This application claims the benefit of Canadian Application No. 3,108,218, filed Feb. 5, 2021, the contents of which is incorporated by reference herein.
This invention relates generally to the field of plumbing products and more particularly to plumbing products for wastewater or sanitary sewer drainage systems, for example, from residential houses. Most particularly this invention relates to safety devices called backwater prevention valves which may be installed on a wastewater outflow drainpipe to try to prevent sewer water flowing in the wrong direction from a municipal sewer connection back up into a building, such as a residence.
Typically, in modern construction, indoor plumbing is provided in buildings which among other things, allows wastewater to be removed from inside of a building by means of a wastewater collection system. Usually, a source of fresh water is also provided to the building. The fresh water is supplied by means of a network of plumbing pipes which extend throughout the building and provide access to the fresh water through outlet valves, such as faucets, toilet valves and the like. A water heater may be provided to heat the fresh water, so that both hot and cold running water are provided within the building for the building occupants.
Used water, including both grey and black water, may be collected in a second network of plumbing pipes, known as a wastewater collection system. All the wastewater collected is typically directed to a single or main wastewater drain, which is then connected to a municipal wastewater system. Part of the wastewater collection system is one or more stack pipes which provides a means to vent for the wastewater system. The main drain is sloped so that, ideally, any wastewater collected within the building flows under the influence of gravity away from the building out through the drain to the municipal sewer system. The municipal wastewater system collects wastewater from many buildings and then, again mostly through gravity drainage, directs the wastewater to a municipal sewage treatment plant. The wastewater collected from many buildings is then treated at a central sewage treatment plant by various steps such as separation, digestion and aeration to render the treated wastewater safe for release back into the natural environment.
The gravity outflow connection through the main drain from the building to the gravity draining municipal wastewater system generally works very well. However, in some cases it can fail. Specifically, if there is a large enough water pressure in the gravity draining municipal water system beyond the residence, the direction of the flow of the wastewater can be reversed back into the building. Although rare, such wastewater backflow events can occur during a flash flood caused by a sudden and sever rainstorm or due to back up or other problem in the municipal sewer system. With climate change, sudden severe weather events seem to be becoming ever more common.
In a flooding event rather than the wastewater flowing out of the building, it can flow into the building if enough water pressure builds in the wastewater collection system outside of the building to reverse the flow direction. This may cause open wastewater connections within the building, such as sinks and toilets, to overflow with raw sewage. Raw sewage is unsanitary and incompatible with living spaces within the interior of a building. Such a backflow event is therefore highly undesirable. The interior of the building can suffer great damage to interior finishings, such as drywall, carpets and wooden floors as well as to possessions such as furniture. Basements, being the lowest part of the building usually suffer the most and typically also have other possessions stored therein which can also be damaged. Repairing the interior of the building after a sewer or wastewater back up event can be very expensive.
Consequently, back water prevention valves have been developed that can be inserted into the sewage outflow or drain line from the building which are designed to allow wastewater out of the building but in the event of a potential sewage back flow event, prevent any such sewage backflow from entering the building through the building wastewater system main drain. Typically, such backwater prevention valves take the form of a one-way valve that lets waste water flow out but prevents it from flowing back. However, a one-way valve that is normally closed prevents the municipal connection from being properly vented through the stack pipes. Thus, although potentially solving one problem, namely backflow, this type of valve creates another problem, namely inadequate venting.
One solution is to provide a normally open backwater valve. In this case it can be used to allow waste to drain out of the building and to prevent sewage from backing up into a building such as a home, through the sanitary outflow sewer pipe or drain and at the same time allow proper venting of the drainage connection. Many designs for normally open and closed backwater valves have been proposed in the past. Although the idea of a backwater valve has been known for a long time, they are only becoming more popular recently. Consequently, there are many older buildings which do not include such devices. However, it is still desirable to install such devices on existing sewer systems even in older homes. This can be a challenge. Typically, the sewage outlet flow is from a low point in the house in the basement and the main drain line is usually under the basement floor. To try to access the sewage outflow line outside of the footprint of the building requires excessive digging to reach the sewer line, which is expensive and impractical. For example, if the device ever required servicing, it would be rendered virtually inaccessible, if deeply buried underground outside of the building.
Therefore, it is usual to install a backwater prevention valve within the footprint of the building on the sewer main drain which is typically below the basement floor. Thus, in a retrofit installation, it may be necessary to break through a concrete basement floor to access the main drain line underneath. Due to the downward slope or grade of the drain line towards the municipal sewer connection the pipe may be somewhat below the level of the concrete basement floor, possibly even out of easy reach. This can make the installation and servicing of backwater prevention valves awkward because the device may be located fairly deeply within a hole below a concrete basement floor.
Some of the challenges for such a device include ensuring that the device is of a modest size to reduce the amount of concrete that needs to be removed and the size of the hole for a retrofit application. Further, the internal workings of the valve must be available for maintenance from time to time and should be readily accessible. As well the device should be designed to reliably close the sanitary drainpipe against a wastewater backflow event. Also, the device preferably remains open to allow proper stack pipe venting when in a normal outflow condition.
Some examples of the types of normally open backwater valves are set out in the prior patents and applications below.
U.S. Pat. No. 10,458,112
U.S. Pat. No. 9,903,106
U.S. Pat. No. 9,863,134
U.S. Pat. No. 9,027,593
U.S. Pat. No. 8,578,961
U.S. Pat. No. 7,152,622
U.S. Pat. No. 6,679,290
U.S. Pat. No. 6,446,665
U.S. Pat. No. 6,305,411
U.S. Pat. No. 6,247,489
U.S. Pat. No. 5,406,972
U.S. Pat. No. 2,928,410
U.S. Pat. No. 2,589,176
U.S. Pat. No. 1,864,443
U.S. Pat. No. 1,861,397
U.S. Pat. No. 993,587
U.S. Pat. No. 371,085
U.S. Pat. No. 305,722
U.S. Publication No. US-2004-0007265A1
German Patent No. 241,002
German Patent No. 222,224
German Patent No. 13,427
Great Britain Patent No. 1,005,862
What is desired is a reliable design for a normally open backwater prevention valve that can be used in both retrofit and new construction applications and that can be easily accessible and simple to install and use. Most preferably such a device can be placed in a subgrade location on the outflow line of the wastewater pipe from a building, within the building footprint. Preferably the device will be easy to use, even if the subfloor location is below grade by an amount that is more than is easily reachable. Most preferably the device will have a small footprint to reduce the amount of digging required.
Therefore, according to one aspect the present invention provides a normally open backwater prevention valve for connecting to a sanitary drainpipe, said valve comprising:
an inflow end to connect to an upstream part of the drainpipe, and an out-flow end to connect to a downstream part of the drainpipe;
a main body defining a flow through chamber extending between said inflow and said out-flow ends;
a valve seat formed on an upstream side of said main body, said valve seat facing downstream;
a float assembly having opposed floats on opposite sides of the flow through chamber;
a check valve assembly including at least a valve member located between said opposed floats and being sized and shaped to seal on said valve seat, said check valve assembly further being operatively connected to said float assembly in a gear box wherein when said floats are down said valve member is in an open position and when said floats are up said valve member is in a closed position on said valve seat;
an access opening on a top of said flow through chamber; and
a removable cover for sealing said access opening. Preferably, the float assembly, check valve assembly and said gear box are sized and shaped to be readily removed from said flow through chamber through said opening.
According to another aspect of the present invention there is provided a normally open backwater prevention valve for connecting to a sanitary drainpipe, said valve comprising:
an inflow end to connect to an upstream part of the drainpipe, and an out-flow end to connect to a downstream part of the drainpipe;
a main body defining a flow through chamber extending between said inflow and said out-flow ends;
a valve seat formed on an upstream side of said main body, said valve seat facing downstream;
a float assembly having opposed floats on opposite sides of the flow through chamber;
a check valve assembly having a valve member located between said opposed floats and being sized and shaped to seal on said valve seat, said check valve assembly further being operatively connected to said float assembly wherein when said floats are down said valve member is in an open position and when said floats are up said valve member is in a closed position on said valve seat;
an opening on the top of said chamber; and
a removable cover for sealing and unsealing said opening;
wherein said float assembly, check valve assembly and said gear box are connected to said top when said top is in an open position and can be removed from said chamber by said connection.
Reference will now be made by way of example only to preferred embodiments of the invention by reference to the following drawing in which:
The present invention is described in more detail with reference to exemplary embodiments thereof as shown in the appended drawings. While the present invention is described below including preferred embodiments, it should be understood that the present invention is not limited thereto. Those of ordinary skill in the art having access to the teachings herein will recognize additional implementations, modifications, and embodiments which are within the scope of the present invention as disclosed and claimed herein.
The preferred invention consists of a valve body 12 which defines a flow through chamber 14 and is provided with an access opening 16 which is closed by a cover 18. The cover 18 is secured to the access opening 16 preferably with a quarter turn connection and built-in keyways 20, 22 for both a round pipe and a two by four, for ease of access and use. The quarter turn connection reduces the chance of sand or dirt interfering with a good seal as might happen with a more fully threaded connection, and thus is preferred. The keyways enable simple on hand elements, such as pipes or two by fours to be used to extend a person's reach down to the installed device. An O-ring seal 19 is provided to ensure a good water tight fit between the cover 18 and the access opening 16.
The valve body 12 includes an inflow end 24 and an outflow end 26, which are shown more clearly in
A number of the working elements which in combination help prevent sewage backflow are shown in
The float gear 50 is attached to a wishbone arm 52. An axle 54 extends laterally outwardly from either side of the float gear 50 to form part of the wishbone arm 52 and the ends of the axle 56 are attached to opposed floats 60, 62. In one form of the present invention the wishbone arm 52 may include spaced apart struts 64, 65 between the ends of the axle 54 and the floats 60, 62.
It can now be appreciated that the gear box cover 30 includes downwardly facing semi-circular openings 68 and the gear box body 32 includes upwardly facing semi-circular openings 70. When the cover 30 is clipped to the gear box body 32, the axle 56 is captured between the openings 68, 70 on either side to keep the axle 56 in place while also permitting the axle 56 to rotate within a bearing surface defined by the opposed openings 68, 70.
Also shown is the flapper valve gear 80 attached to a flapper valve lever arm 82 which in turn ends in the flapper valve 84. Most preferably the flapper valve lever arm 82 is located along the centre line of the flow through chamber to permit the flapper valve 84 to easily be centred to seal onto an inclined valve seat 86 (
The flow through chamber 14 includes the inflow channel 44 which has a shorter top 42 and a longer bottom 43. The inclined valve seat 86 extends between the top 42 and the bottom 43 of the inflow channel 44. It will be understood that the angled valve seat 86 defines an oval. The flapper valve 84 is sized and shaped to be able to seal against the oval valve seat 86. An O-ring seal 93 is preferably provided to help make this seal. The flapper valve 84 may be domed or bowed for strength and to help direct backwater fluid pressure onto the valve seat 86 during a backwater event as explained in more detail below.
Preferably the floats are made hollow for example from molded plastic that will retain its buoyancy over the long term. It is preferred to use materials which reduce the risk of the floats becoming water logged as may happen for example with floats made of Styrofoam of the like. The outside faces of the floats are also sized and shaped to fit within the curved side walls of the inflow chamber, (
The operation of the present invention can now be more clearly understood. In
In the event of a wastewater backup, the liquid level in the flow through chamber 14 will rise, and so too will the floats 60, 62 as shown in
As can now be understood the floats will rotate the axle 56 through a range of rotation which is defined by the characteristics of the floats 60, 62 and the shape of the flow through chamber 14; eventually the floats 60, 62 will impinge of the top of the flow chamber 14 and will not rotate any more even if the chamber fills up to a deeper liquid level. In turn the flapper valve 84 has a defined range of motion which is determined by the difference between the raised position and the sealed position. It can now be understood that the present invention comprehends providing an appropriate gear ratio between the teeth of the float gear and the valve gear so that even though the degrees of rotation may not be identical, when the floats have risen, the valve has been pivoted into a seated and sealed position on the valve seat 86. However, most preferably the gear ratio is one to one, meaning that the amount of rotation of the float gear 50 is about equal to the amount of rotation of the valve gear 80. It will be understood that once the valve 84 has closed onto the valve seat 86 any further backwater pressure will simply cause the valve 84 to seat more tightly onto the valve seat 86. The only case where the valve 84 will be lifted off the valve seat 86 is when the chamber 14 drains and the floats 60, 62 drop back down to the lowered position depicted in
Another aspect of the present invention can now be described. In
The preferred working components of the present invention consist of the gear box body 32, with the cover 30, that form the gear box 34 and that houses the geared connection between the wishbone float lever arm 52 and the flapper valve arm 82 together with the flapper valve 84 and the floats 60, 62. The gear box 34 surrounds the gear interface to prevent debris and the like from being able to interfere with the smooth operation of the gears. The gear box 34 also locks the gears into an engaging position so they can interact together as described above.
It can now be understood that when the valve 12 of the present invention needs to be serviced, all that is required is to rotate the cover 18, preferably a quarter turn, to a release position. As the cover is rotated to an open position the T-shaped post engages in the slot. Then the cover can be lifted up off of the access opening and the gear box can be lifted up through the access opening. The working components attached to the gear box 34 including the floats and the flapper valve are also lifted up out of the flow through chamber, allowing all of the elements to be inspected, repaired, cleaned or otherwise serviced as needed. Thus, the present invention provides an efficient way to service the working components that make up the backwater valve.
When it is time to reassemble the device all that is needed is to lower the cover into position and to thread the working components into the flow through chamber 14 through the access opening 16. The gear box 34 must seat onto the curved top 42 of the inlet flow channel 44 for the cover 18 to be able to be rotated and sealed to the access opening 16. In this way the present invention ensures that the floats and the valve are positioned correctly within the flow through chamber 14 and will function properly when servicing is complete, and the cap is securely resealed onto the access opening. The gear box 34 is positioned above the top 42 of the inflow channel 44. Preferably the gear box 34 is sized and shaped to be closely received in the space between the cover 18 and the top 42 of the inflow channel 44, so that the gear box 34 is securely held in position once the cover 18 is secured to the access opening 16.
While reference has been made to various preferred embodiments of the invention other variations, implementations, modifications, alterations and embodiments are comprehended by the broad scope of the appended claims. Some of these have been discussed in detail in this specification and others will be apparent to those skilled in the art, including different lengths of rotational travel between the floats and the flapper valve which may be accommodated by different gear ratios between the float gear and the valve gear. Those of ordinary skill in the art having access to the teachings herein will recognize these additional variations, implementations, modifications, alterations, and embodiments, all of which are within the scope of the present invention, which invention is limited only by the appended claims. What is believed to be important is to provide a backwater prevention valve having a compact footprint by placing the flapper valve between opposed floats and to allow for easy servicing by providing a quarter turn cover on the access opening which when removed simultaneously removes the working components.
Number | Date | Country | Kind |
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3108218 | Feb 2021 | CA | national |