The present disclosure relates to nonvolatile semiconductor memory devices and methods of manufacturing the devices. More particularly, the present disclosure relates to nonvolatile semiconductor memory devices, which are provided in metal-oxide-nitride-oxide-silicon (MONOS) type nonvolatile semiconductor memory devices, and include bit line diffusion layers and trapping films for storing charge, and methods of manufacturing the devices.
A MONOS type nonvolatile semiconductor memory device stores charge in an oxide-nitride-oxide (ONO) film, in which a silicon dioxide film, a silicon nitride film, and a silicon dioxide film are sequentially formed. Until now, various types of MONOS type nonvolatile semiconductor memory devices have been suggested. In particular, attention has been given to a nonvolatile semiconductor memory element; which includes bit lines formed in a semiconductor substrate, ONO films formed over channel regions, and word lines formed on the bit lines to be orthogonal to the bit lines; and stores charge locally in the ONO films to store desired information. This is because the element is suited for increasing density, improving performance, and decreasing voltage (see, e.g., Japanese Patent Publication No. 2001-077220).
A method of manufacturing a conventional nonvolatile semiconductor memory device, in which bit lines are formed in a semiconductor substrate, will be described hereinafter with reference to
First, as shown in
Then, as shown in
Next, as shown in
Thereafter, as shown in
Then, after removing the resist pattern 203 as shown in
Next, as shown in
After various studies, the present inventors found that the above-described conventional method of manufacturing a nonvolatile semiconductor memory device has the following problems.
Specifically, in the conventional method, the semiconductor substrate 201 is subjected to enhanced oxidation, thereby forming the bit line insulating films 205. Thus, as shown in
Furthermore, upper surfaces of the bit line insulating films 205 are raised higher than upper surfaces of the ONO films 202. Thus, when patterning the conductive polysilicon forming the word lines 206, differences in level occur in portions of polysilicon, which are formed on the bit line insulating films 205. As shown in
It is an objective of the present disclosure to solve the above problems and miniaturize a memory cell including charge trapping films, while reducing shorting between word lines (electrodes).
In order to achieve the above-described objective, the present disclosure provides a method of manufacturing a nonvolatile semiconductor memory device, in which bit line diffusion layers are not oxidized, and charge trapping films are selectively oxidized. This structure forms bit line insulating films above the bit line diffusion layers to be thinner and flatter than insulating films including the charge trapping films.
Specifically, the nonvolatile semiconductor memory device according to the present disclosure includes a plurality of bit line diffusion layers formed in a semiconductor region, and extending in a row direction; a plurality of first insulating films, each being formed on the semiconductor region and between adjacent two of the bit line diffusion layers, and including a charge trapping film; a plurality of bit line insulating films formed above the respective bit line diffusion layers; and a plurality of word lines formed above the semiconductor region to cover the first insulating films and the bit line insulating films, intersecting the bit line diffusion layers, and extending in a column direction. The bit line insulating films have smaller thicknesses than the first insulating films, and upper surfaces of the bit line insulating films are parallel to upper surfaces of the first insulating films.
The device according to the present disclosure reduces differences in level, which occur in surfaces of the bit line insulating films when being manufactured. This improves processing yields of the word lines formed on the bit line insulating films having reduced level differences, thereby decreasing shorting between the word lines.
The device of the present disclosure may further include second insulating films formed between the first insulating films and the word lines, and between the bit line insulating films and the word lines.
In this structure, the second insulating films provide an advantage corresponding to an increase in the thicknesses of the bit line insulating films to increase electrical breakdown voltages of the bit line insulating films. In addition, with the increase in the distance between ends of the charge trapping films and the word lines, a process margin against a decrease in data retention capabilities of the memory cell is increased. This improves reliability of the nonvolatile semiconductor memory device.
In this case, each of the second insulating films may be a single layer film made of one of silicon dioxide, aluminum oxide, and hafnium oxide; or a multilayer film formed by stacking at least two thereof.
In the device of the present disclosure, the charge trapping films and the bit line insulating films may contain nitrogen.
In this case, the charge trapping films may contain silicon nitride, and the bit line insulating films may be made of silicon dioxide containing nitrogen.
In the device of the present disclosure, the bit line insulating films may have thicknesses of 10 nm or more.
In the device of the present disclosure, each of the first insulating films is an ONO film, in which a first silicon dioxide film, a silicon nitride film having a function of trapping charge, and a second silicon dioxide film are sequentially stacked.
A method of manufacturing a nonvolatile semiconductor memory device according to the present disclosure includes the steps of (a) forming on a semiconductor region, first insulating films, each of which includes a charge trapping film therein; (b) forming on the first insulating films, a mask film including a plurality of opening patterns extending in a row direction; (c) forming in upper portions of the semiconductor region, a plurality of bit line diffusion layers extending in the row direction by implanting impurity ions into the semiconductor region using the mask film; (d) exposing the charge trapping films from the first insulating films by etching exposed portions from the mask film in the first insulating films; (e) after the step (d), obtaining bit line insulating films from exposed portions from the first insulating films in the charge trapping films by performing thermal oxidation of the exposed portions in the charge trapping films so that the exposed portions in the charge trapping films lose charge trapping capability; and (f) forming above the semiconductor region, a plurality of word lines covering the first insulating films and the bit line insulating films, intersecting the bit line diffusion layers, and extending in a column direction.
According to the method of the present disclosure, the semiconductor region is not oxidized when forming the bit line insulating films. This reduces lateral expansion of the bit line diffusion layers, thereby enabling miniaturization of a memory cell. Furthermore, the charge trapping films themselves are selectively oxidized. Thus, the bit line insulating films have smaller thicknesses than the first insulating films, and upper surfaces of the bit line insulating films are substantially parallel to upper surfaces of the first insulating films. This reduces the level differences occurring in the surfaces of the bit line insulating films to improve processing yields of the word lines formed on the bit line insulating films. Therefore, shorting between the word lines can be reduced.
In the method according to the present disclosure, the step (c) may be performed between the steps (d) and (e).
As such, through the step (d), the thicknesses of the first insulating films are reduced to decrease the lateral expansion of the bit line diffusion layers caused by ion implantation. This facilitates further miniaturization of the memory cell.
The method of the present disclosure may further include between the steps (e) and (f), the step (g) forming second insulating films between the first insulating films and the word lines, and between the bit line insulating films and the word lines.
As such, the second insulating films provide an advantage corresponding to an increase in the thicknesses of the bit line insulating films to increase electrical breakdown voltages of the bit line insulating films. In addition, with the increase in the distance between ends of the charge trapping films and the word lines, a process margin against a decrease in data retention capabilities of the memory cell is increased. This improves reliability of the nonvolatile semiconductor memory device.
In this case, each of the second insulating films may be a single layer film of one of silicon dioxide, aluminum oxide, and hafnium oxide; or a multilayer film formed by stacking at least two thereof.
According to the method of the present disclosure, in the step (e), the bit line insulating films may be formed by in-situ steam generation (ISSG) for generating water vapor from hydrogen and oxygen introduced into the semiconductor region.
As such, when the bit line insulating films are formed by oxidizing the charge trapping films by ISSG, and the charge trapping films exposed from the first insulating films are made of silicon nitride; the charge trapping films lose charge trapping capability, and obtain stable insulating properties. Furthermore, unlike conventional thermal oxidation, ISSG oxidizes silicon nitride at a relatively high rate, and does not require a high temperature or a long time. Therefore, the diffusion layers do not expand in the lateral direction.
In this case, in the step (e), molar concentration of hydrogen used for the in-situ steam generation may range from 0.1% to 50%.
Furthermore, in this case, in the step (e), the in-situ steam generation may be performed at a heat treatment temperature ranging from 800° C. to 1050° C.
According to the method of the present disclosure, in the step (e), the bit line insulating films may be formed by heat treatment in an atmosphere including oxygen and a halogen compound instead of the in-situ steam generation.
In this case, in the step (e), the halogen compound may contain a fluorine compound, and molar concentration of the fluorine compound may range from 50 ppm to 500 ppm.
In this case, the fluorine compound may contain nitrogen trifluoride.
Furthermore, in this case, in the step (e), the halogen compound may contain a chloride compound, and molar concentration of the chloride compound may range from 1% to 10%.
In this case, the chloride compound may contain at least one of trichloroethylene, dichlorosilane, hydrogen chloride, and carbon tetrachloride.
In the method of the present disclosure, each of the charge trapping films may include a silicon nitride film, and the bit line insulating films may be silicon dioxide films containing nitrogen.
In the method of the present disclosure, each of the first insulating films may be an ONO film, in which a first silicon dioxide film, a silicon nitride film having a function of trapping charge, and a second silicon dioxide film are sequentially stacked.
As described above, the nonvolatile semiconductor memory device and the method of manufacturing the device according to the present disclosure reduces the lateral expansion of the bit line diffusion layers, thereby enabling miniaturization of the memory cell. Furthermore, since the bit line insulating films can be formed thinner than the insulating films including the trapping films, the level differences formed in the surfaces of the bit line insulating films can be reduced to improve processing yields of the word lines. This reduces shorting between the word lines.
A nonvolatile semiconductor memory device according to an example embodiment will be described hereinafter with reference to
As shown in
As a feature of this example embodiment, the silicon nitride films 102b are oxidized on the first silicon dioxide films 102a and above the n-type diffusion layers 104 to form bit line insulating films 105 with thicknesses of about 8 nm and made of silicon dioxide.
A plurality of word lines (gate electrodes) 106; which intersect the n-type diffusion layers 104, extend in a column direction (in the left-right direction of the figure), and are made of conductive polysilicon; are formed on the ONO films 102 and the bit line insulating films 105.
In this example embodiment, the bit line insulating films 105 above the n-type diffusion layers 104, which are bit line diffusion layers, are formed by selectively oxidizing the silicon nitride films 102b in the ONO films 102 to lose charge trapping capability instead of performing oxidation (enhanced oxidation) of the upper portions of the n-type diffusion layers 104. This reduces lateral expansion of the n-type diffusion layers 104, thereby enabling miniaturization of a memory cell. Furthermore, since the bit line insulating films 105 can be formed thinner than the ONO films 102, the level differences occurring in the surfaces of the bit line insulating films 105 can be reduced. This hardly causes constricted portions and disconnection in the word lines 106. Furthermore, due to reduction in the level differences in the surface, residues of polysilicon constituting the word lines hardly occur. This improves processing yields of the word lines 106, thereby reducing shorting between the word lines 106.
A method of manufacturing the nonvolatile semiconductor memory device having the above-described structure will be described hereinafter with reference to
First, as shown in
Then, as shown in
Next, as shown in
Thereafter, as shown in
Next, as shown in
Then, as shown in
As described above, in this example embodiment, the silicon nitride films 102b constituting the ONO films 102 are oxidized by ISSG to form the bit line insulating films 105. Thus, in the upper regions of the n-type diffusion layers 104 serving as the bit lines, the silicon nitride films 102b serving as the charge trapping films lose charge trapping capability. That is, excessive charge is not stored on the n-type diffusion layers 104 when writing and erasing, thereby obtaining stable operational properties.
Unlike conventional thermal oxidation, ISSG oxidizes the silicon nitride films 102b at a relatively high rate, and does not require a high temperature or a long time. Furthermore, surfaces of the n-type diffusion layers 104 after oxidizing the silicon nitride films 102b are not subjected to enhanced oxidation, and the n-type diffusion layers 104 do not expand in the lateral direction. This enables miniaturization of the memory cell, and reduction in punch-through problems. Moreover, since the n-type diffusion layers 104 are not subjected to enhanced diffusion, oxidized upper and lower surfaces of the bit line insulating films 105 are substantially parallel to the upper surfaces of the ONO films 102.
Instead of ISSG, thermal oxidation may be used to oxidize the silicon nitride films 102b. The thermal oxidation may be performed at a temperature of about 950° C. and in an atmosphere, in which oxygen (O2) is mixed with a fluorine compound (e.g., nitrogen trifluoride (NF3)) having molar concentration of about 50 ppm-500 ppm (preferably about 200 ppm). In this manner, the silicon nitride films 102b exposed from the openings of the second silicon dioxide films 102c can be also selectively oxidized.
This fact is supported by experimental data shown in
As long as the n-type diffusion layers 104 sufficiently function as the bit lines, the semiconductor substrate 101 (the n-type diffusion layers 104) may be slightly oxidized when forming the bit line insulating films 105.
Also, arsenic ions implanted into the n-type diffusion layers 104 are activated as donors by heat treatment for forming the bit line insulating films 105.
The bit line insulating films 105 necessarily contain nitrogen, since they are formed by oxidizing the silicon nitride films 102b being the charge trapping films.
Next, as shown in
As described above, according to this example embodiment, the silicon nitride films 102b being the charge trapping films are selectively oxidized above the n-type diffusion layers 104 serving as the bit lines, thereby forming the bit line insulating films 105. Thus, the n-type diffusion layers 104 are hardly oxidized to reduce the lateral expansion of the n-type diffusion layers 104. This enables miniaturization of the memory cell. Furthermore, since the thicknesses of the bit line insulating films 105 are not larger than that of the ONO films 102, the level differences generated in the surfaces of the bit line insulating films 105 are reduced. This reduces constriction or disconnection of the word lines, thereby improving processing yields of the word lines 106.
As shown in
In this variation, the third silicon dioxide films 107 substantially increase the thicknesses of the bit line insulating films 105, compared to the example embodiment. This increases electrical breakdown voltages of the bit line insulating films 105. In addition, with the increase in the distance between ends of the silicon nitride films 102b in the ONO films 102 and the word lines 106, a process margin against a decrease in data retention capabilities of the memory cell is increased. This improves reliability of the nonvolatile semiconductor memory device.
Specifically, in the nonvolatile semiconductor memory device according to the example embodiment shown in
While, in the example embodiment and the variation, p-type silicon (Si) is used for the semiconductor substrate 101, the semiconductor substrate may be made of n-type silicon, which has the opposite conductivity type.
As described above, the nonvolatile semiconductor memory device and the method of manufacturing the device according to the present disclosure enable miniaturization of a memory cell. In addition, since the bit line insulating films can be formed thinner than the insulating films including the trapping films, processing yields of the word lines are improved. Therefore, the present disclosure is useful particularly for a nonvolatile semiconductor memory device, which is provided in a MONOS type nonvolatile semiconductor memory device, and includes charge trapping films and bit line diffusion layers.
Number | Date | Country | Kind |
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2009-113660 | May 2009 | JP | national |
This application claims priority to Japanese Patent Application No. 2009-113660 filed on May 8, 2009, the disclosure of which including the specification, the drawings, and the claims is hereby incorporated by reference in its entirety.