The present invention relates to a method for stabilizing the flame of a premixing burner.
Combustion oscillations can occur during the combustion of fuel or an air/fuel mixture in combustion chambers of gas turbines. Such oscillations are characterized by greatly increased pressure amplitudes at different frequencies. Combustion oscillations can occur in the combustion chamber itself as well as in the adjacent components of the gas turbine and can be measured there. Combustion oscillations are generally undesirable, as they have a negative effect on combustion and can damage the entire combustion system. Combustion oscillations primarily occur in premixing combustion systems, in other words in systems in which the fuel is mixed with air prior to ignition. They preferably occur when the flame is restricted to a relatively small location, in other words the reaction density is very high. So-called dead times are associated with such a compact flame with little local extension. If the dead times are within a specific narrow range, interactions can occur with the acoustics of the combustion chamber. This can cause combustion oscillations.
No system or method, with which combustion oscillations are completely avoided, is known to date. However there are a plurality of premixing combustion systems in which an air/fuel mixture is swirled and the flame is stabilized by recirculation zones. With such systems fuel is injected into an air flow and both are swirled, for example with the aid of so-called swirl blades. Once this mixture has covered a certain distance, it combusts downstream of the burner in a flame front, which is stabilized spatially by the flow field. However all these systems are characterized in that they produce a clearly defined and spatially limited flame. Therefore combustion oscillations or flame instabilities also inevitably occur here at certain operating points. These can cause extreme mechanical loading of the combustion chamber structure and should therefore be avoided or at least reduced.
An additional, widely used option for stabilizing the flame is the use of pilot flames. This is particularly significant during partial load operation of a gas turbine.
The object of the present invention is to provide an advantageous method for stabilizing the flame of a premixing burner. A further object of the invention is to provide an advantageous premixing burner.
These objects are achieved by a method for stabilizing the flame of a premixing burner as claimed in the claims and a premixing burner as claimed in the claims. The dependent claims contain further advantageous embodiments of the invention.
The inventive method for stabilizing the flame of a premixing burner, which comprises a reaction chamber containing a fluid, such as the combustion gases, is characterized in that an air/fuel mixture is injected into the reaction chamber at a speed that is different from that of the fluid present in the reaction chamber. The speed is set such that vortices form at the interface forming between the fuel or the air/fuel mixture and the fluid surrounding it.
The vortices forming in this process can be characterized in particular in that the axes of the vortices are perpendicular to the propagation direction of the air/fuel mixture. This differentiates them from the vortices which occur in the above-mentioned premixing combustion systems, in which an air/fuel mixture is swirled. The axes of the vortices which result primarily from the swirling of the air/fuel mixture are parallel to the propagation direction of the air/fuel mixture. Recirculation vortices also form as a result of the swirling, their axes being perpendicular to the propagation direction of the air/fuel mixture. However in contrast to the vortices resulting during swirling, the vortices resulting in association with the present invention are characterized in that no vortices occur with axes parallel to the propagation direction of the air/fuel mixture.
One advantage of the present invention is that complex swirling of the air/fuel mixture is not necessary, the air and fuel being thoroughly mixed by vorticity. Recirculation also causes the air/fuel mixture to be mixed with the hot combustion gas resulting during combustion. This stabilizes the burner as continuous ignition is thus achieved.
Fuel or an air/fuel mixture can be injected into the reaction chamber as pilot fuel for flame stabilization purposes. In this process the pilot fuel can be injected into the reaction chamber with a parallel or anti-parallel offset in respect of the air/fuel mixture. If the pilot fuel is injected into the reaction chamber with an anti-parallel offset in respect of the air/fuel mixture, the hot gases of the pilot flame are available to the premixing sprays for the hot gas intake. This reliably stabilizes the combustion reaction of the sprays. Since the hot gases also exit from the combustion chamber counter to the premixing spray direction, practically all the hot gas is available to ignite and stabilize the premixing sprays.
The air/fuel mixture can preferably be formed by injecting the fuel into an oxidation means in a premixing spray nozzle at a speed that is higher than that of the oxidation means. In particular the fuel can be injected into the oxidation means parallel to the flow direction of said oxidation means. Air, i.e. the oxygen in the air, can in particular serve as the oxidation means.
The side of the reaction chamber on which the pilot burner is located can also be cooled using an oxidation means, which is then fed to the pilot fuel during injection into the reaction chamber. The oxidation means can be air for example.
The major pressure loss in the premixing spray nozzles means that a large pressure difference is available for such cooling of the points that are subject to significant heat loading on the side of the combustion chamber where the pilot burner is located. This allows the application of different cooling technologies, such as impact spray cooling, impact spray cooling with surface enlargement or fin cooling. Dimple, longitudinal and transverse fins can be used for example for impact spray cooling with surface enlargement. Open combustion chamber cooling is then not required.
The inventive method, in particular the principle of anti-parallel injection of pilot fuel and air/fuel mixture described above, can be used both for tubular combustion chamber systems and annular combustion chamber systems. The pilot burner used here can be a rotationally stabilized burner or a spray burner.
Anti-parallel injection is particularly advantageous when spray burners disposed in an annular manner are used as the main burners. Stabilization of a number of spray flames disposed in an annular manner by a centrally disposed pilot flame with a flow direction parallel to the spray flames causes the main flow direction of the pilot flame to be counter to a recirculation flow around the spray flames, which can be problematic for ignition. This is because not all the pilot flame is available to ignite and stabilize the spray flames. The greater the recirculation, the less the pilot flame is able to ignite and stabilize. However significant recirculation of the hot combustion gases is essential for stable operation of the spray flames, in order to allow a hot gas intake into the sprays. The hot gas intake into the sprays ignites the spray flames and ensures continuous combustion.
The exit speed of the air/fuel mixture from the premixing spray nozzle into the reaction chamber or combustion chamber is preferably greater than the flame speed. The laminar flame speed is the speed at which the fresh gas flows to the flame front under laminar flow conditions during flame reactions. When the burner flames are laminar the flame front is fixed; when they are turbulent, as is the case in most technical combustion processes, the flame front fluctuates about a central position. The flame speed of the turbulent flame is a multiple of the speed of the laminar flame.
The inventive premixing burner additionally comprises a reaction chamber and at least one premixing spray nozzle opening into the reaction chamber. It is characterized in that the premixing spray nozzle is embodied such that an air/fuel mixture can be injected into the reaction chamber at a speed that is different from that of the surrounding fluid. The speed here is set so that vortices form at the interface forming between the air/fuel mixture and the fluid surrounding it. The inventive premixing burner essentially offers the advantages described above in relation to the inventive method.
The burner is an unswirled premixing burner. The air/fuel mixture is injected into a reaction chamber in the form of an unswirled spray. The spray entry speed here can preferably be above the flame speed. The spray entry speed can also preferably be higher than the speed of the fluid surrounding the spray. The free spray of each nozzle penetrates into the reaction chamber and in doing so absorbs surrounding fluid, predominantly already combusted air/fuel mixture, by carrying it along with it (so-called entrainment). This backflow stabilizes the flame. The speed and extension of the free spray determine the flame length, it being ensured that all the fuel combusts within the reaction chamber.
The premixing spray nozzle of the inventive premixing burner can preferably comprise a fuel nozzle. The premixing spray nozzle here can be embodied such that the fuel is injected through the fuel nozzle parallel to the flow direction of an oxidation means present in the premixing spray nozzle, for example compressor air, into said oxidation means. Alternatively the premixing spray nozzle can be embodied such that the fuel nozzle has at least one injection opening, which allows injection of the fuel at an angle between 0° and 90° to the flow direction of an oxidation means present in the premixing spray nozzle.
In principle the inlet opening of the premixing spray nozzle opening into the reaction chamber and/or the opening of the fuel nozzle opening into the premixing spray nozzle can have a round, oval, rectangular or square form or can be embodied as a slot.
The premixing spray nozzle can also have an element which allows the setting of the oxidation means entry speed. This element for setting the oxidation means entry speed can be a valve or a perforated sheet for example.
The inventive premixing burner can comprise at least one pilot burner. The pilot burner can be a rotationally stabilized burner or a spray burner. A number of premixing spray nozzles can also be disposed to faun a ring or a number of concentric rings respectively around a pilot burner. Where a number of premixing spray nozzles are disposed to form a number of concentric rings around a pilot burner, it is advantageous if the premixing spray nozzles of the various rings are disposed with an offset from one another. The pilot burner here can in particular also be disposed such that the flow direction of the pilot flame runs anti-parallel to the spray direction of the spray flames.
As an alternative to an annular arrangement, a number of premixing spray nozzles can also be disposed in one or more rows. It is also advantageous here if the premixing spray nozzles of the various rows are disposed with an offset from one another. In any case it is also possible for the incident spray directions of the premixing spray nozzles to be at an angle between 0° and 90° to one another.
It has generally proven advantageous for a pilot burner to be disposed respectively between two premixing spray nozzles. The premixing spray nozzles or the premixing spray nozzle can preferably be disposed opposite the pilot burner and with an offset from it.
For the purposes of cooling, in particular for cooling the rear wall of the reaction chamber on the pilot burner side, the premixing burner can be surrounded by a fluid channel, which is connected to a cooling fluid inlet. The cooling fluid inlet can in particular be an air inlet.
The advantage of the present invention is the unswirled injection of an air/fuel mixture into the reaction chamber by way of nozzles, with optimum distribution of the heat release in the reaction chamber as a whole being achieved by specific configuration of the air inlets and gas mixing within the mixing channels. The improved distribution of the heat release hereby achieved allows greater combustion stability than conventional systems due to individual penetration depths. Combustion oscillations are thus avoided.
Further features, characteristics and advantages of the present invention are described below based on exemplary embodiments with reference to the accompanying figures, in which:
The first exemplary embodiment of the present invention is described below with reference to
The premixing spray nozzle 6 contains a fuel nozzle 8, which is surrounded by an air inlet channel 37. The air inlet channel 37 and the pilot burner 4 open into the reaction chamber 5. A perforated sheet 14 is present in the interior of the air inlet channel 37. The perforated sheet 14 serves to regulate the speed of the inflowing oxidation means, which in the present exemplary embodiment is compressor air. The flow direction of the air flowing through the air inlet channel 37 is shown by arrows 7.
Fuel is directed through the fuel nozzle 8 into the front part, i.e. the part facing the reaction chamber 5, of the premixing spray nozzle 6. The flow direction of the fuel is shown by an arrow 9.
In the front part of the premixing spray nozzle 6 the inflowing air mixes with the fuel flowing in through the fuel nozzle 8. This mixture is injected into the reaction chamber 5 through the inlet opening 13. Injecting this mixture at high speed into the reaction chamber 5 causes an interface 11 to form between the gas present in the reaction chamber 5, in the present exemplary embodiment already at least partially combusted air/fuel mixture, and the injected air/fuel mixture. Vortices 10 are produced at this interface 11 due to the speed difference between the mixture present in the reaction chamber 5 and the injected air/fuel mixture. These vortices 10 cause the injected air/fuel mixture to mix with the gas mixture present in the reaction chamber, said gas mixture containing in particular hot combustion gases, which help to stabilize the flame.
The air is preferably injected through the air inlet channel 37 into the front part of the premixing spray nozzle 6 at a lower speed than the speed of the fuel injected through the fuel nozzle 8 into the front part of the premixing spray nozzle 6. This causes the air to be carried along by the fuel, encouraging the mixing of air and fuel due to so-called entrainment. To this end the air can be injected into the reaction chamber 5 in particular parallel to the fuel.
By way of a comparison
The arrangement of the inlet openings 13 around the pilot burner 4 is outlined in
The first inlet openings 13 are disposed on a concentric circle around the pilot burner 4. The second inlet openings 15 are likewise disposed on a circle positioned concentrically around the pilot burner 4, the second inlet openings 15 being at a greater distance from the pilot burner 4 than the first inlet openings 13. The second inlet openings 15 are also disposed with an offset from the first inlet openings 13. Alternatively any number of inlet openings can also be disposed on just one circle around the pilot burner 4. Additionally or alternatively pilot burners can be disposed on a circle, the radius of which is different from the radius of the circles on which the first and second inlet openings 13 and 15 are disposed. The first inlet openings 13, the second inlet openings 15 and/or the pilot burners can likewise be disposed with an axial offset from one another. A second exemplary embodiment of the present invention is described in more detail below with reference to
The particular features of the second exemplary embodiment for the premixing burner are shown in
In the present exemplary embodiment the fuel nozzles 8 are characterized in that they have openings 34 on their sides facing the reaction chamber 5, to allow the fuel to exit at an angle to the flow direction of the air flowing in through the air inlet channels 37. The flow direction of the fuel is shown by arrows 9 in
In the present exemplary embodiment the air/fuel mixture is injected into the reaction chamber 5 through first inlet openings 13 parallel to the center line 2. In contrast the air/fuel mixture is injected into the reaction chamber 5 through second inlet openings 15 at an angle to the center line 2. Vortices 10 again form at the interfaces 11 between the injected air/fuel mixture and the air present in the reaction chamber 5. These vortices 10 have the characteristics described in the previous exemplary embodiment.
A third exemplary embodiment of the present invention is described below with reference to
The premixing burner of the third exemplary embodiment is characterized by a different arrangement of inlet openings and pilot burners compared with the first two exemplary embodiments.
The described arrangement has the advantage that the arrangement of a number of pilot burners means that the ignition paths are shorter than in the previously described exemplary embodiments with a central pilot burner. A further advantage is that the plurality of pilot burners allows flexible control of the burning off of the air/fuel mixture. Also the individual flames can be stabilized specifically with the aid of the various pilot burners.
A fourth exemplary embodiment of the present invention is described in more detail below with reference to
The pilot burner 4, which in the present exemplary embodiment is embodied as a rotationally stabilized burner, is supplied with pilot fuel through a pilot fuel inlet 36. The flow direction of the pilot fuel is shown by an arrow 20. The pilot fuel is injected into the reaction chamber 5 by way of the pilot burner 4 and combusted there. Air is also supplied to the pilot burner from the peripheral channel 19. To this end air from a compressor passes into the peripheral channel 19. One portion of this air is directed out from there to the pilot burner 4 with another portion passing by way of the peripheral channel 19 to the inlet openings 13. The flow direction of the air coming from the compressor is shown by the arrows 24. The air flowing on to the pilot burner 4 is shown by the arrows 23. The air reaching the premixing spray nozzles 6 is shown by the arrows 25.
At the same time the rear side 21 of the reaction chamber 5 is cooled by the air flowing to the pilot burner 4. The rear side 21 is exposed to greater thermal loads than conventional burners due to the inlet openings 13 opposite it, through which an air/fuel mixture is injected at high speed into the reaction chamber 5. Corresponding cooling is therefore advantageous.
Each premixing spray nozzle 6 in
The flow direction of the air/fuel mixture injected into the reaction chamber 5 by way of the inlet opening 13 is shown with arrows 29. The high speed of the injected air/fuel mixture causes vortices to form at the interface between the injected air/fuel mixture and the gas surrounding it. The flow direction of the vortices is shown by arrows 30. The vortices cause the injected air/fuel mixture to be mixed with the gas present in the reaction chamber 5. This gas is air and hot gas resulting from the combustion of the pilot flame. The hot gas flowing from the pilot burner toward the turbine assists with the formation of such vortices here. At the same time the entire pilot flame present in the reaction chamber 5 is available to ignite and stabilize the spray flames. This is achieved in that the pilot burner 4 and the inlet openings 13 are disposed anti-parallel to one another and with a radial offset.
The main flow direction of the fuel and hot gas of the pilot flame is shown by arrows 22. This main flow direction 22 of the hot gas of the pilot flame assists recirculation around the premixing sprays. The high degree of mixing thus achieved in the reaction chamber 5 promotes stable combustion in the reaction chamber, thereby preventing undesirable combustion oscillations.
Further possible variants of the present invention are described below as a fifth exemplary embodiment with reference to
The premixing burner comprises a reaction chamber 5 with an outlet 35 leading to the turbine and a plenum 42, which is opposite the outlet 35 and is separated spatially from the reaction chamber by a top plate 41. The plenum 42 contains compressor air, which is injected into the reaction chamber 5 by the premixing spray nozzles 6. The flow direction of the air is shown by arrows 7.
A fuel distributor 12 is also disposed in the plenum 42, being connected to a spur line 39. In
The reaction chamber 5 of the fifth exemplary embodiment essentially consists of a cylinder, to one side of which air and fuel are supplied by way of the top plate 41. In addition to the fuel distributor 12 flow channels can also be positioned in the plenum 42, allowing the air and fuel flow to be guided and aligned. Also a number of pilot burners can be present instead of just one pilot burner. One or a number of pilot flames should guarantee the burning off or ignition of the mixture here. It is also possible to combust the fuel just by way of the pilot burner(s) 4 at low fire powers.
The air/fuel mixture can enter the reaction chamber 5 by way of radial slots, as described in conjunction with
In a first variant the premixing spray nozzles 6 can be positioned around a centrally located pilot burner 4 as described in conjunction with
As a second variant the premixing spray nozzles 6 can be positioned in just one ring around a central pilot burner 4, as shown in
A third variant has three (alternatively four or any other number greater than one) pilot burners 4 and six (alternatively eight or any other number greater than one) premixing spray nozzles 6. The premixing spray nozzles 6 and the pilot burners 4 are positioned on the same circumference, as described in conjunction with
The proposed arrangements allow fuel to be injected into the air using simple structural methods. This is advantageous compared with variants in which a large number of circular premixing spray nozzles 6 are used. The first variant has the advantage that the two rows of premixing spray nozzles 6 allow the air flow and fuel quantities to be coordinated. It is also simple to stagger or displace the fuel quantity axially, so that the radial fuel distribution can be manipulated if required. The third variant has the advantage that the arrangement of three (or four or any other number greater than one) pilot burners 4 means that the ignition paths are shorter than with the first two variants with a central burner.
To summarize, in the context of the present invention the reaction is distributed spatially by appropriate flow guidance. It is thus possible largely to avoid combustion-induced instabilities. The air/fuel mixture is injected into the reaction chamber at high speed. The resulting high level of turbulence and significant flow shearing prevents oxidation of the mixture by way of a flame. The reaction or oxidation is thus distributed over the reaction chamber. Nitrogen oxide production is thus minimal due to extensive premixing.
Number | Date | Country | Kind |
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07012207.2 | Jun 2007 | EP | regional |
This application is the US National Stage of International Application No. PCT/EP2008/057757, filed Jun. 19, 2008 and claims the benefit thereof. The International Application claims the benefits of European Patent Office application No. 07012207.2 EP filed Jun. 21, 2007, both of the applications are incorporated by reference herein in their entirety.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP08/57757 | 6/19/2008 | WO | 00 | 4/14/2010 |