms 20, each arm of the preferred embodiment depicted in the figures includes an edge designated generally by 45 that is spaced apart from and substantially parallel to pivot shaft 44. Edge 45 has substantially the same height/length as pivot shaft 44. Edge 45 is a configured a certain distance from pivot shaft 44 such that a portion of edge 45 (and, thus, edge 45) contacts the ridge or ridges 19 of pivot shaft retainers 18 as arm 20 is pivoted back from a closed position to an open position (such as the completely open position shown in
The contact that occurs between edge 45 and the ridge or ridges 19 that at least partly define an outer surface of pivot shaft retainer 18 is—in the preferred embodiment shown in the figures—a ratcheting-type contact, at least during the initial stage of the useful life of device 100. As an arm 20 is pivoted back from a closed or substantially closed position to an open position, edge 45 will ratchet past each ridge 19 in the path of its motion, making a clicking sound as it contacts and passes each ridge. If left in a given position that is past a ridge 19, arm 20 will not swing or flop back to its original position without someone forcing it back because the ridge it just passed will be in the way. Edge 45 may be rounded, as in the depicted preferred embodiment, or it may be sharp.
As shown in the figures, edge 45 includes a ridge contact portion 47 that extends nearer to central portion 46 of pivot shaft 44 than the balance of edge 45. In the depicted preferred embodiment, ridge contact portion 47 is the portion of edge 45 that contacts the ridges 19 that at least partly define the outer surface of pivot shaft retainers 18.
Turning to features of the embodiment of clip 10 shown in the figures, a given pivot shaft 44 is at least partially positioned in a corresponding pivot shaft retainer 18 (see, e.g.,
The present devices may be sold in any suitable fashion. For example, they may be sold in assembled fashion. Alternatively, they may be sold with the clips and arms separately—the different parts being configured for use with each other, and being configured to be pivotally coupled to each other—such that customers can mix and match different styles or colors of clips with different styles or colors of arms. Furthermore, the present devices may be sold in blister packs or in boxes. The boxes may have a tray in which the device fits (such that the tray has a recess shaped similarly to the device) and/or is strapped.
One suitable non-metallic material from which embodiments of the present non-metallic arms and clips can be made is polycarbonate, which is a polymer and, more specifically, a thermoplastic. One suitable type of polycarbonate is GE Plastics LEXAN® 241R Polycarbonate (North America). This brand of polycarbonate is available from GE Plastics, which has offices in Pleasanton, Pa.; Pittsfield, Mass.; Southfield, Mich.; Seven Hills, Ohio; and Washington, W. Va. The LEXAN® 241R Polycarbonate used may have a flammability rating of UL94 V-0, and F2 UV (ultraviolet) resistance. Thus, the LEXAN® 241R Polycarbonate used may have a flame retardant agent and a UV-resistance filler.
The non-metallic clips and the non-metallic arms may each be made in their own injection mold using traditional injection molding techniques. For example, a 98-ton single extrude injection molding machine may be used to make either non-metallic arms or non-metallic clips. The “injection temperature” of the material may be 270 degrees Celcius. The “injection pressure” may be 75 bar. The molds may be made from 2083H mold steel. Each mold can have two cavities. Each mold can be cooled by water, and the cooling time for a pair of parts (e.g., arms of clips) is 10 seconds.
All aspects of each part (e.g., an arm or a clip) may be made at once by fashioning the injection mold cavities appropriately. After cooling, all parts may be de-molded and cleaned of any flashing or additional plastic. The pivot shafts on the arms may then be snapped into the pivot shaft retainers of the clip to yield a device such as the one shown in the figures.
The greatest dimension of the present devices (e.g., its length; the distance from the back 11 of clip 10 to front 29 of a given arm 20) is less than 6 inches in some embodiments, less than 5½ inches in some embodiments, less than 5 inches in some embodiments, less than 4½ inches in some embodiments, less than 4 inches in some embodiments, less than 3½ inches in some embodiments, and less than 3 inches in some embodiments. The next greatest dimension of the present devices (e.g., its width; the wider of 10WP or 20WP shown in
All of the devices disclosed and claimed can be made and used without undue experimentation in light of the present disclosure. While the present devices have been illustrated in terms of a preferred embodiment and described in terms of multiple embodiments, it will be apparent to those of ordinary skill in the art that variations may be applied to these devices without departing from the scope of the following claims. For example, the arms of the present devices may be any suitable shape, including hexagonal, or octagonal, as may any of their indention, protrusions, clip leverage bumps and arm leverage bumps. Other non-metallic material may also be used to make the present non-metallic clips and non-metallic arms, such as polyethylene.
The claims are not to be interpreted as including means-plus- or step-plus-function limitations, unless such a limitation is explicitly recited in a given claim using the phrase(s) “means for” or “step for,” respectively.
This application claims priority to U.S. Provisional Patent Application Ser. No. 60/629,280 filed Nov. 18, 2004. This provisional application is expressly incorporated by reference.
Number | Date | Country | |
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60629280 | Nov 2004 | US |