Patent Grant
7363686
The present invention relates to a nonmetallic twist tie having no core line in the core part or having no wire for a core line in the core part and being able to form into a good wound shape in a bundle. The tie is used for binding a material to be bound using a binding machine mostly in food companies where bread, confectionery, etc. are manufactured or sold, in agricultural garden companies where cut flower, etc. are produced or sold, in electric and electronic instrument companies where electric and electronic products with wiring devices are manufactured or sold, etc.
In the long-size wound twist tie of such a type, it is necessary that, in its repeatedly wound state onto a reel or the like, there is no slipping down of the tie into reel gap, no torsion and curl, no twining and tangling of ties, no loosening or disjoining from a reel and smooth drawing-out. Accordingly, soft PVC is used as a resin material for a material to be coated, a twist tie using a wire which has a big ability of forming a fixed shape as a core material is wound around a plastic reel or the like and the resulting one is often used in the case of binding a thing to be bound by means of a high-binding number of 50 to 100 bindings per minute.
On the other hand, due to considerations to environment in recent years, there has been a strong demand particularly in food companies, electric/electronic companies, etc. for a product where no wire is used in core material (or core part) and, further, substance of the material used therefor such as coating agent is a non-halogenous material such as an olefin resin.
In order to meet the demand as such, various ties have been proposed by the present applicant already. They are, for example, Japanese Utility Model Laid-Open No. 60/190,654 and Japanese Patent Laid-Open Nos. 11/293,577 and 2000/118,555 for a lamination twist tie using a plastic line as a core material and paper or olefin resin (e.g., PE, PP, PET or PBT) as a coating material; and U.S. Pat. No. 4,797,313, Japanese Patent Nos. 2,520,403and2,813,994, U.S. Pat. No. 5,154,964 and Japanese Patent Laid-Open No. 2000/095,267 for a non-core twist tie of an extrusion type having no core line in the core part where resin such as olefin is used and a wing part is subjected to a united extrusion molding together with the core part.
Thus, in Japanese Utility Model Laid-Open No. 60/190,654, there is a disclosure for a twist tie which is hardly corroded, is able to prevent injury of fingertip, does not cause electric leakage and is able to be used for a metal detector where a synthetic resin line such as polyester is used as a core line and a synthetic resin material such as polyethylene, polypropylene or polyester is used as a coating material.
In Japanese Patent Laid-Open No. 11/293,577, there is a disclosure for a lamination twist tie having a good operation ability for attachment and detachment where a synthetic resin line of polyethylene subjected to an elongating treatment is used as a core line and a plastic film such as a film vapor-deposited with polyester is used as a coating material and a method for manufacturing the same.
In Japanese Patent Laid-Open No. 2000/118,555, there is a disclosure for a lamination twist tie having the characteristics of (1) unpacking and back torsion are easily conducted without returning the bonded part to a loose state, (2) flexibility is available, (3) no projection of the core material is noted, etc. where a plastic line of a multi-filament type is used as a core line and nonwoven fabric, paper or plastic film is used as a coating material.
In U.S. Pat. No. 4,797,313 and Japanese Patent No. 2,520,403, there is a disclosure for a coreless twist tie prepared by means of an extrusion molding having no core line in the core part and, for example, there is a disclosure for a twist tie containing a polymer substance which is a thermoplastic polymer containing at least 50% of polyalkylene terephthalate, styrene-acrylonitrile copolymer, polystyrene and poly(vinyl chloride) having a glass transition temperature of higher than about 30° C., showing a glass/rubber transition behavior at the temperature of about 10 to 30° C. and having the characteristics that (1) it is able to be bound and tied by hand or by a mechanical device, (2) it is able to be bonded/tied, loosened and re-bonded within a wide temperature range and a tight binding is able to be retained, (3) it is able to be used in a microwave oven and (4) it is able to retain a tight binding even under a high-temperature treatment.
In Japanese Patent No. 2,813,994, there is a disclosure for a coreless twist tie using no core line in the core part which is composed of a crystalline thermoplastic synthetic resin such as polyethylene resin, polypropylene resin, polyamide resin, polybutylene terephthalate resin and polyethylene terephthalate resin and glass beads having a particle size of not larger than 60 μ and prepared by elongation where the elongation rate is 2.5-fold or more whereby it is easily twisted and is able to retain its twisted binding state.
In U.S. Pat. No. 5,154,964, there is a disclosure for a ribbon-shaped wireless twist tie having no core line in the core part which is easily twisted and easily loosened. The tie is prepared by elongation, to an extent of 2.5-fold or more, of a polymer resin having a degree of crystallization of 10 to 60% at the crystallization temperature of about 100 to 250° C.
In Japanese Patent Laid-Open No. 2000/095,267, there is a disclosure for a plastic-bound tie having no core line in the core part in which a tensile elasticity load of the convex part playing a role of the core is 100 to 625 kgf while that of the flat part playing a role of a wing is 20 to 120 kgf whereby the load of the former is twice or more of the load of the latter and two incompatible properties of easy deformation versus strong binding property are able to be available at the same time.
In those twist ties in which the core part has no core line or wire is not used for the core line of the core part and the material used for the coating material is constituted from a non-halogenous material such as olefin resin, improvement in their properties is significant and, in the shape being cut in a short size, they fully achieve their function and have been able to be used without problem. On the other hand however, ability of the core part for forming a fixed shape is essentially weaker than wire and, moreover, the coating material has higher hardness than soft PVC as compared with the conventional twist ties where wire is used as a core line and PVC is used as a coating material. Therefore, they are not convenient for a shape of being wound in a bundle like in the case of winding on a reel. Thus, during winding, transportation and actual use, there are resulted slipping down of the tie into gap of a reel, torsion of the tie itself, curl, twining and tangling of the tie and loosening or disjoining from a wound state and, as a result, there are generated many problems such as that a smooth drawing-out is not possible whereby the actual situation is that no completely satisfactory tie has been available yet.
The present invention has been achieved for solving the problems in the prior art as such and its object is to provide a nonmetallic twist tie in which the function inherent to the twist tie is of course available and the twist tie is easily made into a shape of being wound in a bundle whereby its drawing-out from the wound shape is able to be carried out smoothly.
To be more specific, an object of the present invention is to provide a nonmetallic twist tie in a shape of a ribbon in which both core part and wing part are constituted from a non-halogenous material and necessary function inherent to the twist tie such as torsion property and binding property are fully achieved wherein, during forming and retaining its state of being wound in a bundle, there is little occurrence of slipping down of the tie into gap of a reel, torsion and curl of the tie itself, twining and tangling of ties, loosening or disjoining in a wound state and, during the operation of forming and retaining its state of being wound in a bundle and mechanical binding of a material to be bound, there is materialized a smooth drawing-out from the wound state.
The present invention relates to a ribbon-shaped nonmetallic twist tie having a core part and a wing part constituted from a non-halogenous material which is characterized in that total width is 1.5 to 20.0 mm, the maximum thickness of the wing part is 0.02 to 0.20 mm and the maximum thickness of the core part is 0.04- to 0.30-fold of the total width.
In a preferred embodiment of the nonmetallic twist tie of the present invention, it has a binding property where a torsion strength is 5.0 to 15 N, a rigidity where a tensile elasticity is 5,000 to 30,000 Mpa, a property of forming a fixed shape where the property is 90% or more, a property of retaining a fixed shape where the rate of retaining the fixed shape is 70 to 95%, a drawing-out property where a degree of curving to the drawing-out direction is 10° or less and a winding property where curl radius to the winding direction retains the range of 50 to 200 mm.
The present invention will now be illustrated on the basis of the following drawings although those drawings are used for the illustration only and do not limit the present invention at all.
Generally, the nonmetallic twist tie 1 of the present invention takes a form of nonmetallic twist tie 1a in an extrusion molding type as shown in
The nonmetallic twist tie 1 of the present invention is applied, for example, to a binding machine 11 as shown in
When a nonmetallic twist tie 1 is wound in a bundle form such a wound around a reel or the like, the phenomena such as slipping down of the bound tie 1 into gap of a reel 2a, torsion and curl of the tie itself, twining and tangling of ties 1 or loosening or disjoining of tie 1 from the reel 2a are apt to happen upon winding, transportation and use.
As a result, when slipping down of the twist tie 1 into gap of a reel, torsion thereof, or twining and tangling of the twist ties 1 happens for example, an unequal resistance is resulted in the twist tie 1 upon drawing out from a wound state 2 whereby there is resulted an inconvenience such as curving of the twist tie to left or to right.
Further, curl of the twist tie 1 results in a curl in the winding direction of the reel 2a causing a binding mistake.
On the other hand, disjoining and loosening of the twist tie 1 in a wound shape 2 due to poor property of forming a fixed shape and poor property of retaining a fixed shape of the twist tie 1 are the causes for difficulty in twist in the binding using a binding machine or for breakage of the wing.
The present inventors have intensively carried out studies for solving those problems and, as a result, they have found that, when curving degree a upon drawing-out of the twist tie 1 and curl radius r to a winding direction are controlled within a predetermined range, a good state of drawing out causing no induction of binding mistake is able to be achieved.
Thus, as shown in
It is also necessary that a curl radius r to the winding direction is to be within a range of 50 to 200 mm. The reasons is that there are many cases that, when it is more than 200 mm, an upward curvature occurs and a continuous binding by a binding machine 11 is difficult while, when it is less than 50 mm, a downward curvature occurs resulting in troubles for a continuous binding by a binding machine 11.
On the other hand, when difficulty in twist in the binding using a binding machine 11 and breakage of the wing were investigated, frequency for finding such inconveniences was very low in the twist tie 1 where a torsion strength (i.e. a binding force) was within a range of 5 to 15 N.
On the basis of the findings of the studies as such, the present inventors have further investigated the shape of a bound tie 1 where falling down of a twist tie 1 in a wound form 2 into a gap of a reel 2a, torsion thereof and twining and tangling of ties 1 hardly take place.
The result was that, in a twist tie 1 where falling down, torsion, twining and tangling hardly occur, its total width (w in
When the total width w is narrower than 1.50 mm, function of the wing part 4 of the twist tie 1 was hardly achieved and frequency of dropping, torsion, twining and tangling increased. When it is wider than 20 mm, width of the wing part 4 also expanded and there were many cases of causing troubles for torsion binding of the twist tie 1.
When the thickness of the wing part 4 was investigated, the maximum thickness of the wing part 4 was appropriate to be 0.02 to 0.2 mm and, more preferably, 0.03 to 0.2 mm.
When thickness of the wing part 4 was thinner than 0.02 mm, the effect as the wing part 4 was hardly achieved and, for example, falling into a gap of the reel 2a by oscillation took place. When it was thicker than 0.2 mm, there was a problem such a breakage of the wing upon binding.
Then the core part 3 was investigated and the maximum thickness h of the core part 3 was found to be taken into consideration with regard to the total width w.
Thus, in view of stability and of easy binding of the twist tie 1 upon making into a wound shape 2, it was found to be necessary that the maximum thickness h (height) of the core part 3 was to be made thick when the width w became big while, when the width w became narrow, it was to be made thin.
As a result of further investigation about that, it was found that both winding property and binding property were satisfied to the best extent when the maximum thickness h of the core part 3 was 0.04- to 0.30-fold or, more preferably, 0.05- to 0.25-fold of the total width w of the twist tie 1.
When the maximum thickness h of the core part 3 was less than 0.04-fold to the total width w, the shape was nearly in plate and a stable state was available in winding while, in view of binding, fulcrum for the torsion became wide whereby it was hardly twisted and poor binding was apt to be resulted.
On the other hand, when the maximum thickness h was more than 0.3-fold to the total width w, although that was good in terms of a good binding, state of the wound shape 2 became unstable because the core part 3 was projected in winding and, as a result, the twist tie 1 was apt to slip during winding whereby there was a possibility of resulting in falling into the gap and twining and tangling of ties 1.
Although it is possible to make the shape of the core part 3 into convex on one side as shown in
Then the present inventors investigated a phenomenon where disjoining and loosening are apt to occur in a bound tie 1 in a wound shape 2. As a result, it was found that, in order not to cause disjoining and loosening, it is necessary to give 90% or more property of forming a fixed shape and 70 to 95% of property of retaining a fixed shape to the bound tie 1.
Further, when an investigation was conducted for a torsion strength in order not to cause a binding mistake in binding, the twist tie 1 having a binding property (torsion strength) of 5 to 15 N showed the least binding mistake.
The property of forming a fixed shape, property of retaining a fixed shape and binding property within the aforementioned numeral range were achieved in a twist tie 1 where a tensile elasticity was 5,000 to 30,000 Mpa.
The tensile elasticity is able to be obtained by any of the followings. They are (1) the use of a plastic core material 5 (
With regard to a torsion strength (binding force), the preferred one in a mechanical binding was 5 to 15 N. In other words, when the torsion strength (binding force) was less than 5 N, there was a binding mistake such as a loosening immediately after binding in a mechanical binding. In the case of more than 15 N where a strong load was applied upon the torsion, load was applied to a machine whereby an undesired binding state was noted such as that the bound part was in a shape of being bunched up together.
In addition, when the torsion strength (biding force) was less than 5 N, there was a problem in a function as a twist tie 1 such as a slipping off from a thing to be bound 7 or a disjointing by a mere weak force. In the case of more than 15 N, although there as no problem in a binding force, disjointing was poor as a result of too tight binding whereby there was a disadvantage of difficulty in recycling.
Now, property of retaining a fixed shape will be illustrated. When the property of retaining a fixed shape was less than 70%, there were many cases where disjoining of the tie 1 from the reel 2a was induced while, when it was more than 95%, the recovering force is poor whereby frequency of slipping down into the gap and tangling and twining of the lines was much.
In a twist tie 1 where the property of forming a fixed shape was less than 90%, it was hardly aligned with the reel 2a or the like in winding and, in addition, repulsive property of the tie 1 itself was big whereby falling into the reel 2a or tangling or twining is resulted.
Now, materials of the twist tie of the present invention will be illustrated by dividing into a nonmetallic twist tie 1a of an extrusion molding type as shown in
An extrusion tie 1a comprises a compounded composition where a non-halogenous thermoplastic resin is a main component and, with regard to the thermoplastic resin, there is used one member selected from the group consisting of a polyester resin such as polyethylene terephthalate and polybutylene terephthalate, a polyamide resin such as Nylon 6 and Nylon 66, a polyacetal resin such as polyvinyl formal and polyvinyl butyral, a polyolefin resin such as polyethylene and polypropylene, an acetate resin such as acetylcellulose, a polyvinyl resin such as Vinylon, starch, a biodegradable resin such as polylactic acid, a regenerated cellulose resin such as rayon, an acrylate resin such as polyacrylonitrile and a copolymer of polyacrylonitrile with acrylate monomer, a polycarbonate resin, a polyphenylene sulfide resin, etc. or a mixture of two or more members thereof.
In addition to the aforementioned thermoplastic resin, the extrusion tie 1a is composed of a compounded substance in which silicic acid represented by white carbon, aluminum silicate represented by clay, magnesium silicate represented by talc, a silicate represented by silicic acid compound such as mica powder, a carbonate represented by calcium carbonate and magnesium carbonate, a metal oxide represented by calcium oxide, magnesium oxide, zinc oxide and titanium oxide, a metal hydroxide represented by magnesium hydroxide and aluminum hydroxide, a filler such as barium sulfate and carbon black, a lubricant such as stearic acid and zinc stearate, a plasticizers of a trimellitate type, a phthalate type, a fumarate type, an adipate type, an azelate type, a sebacate type, a polyester type and a stearate type, pigment, etc. are appropriately selected and added thereto upon necessity.
In view of a shape, there is a difference in the thickness between the core part 3 and the wing part 4 and the reason therefor is that, due to the difference in the thickness, rigidity is given to the core part 3 while flexibility is given to the wing part 4. In
Further, in the extrusion tie la, it is also possible for further enhancing the rigidity of the core part 3 that the core part 3 and the wing part 4 are made in different compoundings and an extrusion molding is conducted using a biaxial extruder.
On the other hand, the lamination tie 1b has a constitution where a plastic core material 5 comprising a non-halogenous resin being easily subjected to a plastic deformation is inserted between two sheets of coating materials 6 acting as a wing part and comprising paper, nonwoven fabric or the like where a thermoplastic resin such as plastic film or PE comprising a non-halogenous resin is laminated in the inner surface thereof. With regard to the plastic film comprising non-halogenous resin, an olefin film such as PE and PP, a polyolefin terephthalate film such as PET and PBT, an acetate film or a film comprising layered product thereof or a film using the above as a base on which metal is vapor-deposited having a thickness of 10 to 100 μ is mostly used although they are non-limitative but anything which is able to retain a property as a wing part may be used. Two coating materials which are laminated may be same or they may be different such as paper and PET film.
With regard to the core material 5, a preferably used one is fine plastic lines comprising non-halogenous resin which is easily able to be subjected to a plastic deformation having a diameter of 0.3 to 1.8 mm, being highly elongated to an extent of 10-fold or more and mainly comprising a polyolefin resin such as polyethylene and polypropylene, a polyolefin terephthalate resin such as polybutylene terephthalate and polyethylene terephthalate, a polyamide resin or the like.
The twist tie 1 of the present invention which is prepared as such is able to be bound using a binding machine 11 as shown in
The twist tie 1 of the present invention is used in a wound form as mentioned above and, besides that, it is also possible to use for a hand twisting for the use in gardening in such a form that the tie is drawn out from the wound form and cut in a predetermined length. In the case of a previously cut product which is produced for the use of hand twisting, a slitting operation or a cutting operation from big winding, medium winding or small winding is able to be smoothly carried during the step thereof because of the aforementioned good winding property and drawing-out property whereby it is possible to afford a cut product having a beautiful finish and a low production cost.
Method for the Measurement of Torsion Strength (Binding Force)
As shown in
In the measurement, the loop ends formed by cutting are set on the upper and lower fasteners of the tensile tester and pulled at the rate of 300 mm/minute to measure a binding force.
Method for the Calculation of Property of Forming a Fixed Shape and Property of Retaining a Fixed Shape
Property of forming a fixed shape and property of retaining a fixed shape (retaining state to a wound form) are calculated d by the following formulae.
Property of Forming a Fixed Shape (Easiness in Bending)
B(%)={(l0−l1)/(l0)}×100
Property of Retaining a Fixed Shape (Easiness in Rounding)
R(%)={1−(l3−l2)/(l3)}×100
As shown in
Method for the Measurement of Degree of Curving
As shown in
Method for the Measurement of Curl Radius
With regard to the measurement of the curl radius, a curl radius r to the wound direction is measured as shown in
Extrusion was carried out using the composition mentioned in the compounding example for the extrusion tie as shown in Table 1 followed by subjecting to an elongation for 3-fold to prepare a twist tie having the shape as shown in
For each of the PE core lines (a to e) mentioned in Table 2, plural core lines were laminated using the coating material mentioned in the same Table 2 in such a manner that they were made to reside in the coating material in parallel and, after that, the product was slit in each width to prepare a lamination tie having a shape as shown in
As noted from Table 3 and Table 4, the nonmetallic twist tie of the present invention has shape and property by which the necessary function inherent to a twist tie was able to be fully achieved. In addition, in its wound state in a bundle, it was noted to be able to give and retain a shape by which slipping down into a gap of a winding reel, torsion and curl of the tie itself, twining and tangling of ties and loosening or disjoining in a wound state were very rare. Moreover, drawing out upon binding a material to be bound and the binding property at that time were also well satisfactory.
The nonmetallic twist tie of the present invention has the aforementioned constitution and, accordingly, it is able to achieve the following advantages.
(1) When the tie is wound in a bundle form, slipping down into a gap of a reel, torsion and curl of the tie itself, twining and tangling of ties and loosening or disjoining from a wound state were rare and a smooth drawing out is able to be carried out.
(2) The tie has all of properties which are necessary for a mechanical binding and mistake in a mechanical binding is very rare.
(3) Safety in actual use is very high in such a respect that, for example, no metal wire is used.
(4) The tie is constituted from a non-halogenous material and it is a product taking a due considering in “environment”.
(5) The tie is able to be developed to broad areas from a long-size winding for a mechanical winding to a cut product for a hand binding.
| Filing Document | Filing Date | Country | Kind | 371c Date |
|---|---|---|---|---|
| PCT/JP03/13144 | 10/14/2003 | WO | 00 | 4/3/2006 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2005/035381 | 4/21/2005 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 4525898 | Gallion et al. | Jul 1985 | A |
| 4797313 | Stolk et al. | Jan 1989 | A |
| 5154964 | Iwai et al. | Oct 1992 | A |
| 5238631 | Stolk et al. | Aug 1993 | A |
| 5342687 | Iwai et al. | Aug 1994 | A |
| 5607748 | Feltman | Mar 1997 | A |
| 5827461 | Feltman | Oct 1998 | A |
| 5989683 | Haddock et al. | Nov 1999 | A |
| 6372068 | Kincel et al. | Apr 2002 | B1 |
| 6673413 | Kincel et al. | Jan 2004 | B1 |
| 7011879 | Contreras et al. | Mar 2006 | B1 |
| Number | Date | Country |
|---|---|---|
| S57-34143 | Jul 1982 | JP |
| S60-190654 | Dec 1985 | JP |
| 62122965 | Jun 1987 | JP |
| 03-124573 | May 1991 | JP |
| H03-20305 | May 1991 | JP |
| 11-293577 | Oct 1999 | JP |
| 2000-095267 | Apr 2000 | JP |
| 2000-118555 | Apr 2000 | JP |
| 2000-203624 | Jul 2000 | JP |
| 2003-205565 | Jul 2003 | JP |
| Number | Date | Country | |
|---|---|---|---|
| 20070006426 A1 | Jan 2007 | US |
